Arcless Tap Changer Using Gated Semiconductor Devices
20170344039 · 2017-11-30
Assignee
Inventors
Cpc classification
International classification
Abstract
A voltage regulator includes a tap changer coupled to a voltage source terminal and a voltage load terminal, The voltage regulator also includes a first switch and a first current transformer coupled in series between the voltage load terminal and a first movable contact of the tap changer. The voltage regulator further includes a second switch and a second transformer coupled in series between the voltage load terminal and a second movable contact of the tap changer, A first silicon controlled rectifier and a second silicon controlled rectifier are controlled by a first control circuit and a second control circuit, respectively. The first control circuit and the second control circuit each include a rectifier, a gating switch, and a positive voltage detector.
Claims
1. A voltage regulator comprising: a tap changer coupled to a voltage source terminal and comprising a plurality of stationary taps, a first movable contact, and a second movable contact, wherein the first and second movable contacts engage one or more of the plurality of stationary taps; a voltage load terminal coupled to the tap changer; a first switch and a first current transformer coupled in series between the voltage load terminal and the first movable contact; a second switch and a second current transformer coupled in series between the voltage load terminal and the second movable contact; a first silicon controlled rectifier (SCR) and a second silicon controlled rectifier (SCR), the first SCR and the second SCR oriented with respect to each other so that they are oppositely poled and coupled in parallel to each other and to the voltage load terminal; a first control circuit coupled between the first SCR and the first and the second current transformers and a second control circuit coupled between the second SCR and the first and the second current transformers, wherein the first control circuit and the second control circuit each comprise: a first rectifier and a second rectifier; a gating switch that controls an SCR gate; and a positive voltage detector coupled to an SCR anode and providing a signal to the gating switch when the positive voltage detector detects a positive voltage at the SCR anode.
2. The voltage regulator of claim 1, wherein detection of the positive voltage at the positive voltage detector of either the first control circuit or the second control circuit indicates incipient arcing at the first movable contact or the second movable contact.
3. The voltage regulator of claim 1, wherein a secondary coil of the first current transformer and a secondary coil of the second current transformer supply current to the first control circuit.
4. The voltage regulator of claim 1, wherein a secondary coil of the first current transformer and a secondary coil of the second current transformer supply current to the second control circuit.
5. The voltage regulator of claim 3, wherein the current supplied to the first control circuit is rectified and charges a first capacitor.
6. The voltage regulator of claim 5, wherein the first capacitor supplies a gating current to the SCR gate when the gating switch is closed.
7. The voltage regulator of claim 1, wherein the gating switch is closed when the positive voltage detector provides a signal to a signal AND gate and the first current transformer and second current transformer each provide a current transformer signal to the signal AND gate.
8. The voltage regulator of claim 6, wherein, after receiving the gating current, the SCR turns off when the gating current is removed and a current through the SCR goes to zero.
9. A method for operating a voltage regulator comprising the steps of: supplying a load current from a source terminal to a load terminal through a tap changer of the voltage regulator, the tap changer comprising a first movable contact in contact with a first stationary tap and a second movable contact in contact with the first stationary tap, the voltage regulator comprising: a first switch and a first current transformer coupled in series between the load terminal and the first movable contact through a first preventive transformer winding; a second switch and a second current transformer coupled in series between the load terminal and the second movable contact through a second preventive transformer winding; a first control circuit coupled to the first current transformer, the second current transformer, and a first silicon controlled rectifier (SCR); and a second control circuit coupled to the first current transformer, the second current transformer, and a second silicon controlled rectifier (SCR); initiating a tap change at the voltage regulator; opening a first switch of the voltage regulator thereby causing: a first positive voltage detector to detect a positive voltage at a first anode of the first SCR, a first gating signal to be applied to the first SCR, a second positive voltage detector to detect a positive voltage at a second anode of the second SCR, and a second gating signal to be applied to the second SCR; removing the first gating signal from the first SCR and the second gating signal from the second SCR thereby turning off the first SCR and the second SCR; moving, by the tap changer, the first movable contact from the first stationary tap to a second stationary tap; closing the first switch of the voltage regulator thereby preparing the first control circuit to apply the first gating signal to the first SCR and preparing the second control circuit to apply the second gating signal to the second SCR; and supplying the load current from the source terminal to the load terminal via the first switch and the second switch.
10. The method of claim 9, wherein, after moving the first movable contact, the second control circuit applies the second gating signal to the second SCR when the first switch does not close properly.
11. The method of claim 9, wherein when the first gating signal is applied to the first SCR and the second gating signal is applied to the second SCR, the first SCR and the second SCR provide a path for the load current.
12. The method of claim 9, wherein the first gating signal is applied when: a) the load current is present in the first switch, b) the load current is present in the second switch, and c) the positive voltage is present at the first anode of the first SCR.
13. The method of claim 9, wherein the second gating signal is applied when: a) the load current is present in the first switch, b) the load current is present in the second switch, and c) the positive voltage is present at the second anode of the second SCR.
14. The method of claim 9, wherein the first gating signal is removed and the second gating signal is removed when there is no voltage at the first anode of the first SCR and the second anode of the second SCR.
15. The method of claim 9, wherein a secondary coil of the first current transformer and a secondary coil of the second current transformer supply a charging current to the first control circuit.
16. The method of claim 9, wherein a secondary coil of the first current transformer and a secondary coil of the second current transformer supply a charging current to the second control circuit.
17. The method of claim 9, wherein, after the first and second gating signals are applied, the first SCR and the second SCR turn off after a predetermined number of half cycles.
18. A voltage regulator comprising: a tap changer coupled to a voltage source terminal and comprising a plurality of stationary taps, a first movable contact, and a second movable contact, wherein the first and second movable contacts engage one or more of the plurality of stationary taps; a voltage load terminal coupled to the tap changer; a first switch and a first current sensor coupled in series between the voltage load terminal and the first movable contact; a second switch and a second current sensor coupled in series between the voltage load terminal and the second movable contact; a first gated semiconductor device and a second gated semiconductor device, the first gated semiconductor device and the second gated semiconductor device oriented with respect to each other so that they are oppositely poled and coupled in parallel to each other and to the voltage load terminal; a first control circuit coupled between the first gated semiconductor device and a power supply and a second control circuit coupled between the second gated semiconductor device and the power supply, wherein the first control circuit and the second control circuit each comprise: a rectifier; a gating switch that controls a gate of the gated semiconductor device; and a positive voltage detector coupled to an anode of the gated semiconductor device and providing a signal to the gating switch when the positive voltage detector detects a positive voltage at the anode of the gated semiconductor.
19. The voltage regulator of claim 18, wherein detection of the positive voltage at the positive voltage detector of either the first control circuit or the second control circuit indicates incipient arcing at the first movable contact or the second movable contact.
20. The voltage regulator of claim 18, wherein the gating switch is closed when the positive voltage detector provides a signal to a signal AND gate and the first current sensor provides a sensed current signal to the signal AND gate.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0011] The drawings illustrate only example embodiments of non-arcing tap changers of a voltage regulator and are therefore not to be considered limiting of its scope, as non-arcing tap changers of voltage regulators may admit to other equally effective embodiments. The elements and features shown in the drawings are not necessarily to scale, emphasis instead being placed upon clearly illustrating the principles of the example embodiments. Additionally, certain dimensions or positionings may be exaggerated to help visually convey such principles. In the drawings, reference numerals designate like or corresponding, but not necessarily identical, elements.
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[0018]
DETAILED DESCRIPTION OF EXAMPLE EMBODIMENTS
[0019] The example embodiments discussed herein are directed to systems, apparatuses, and methods of controlling a tap changer of a medium voltage transformer-based voltage regulator. The present disclosure is an improvement on the voltage regulator described in the '862 patent in that the power circuit and the SCRs are controlled differently for improved performance.
[0020] While example embodiments are described herein as being directed to voltage regulators used in medium voltage electric distribution systems of a power grid, example embodiments can also be used with voltage regulators in other types of systems. As described herein, a user can be any person who interacts with a voltage regulator. Examples of a user may include, but are not limited to, a consumer, an electrician, an engineer, a lineman, a consultant, a contractor, an instrumentation and controls technician, an operator, and a manufacturer's representative.
[0021] In one or more example embodiments, a voltage regulator is subject to meeting certain standards and/or requirements. Examples of entities that set and/or maintain such standards can include, but are not limited to, the International Electrotechnical Commission (IEC), the National Electric Code (NEC), the National Electrical Manufacturers Association (NEMA), and the Institute of Electrical and Electronics Engineers (IEEE). Example embodiments are designed to be used in compliance with any applicable standards and/or regulations.
[0022] As described herein, communication between two or more components of an example voltage regulator is the transfer of any of a number of types of signals. Examples of signals can include, but are not limited to, power signals, control signals, communication signals, data signals, instructions, and status reporting. In other words, communication between components of example voltage regulators can involve the transfer of power (e.g., high levels of current, high levels of voltage), control (e.g., low voltage, low current), and/or data.
[0023] Any component described in one or more figures herein can apply to any subsequent figures having the same label. In other words, the description for any component of a subsequent (or other) figure can be considered substantially the same as the corresponding component described with respect to a previous (or other) figure. For any figure shown and described herein, one or more of the components may be omitted, added, repeated, and/or substituted. Accordingly, embodiments shown in a particular figure should not be considered limited to the specific arrangements of components shown in such figure.
[0024] Example embodiments of systems and methods for controlling a switching module of a voltage regulator will be described more full hereinafter with reference to the accompanying drawings, in which example voltage regulator systems are shown. Voltage regulator systems may, however, be embodied in many different forms and should not be construed as limited to the example embodiments set forth herein. Rather, these example embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of voltage regulator systems to those of ordinary skill in the art. Like, but not necessarily the same, elements (also sometimes called components) in the various figures are denoted by like reference numerals for consistency.
[0025] Terms such as “first” and “second” are used merely to distinguish one component (or part of a component or state of a component) from another. Such terms are not meant to denote preference or a particular orientation. Also, the names given to various components described herein are descriptive of one embodiment and are not meant to be limiting in any way. Those of ordinary skill in the art will appreciate that a feature and/or component shown and/or described in one embodiment (e.g., in a figure) herein can be used in another embodiment (e.g., in any other figure) herein, even if not expressly shown and/or described in such other embodiment.
[0026] Referring now to
[0027] Voltage regulator 200 includes a preventive transformer 237, comprising a first and second winding, that provides an impedance to prevent short-circuits during tap change. In alternate embodiments, reactors other than a preventive transformer may be implemented. In the example shown in
[0028] The two secondary coils of the first current transformer 246 and the second current transformer 248 sense current and provide power to the first control circuit 244 and the second control circuit 245. The first current transformer 246 and the second current transformer 248 can have non-linear characteristics and are not intended for current measurement because they are designed to span a large range of primary current, for example 10 to 2000 amperes of continuous current and even larger ranges for short duration surge currents. The ratio of turns between the primary coil and the secondary coils in the first current transformer 246 and the second current transformer 248 is greater than 100 in certain example embodiments and 1000 or greater in additional example embodiments.
[0029] The first control circuit 244 controls the first silicon controlled rectifier (“first SCR”) 241 and the second control circuit 245 controls the second silicon controlled rectifier (“second SCR”) 240. The connections between the first control circuit 244 and the first and second current transformers 246 and 248, and the connections between the second control circuit 245 and the first and second current transformers 246 and 248 are simplified in
[0030]
[0031] The voltage regulator 300 differs from the voltage regulator 200 in several aspects. First, instead of two current transformers supplying power to the control circuits 344 and 345 voltage regulator 300 comprises an alternative power supply 352 which may derive power from a single current or a voltage transformer with two isolated outputs. As shown in
[0032] Voltage regulator 300 further differs from voltage regulator 200 in that Hall effect sensors 346 and 348 are used to sense current in conductors 350 and 351, respectively. The Hall effect sensors 346 and 348 are coupled to the control circuits 344 and 345 and provide signals indicating when the current turns on and off in the conductors 350 and 351. The signals from the Hall effect sensors 346 and 348 can be used in the control circuits 344 and 345 as a substitute for the signals provided by the current transformers in voltage regulator 200. It should also be understood that in alternate embodiments of the disclosure other sensing devices can be used.
[0033] Lastly, voltage regulator 300 differs from voltage regulator 200 in that gated semiconductor devices 340 and 341 are used in place of SCRs 240 and 241. Gated semiconductor devices 340 and 341 operate in a similar manner to SCRs 240 and 241 in that they are coupled to the control circuits 344 and 345. The explanation of SCRs 240 and 241 herein is applicable to gated semiconductor devices 340 and 341. Examples of different types of gated semiconductor devices that can be implemented in voltage regulator 300 include insulated gate bipolar transistors, integrated gate-commutated thyristors, gate turn of thyristors, other wide-bandgap semiconductor devices, or a combination of the foregoing described semiconductor devices.
[0034] Referring now to
[0035] Unlike the prior art voltage regulator described in the '862 patent wherein a continuous gating current to the SCR interrupters was required, in the control circuit 244 gating of the SCRs takes place only when necessary so that the capacitor 420 is not continuously drained. The control circuit 244 is connected to the first SCR 240 at the gate 428, cathode 432 and anode 434. The gating signal to the first SCR 240 is controlled by the signal AND gate 414. The signal AND gate 414 is arranged to turn on a gating switch 22 only when both the first and second current transformers 246 and 248 have current flow, and there is a positive voltage at the anode 434 of the first SCR 240. The control circuit 244 detects the voltage at the anode 434 and conditions the voltage received from the anode at signal conditioner 436. If the positive voltage detector 438 detects a positive voltage from the conditioned voltage received from the anode 434, the voltage is applied to the signal AND gate 414.
[0036] When the voltage regulator 200 is in operation and first switch 247 begins to open, both the first and second current transformers 246 and 748 will have current flow and the positive voltage detector 438 may detect a positive voltage at the anode 434 of the first SCR 241. This combination of three signals at the signal AND gate 414 will exist when there is a potential for incipient arcing at the tap changer. Upon receiving this combination of three signals, the signal AND gate 414 will turn on the gating switch 422 thereby providing a gating current through resistor 424 to the gate 428 of the first SCR 241 when the first SCR 241 has a positive anode voltage. Similarly, control circuit 245 would provide gating current to the gate of the second SCR 240 when the first and second current transformers 246 and 248 have current flow and the control circuit 245 detects a positive voltage at the anode of the second SCR 240. Providing the gating current to the first SCR 241 or the second SCR 240 then eliminates arcing when moving the movable contact 232 of the tap changer. In some example embodiments, at least a voltage of 10 V across first switch 247 with simultaneous current is needed tor arcing to occur. The example embodiments described herein are designed such that the gating switch 422 is turned on when a voltage of 2 V exists across the first switch 247 or the second switch 249.
[0037] The example control circuit 244 also includes a diode 418 and a shunt regulator 416 placed in parallel to the capacitor 420 to regulate the capacitor voltage and to drain away excess current from the first and second current transformers 246 and 248. The example control circuit 244 also includes a snubber 430 disposed between the cathode 432 and the anode 434 to handle transient voltages and a resistor 426 disposed between the gate 428 and the cathode 432.
[0038] Referring now to
[0039] Referring now to
[0040] Referring now to
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[0042] Referring now to
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[0045] The foregoing example embodiments provide several improvements over prior art voltage regulators. The example embodiments described herein are able to handle higher surge currents and higher rates of current change at the SCR. The example embodiments also use components that require less power, have lower cost, and greater compatibility with the hot-oil environment of a voltage regulator. These improvements result in a voltage regulator with greater reliability than that found in the prior art.
[0046] Although embodiments described herein are made with reference to example embodiments, it should be appreciated by those skilled in the art that various modifications are well within the scope of this disclosure. Those skilled in the art will appreciate that the example embodiments described herein are not limited to any specifically discussed application and that the embodiments described herein are illustrative and not restrictive. From the description of the example embodiments, equivalents of the elements shown therein will suggest themselves to those skilled in the art, and ways of constructing other embodiments using the present disclosure will suggest themselves to practitioners of the art. Therefore, the scope of the example embodiments is not limited herein.