Pipe Valve Control and Method of Use
20170342803 · 2017-11-30
Inventors
Cpc classification
Y10T137/7722
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
E21B34/08
FIXED CONSTRUCTIONS
E21B34/142
FIXED CONSTRUCTIONS
E21B34/14
FIXED CONSTRUCTIONS
International classification
Abstract
The present invention applies to flowing wells. Within a flowing well, production tubing moves fluid upward under immense pressures and is greatly exposed to damage, either accidental, or intentional. Recently, there is increased concern in protecting our production wells from damage, either natural or man-made. The present invention is designed to address the problems of controlling hydrocarbon, and fluid flow, through production tubing after the production tubing is compromised by penetration or severance.
Claims
1. A fluid control valve comprising: an upper chamber with an interior; a probe attached to a cable; said probe attached to a cable being capable of being suspended in said chamber with an interior; a piston chamber with an interior in communication with said upper chamber; said piston chamber further comprising a piston located in said piston chamber with an interior and a sealing plate on the bottom of said piston chamber with an interior; wherein fluid can flow at least through said piston chamber and into said upper chamber and thereafter out of said fluid control valve.
2. The fluid control valve of claim 1 further comprising: said probe attached to a cable can be lowered through said upper chamber with an interior and come into mechanical communication with said piston causing said piston to lower onto said sealing plate therein sealing said valve and preventing any fluid from flowing into said piston chamber or said upper chamber with an interior.
3. The fluid control valve of claim 1 further comprising; an upper casing attached to the fluid control valve and a lower casing attached to the fluid control valve.
4. The fluid control valve of claim 3 further comprising; when at least said upper casing attached to the fluid control valve supports said fluid control valve then said fluid control valve is open.
5. The fluid control valve of claim 3 further comprising; when at least said lower casing attached to the fluid control valve supports said fluid control valve then said fluid control valve is closed.
6. A subsurface valve adapted for use in a flowing oil and/or gas well comprising; a valve located for control within a casing and between the vertical sides of drilled indurated sediments lining at least part of the bore hole of said well; said casing and said valve further comprise at least two tubulars which may or may not be fully concentric; said casing and said valve may or may not be supported by a threaded mechanical attachment of the connected part of one of a valve tubular, both to and by at least the matching and opposing part of an overlying production tubing; and said casing and said valve can be both closed and sealed automatically, such as in the event of the exposure of said valve to at least the depressing weight of that valve part or parts which may or may not be attached any longer, at least mechanically for support, to some overlying production tubing.
7. The valve in claim 6, wherein said valve unit not attached to the overlying production tubing has at least one part, in order to facilitate its construction around such as an inner flange.
8. The valve in claim 6, wherein said casing and said valve are both closed and sealed by at least the weight of the tubular unit attached for not supported directly by said overlying production tubing.
9. The valve in claim 6, wherein said casing and said valve are activated to both close and seal by exposure to the support of at least the attached production tubing underlying said valve, and the resulting exposure to at least the depressing weight of that valve part mechanically attached, at least originally, to said overlying production in an event such as severance of any overlying and supporting production tubing.
10. The valve in claim 6, wherein said casing and any valve tubular(s) not attached for support directly to the overlying production may or may not be at least partly concentric.
11. The valve in claim 6, wherein said casing of valve tubular attached mechanically to the overlying production tubing, for at least support, may, or may not, consist of at least two parts for the purposes of such as construction, sealing the valve parts by such as at least one packer between the concentric tubulars, and may or may not have such as at least one sliding and weighted packer activator, which will also increase the activating weight of said attached valve part.
12. The valve in claim 6, wherein said weighted packer activator may or may not include that weight of any overlying production tubing remaining attached directly or indirectly to said valve, such as in the event of any loss of support, such as by severance, of any overlying and previously supporting production tubing.
13. The valve in claim 6, wherein at least part of said casing may or may not be completely surrounded by indurated sediments.
14. The valve in claim 6, wherein said valve is a secondary, or back-up valve located below a higher valve which closes and seals the production tubing by such as pinching it shut, and in the event wherein said casing said higher valve may or may not function to stop the upward flow of hydrocarbon.
15. The valve in claim 6, in which said valve has surface control, such as at least severing of the support of any overlying production tubing by the operator at or below the well surface, in order for said valve to be activated, and thereby both close and seal said valve, in the event that the primary overlying valve does not both close and seal, and thereby stop the upward flow of hydrocarbon.
16. The valve in claim 6, wherein said valve is both closed and sealed to when that part of said valve originally supported by the attached overlying production is supported only by the attached to the underlying production string.
17. The valve in claim 6, wherein valve parts must be supported by the support of the underlying production tubing in order to close and seal said valve.
18. The valve in claim 6, wherein said valve unit is utilized as a backup valve that activates with the severance of a production tube.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0035] For a more complete understanding of the present disclosure, and the advantages thereof, reference is now made to the following descriptions to be taken in conjunction with the accompanying drawings describing specific embodiments of the disclosure, wherein:
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DETAILED DESCRIPTION
[0053] One or more illustrative embodiments incorporating the invention disclosed herein are presented below. Applicant has created a revolutionary and novel pipe valve control and method of use.
[0054] In the following description, certain details are set forth such as specific quantities, sizes, etc. so as to provide a thorough understanding of the present embodiments disclosed herein. However, it will be evident to those of ordinary skill in the art that the present disclosure may be practiced without such specific details. In many cases, details concerning such considerations and the like have been omitted inasmuch as such details are not necessary to obtain a complete understanding of the present disclosure and are within the skills of persons of ordinary skill in the relevant art.
[0055] Referring to the drawings in general, it will be understood that in some embodiments of the present invention, the present invention can be rotated 180 degrees and still have full functionality.
[0056] Referring to the drawings in general, it will be understood that the illustrations are for the purpose of describing particular embodiments of the disclosure and are not intended to be limiting thereto. Drawings are not necessarily to scale and arrangements of specific units in the drawings can vary.
[0057] While most of the terms used herein will be recognizable to those of ordinary skill in the art, it should be understood, however, that when not explicitly defined, terms should be interpreted as adopting a meaning presently accepted by those of ordinary skill in the art. In cases where the construction of a term would render it meaningless or essentially meaningless, the definition should be taken from Webster's Dictionary, 11th Edition, 2008. Definitions and/or interpretations should not be incorporated from other patent applications, patents, or publications, related or not, unless specifically stated in this specification or if the incorporation is necessary for maintaining validity. “Christmas Tree” as defined herein includes an oil-well control device consisting of an assembly of fittings placed at the top of the well.
[0058] One or more illustrative embodiments incorporating the invention disclosed herein are presented below. Applicants have created a revolutionary and novel pipe valve control. In many preferred embodiments of the present invention it is preferable to place the inventive valve within a borehole at some distance below the sea floor, or surface of a ground well. In many embodiments, the weight of a portion of string or piping can be sufficient to activate the valve mechanism.
[0059] In many embodiments of the present invention, several different embodiments of the invention may be used between segments of the production tubing to increase the redundancy and backup systems. In some embodiments of the present invention it is envisioned that control parts might be miniaturized and placed within the inventive valve body itself. In several embodiments of the present invention, it is envisioned that the inventive valve may be reopened by reversing the fluid flow and pressure in production tubing, thereby preventing actual removal of the inventive valve and allowing the inventive valve to be reused. In several embodiments, the internal control valve, and all component parts, are preferably composed of materials as used in normal drilling operations for drilling, drill strings, and/or well bores.
[0060]
[0061] In this embodiment of the present invention, the valve closure of the present inventive valve 1000 is governed, in part by the weight (and port opening 3), of the sliding piston 2. Sliding piston 2 is preferably designed so that when fluid flow 4 is at a normal predetermined level. The weight of sliding piston 2 can be of sufficient mass to be in the open position during normal levels. It should be noted that various predetermined flow rates can be established and utilized in several applications of the present invention. Sliding piston 2 is preferably designed to fit within the upper sealing surface 10 and between the production tubing 14 and 16. Sliding piston 2 can also preferably be constructed with multiple flow port opening(s) 3. The flow ports or openings 3 can be constructed of varying sizes and diameters based upon the pre-established flow rate parameters.
[0062] It is envisioned that the internal control valve 12 can be attached to the production tubing in the manner known in the art for such attachments with production tubing to allow for the flow, or stoppage of flow of fluids through the internal control valve. It is for this reason that the present inventive device can be constructed in variable sizes, and weights so as to accommodate various sizes, tolerances, and requirements of drill string utilized in the industry. In one embodiment of the present invention, the internal control valve 12, activates to close when the upward rate of fluid flow 4 exceeds the predetermined rate and the valve closure is governed in part by the weight of the sliding piston 2.
[0063] In several embodiments of the present invention it is possible to lower the effective weight of the sliding piston 2 by including a hollow flotation chamber with the sealing base 7. It should be noted that various predetermined flow rates can be established and utilized in several applications of the present invention. It should also be noted, that the present invention may be constructed so as to tolerate the corrosive effects of many types of fluids that may flow through the present inventive device.
[0064] In one embodiment of the invention, the internal control valve 12, is preferably located between segments of production tubing 14 and 16, and preferably below the sea floor, although in several embodiments of the present invention, it can be located below the surface of a ground well or at another location.
[0065] In several embodiments, the internal control valve 12 preferably contains a downward facing upper sealing surface 10, which is internal and part of the valve wall 1. The valve wall 1, in this embodiment, contains, and is located adjacent to, a sliding piston 2, having side ports 3, through which hydrocarbon can flow upward 4, or downward 5, a sliding piston 2 having a sealing base 7, having a lower and upward facing sealing surface 8, and a piston flange stop 6 which limits the downward movement of the sliding piston 2.
[0066] In some embodiment of the invention, the internal control valve 12, is preferably located between segments of production tubing 14 and 16 preferably below the sea floor. In several embodiments, the internal control valve 12 preferably contains an upper sealing surface 10 which is internal and part of the valve wall 1. The valve wall 1 in this embodiment is located adjacent to a sliding piston 2, but not in mechanical communications with valve wall 1.
[0067] In some embodiments of the present invention, the sliding piston 2 has side ports 3, through which hydrocarbon can flow upward flow 4, or downward 5, a sliding piston sealing base 8, having a sealing surface 9, and a piston flange stop 6 which limits the downward movement of the sliding piston 2. It is envisioned that the individual components of the present invention can be in a variety of geometric shapes, including the ones disclosed in detail.
[0068] As shown in
[0069] As further shown in
[0070] As shown in
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[0072] In some embodiments, when hydrostatic pressure at, or above, the sea floor (or in some embodiments surface of a ground well) 48 is lessened or removed, as and when the tubular pneumatic fluid line tubular 32 is repaired or replaced, then the ball 43 can rotate to open and restore the upward hydrocarbon flow 46, and hydrocarbon flow can resume. It is envisioned that in various permutations of the present inventive device, the piston w/pawl 36 and ball valve 42 can be of varying geometrical and solid shapes as would be known in the art to form a sealing mechanism.
[0073] In one embodiment of the present invention, it is envisioned that a hydrostatic or pneumatic fluid line 54 could be attached to the control valve mechanism 30 by which fluid could be pumped into the pressure chamber 52. In such situations pressure in the pressure chamber 52 can be controlled by an external user causing the piston 36 to be actuated by which the ratcheted teeth 40 could be raised or lowered causing the ball valve 42 to engage or disengage the socket 44. The raising, or lowering of the ball valve 42 would be actuated by decreases or increases in fluid pressure in the pressure chamber 52. Hence, increasing pressure could cause the increased fluid to push up or lower the piston 36.
[0074] In several embodiments of the present invention, as shown in
[0075] In several embodiments, the valve aspect of the present invention can be controlled externally by pressure increase from the surface, or automatically by hydrostatic pressures when the pneumatic fluid line tubular 32 is penetrated or severed, and whereby the interior of the line and the pressure chamber 52 are exposed to the high hydrostatic pressure surrounding the production tubing below sea level and above the sea floor. In some embodiments, it is also envisioned that the external control parts could be miniaturized and contained within the valve body.
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[0077] As illustrated in
[0078] As shown in
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[0080] In several embodiments, the upper valve 203 is supported by many segments of production tubing 204 between it and the surface. In the event that the higher production tubing 204 is severed, it is envisioned in the present invention that the tremendous weight of the remaining and higher production tubing 204, attached to, and above, the upper valve 203, will push downward on the upper valve 203. The upper valve 203 will then descend, thereby causing the downward pointing valve head probe 205 to engage with and depress the trigger unit 206 and its attached upper cam 207. Thereby the attached upper cam 207 forces sideways the sliding piston roller 208 and its attached sliding piston pin 209 which is connected to a shear 210.
[0081] In several embodiments, the sideways motion of the sliding piston roller 208 and the sliding piston pin 209 thereby removes the shear 210 from the shear notch 211 in the sliding piston 212. As a result, the valve mainspring 213 and the upward flow of fluid 214 below the sliding piston base 217 force the upward facing surfaces 215 and 216 of the sliding piston sealing base 217 to engage in a sealing manner with the downward facing sealing surfaces 218 and 219 of the internal valve wall assembly 202 and whereby the upward flow of fluid 201 and 214 is terminated.
[0082] In some embodiments, as shown in
[0083] In several embodiments, the following will describe closing, reopening and replacement of the weight activated valve 1040 as per
[0084] In some embodiments, in the event that the higher production tubing 204 is severed, it is envisioned, in the present invention that the tremendous weight of the remaining and higher production tubing 204, attached to and above the valve head assembly 202, will push downward on the valve head assembly 202. Valve head assembly 202 will then descend, thereby causing the downward pointing valve head probe 205 to engage with and depress the trigger unit 206 and its attached upper cam 207. At this point, the attached upper cam 207 forces sideways the sliding piston roller 208 and its attached sliding piston pin 209 which it is connected to. The sideways motion of the sliding roller pin 208 thereby removing the shear 210 from the shear notch 211 in the sliding piston 212. As a result, the valve mainspring 213 and the upward flow of fluid 214 below the valve assembly 202 force the upward facing surfaces 215 and 216 of the sliding piston sealing base 217 to engage in a sealing manner with the downward facing sealing surfaces 218 and 219 of the internal valve 203 and whereby the upward flow of fluid 201 and 214 is terminated.
[0085] In some embodiments, one benefit of one embodiment of the present invention is that when the valve has been closed because of severance of the production tubing, if desirable it can be opened in place after reconnection of the production tubing by reversing the flow (as described above). If it is necessary to retrieve the valve to the surface, and the flow is not reversed, the valve will remain closed while the valve clears the rig floor.
[0086] In some embodiments, if it is necessary to replace the valve, in one embodiment of the invention, a closed system can be maintained by placing a standard ball valve (open) below the described inventive valve before the inventive valve is initially lowered in the borehole. When this standard ball valve clears the rig floor, it can be closed manually. As described in this manner, the inventive valve can be replaced without any danger of exposure to upward fluid flow through the production tubing and the standard ball valve. As described herein, the inventive valve can also be tested in place in the borehole without and danger of exposure or destruction.
[0087]
[0088] As shown, this embodiment of the present invention operates as follows: Fluid 306 usually flows through the valve 300 along the upward path as shown. A weighted assembly 302 is supported by a line, cable or other support mechanism 304, attached to the production tubing 308 or on the rig floor. In the event that the support mechanism 304 is severed or broken, it is envisioned, in the present invention that the weighted assembly 302 will move downward, thereby causing the teeth 310 of the pawl 312. This movement in the weighted assembly 302 causes it to engage with the teeth of the ratchet 314 thereby rotating the ball in the socket of the ball valve 316 and preventing upward flow of fluids 306. In order to open the valve of this embodiment, the weighted assembly 302 must be lifted in an upward fashion and reattached to its original or an additional support unit of the production tubing 308 or rig floor. In some embodiments, the valve is open when supported by the overlying production tubing and is closed and sealed when supported, at least, by the underlying production tubing. In some embodiments, the valve can be activated by a piston or a probe. In several embodiments, the present invention is a safe and quick shut in mechanism. This embodiment the vector is changed from vertical to rotational.
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[0090] Also, shown in
[0091] As shown in
[0092] As shown in
[0093] As shown in
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[0095] As shown in
[0096] In several embodiments, cable 1125 is designed to be lowered or raised throughout valve 2500. Cable 1125 is attached to probe 1130 in a manner known in the art. In preferred embodiments, probe 1130 is constructed to allow for fluid to flow around probe 1130 with marginal impediment to the fluid flow rate 1110. In some embodiments, probe 1130 is constructed as a cylinder with a hollow interior for fluid flow through. However, one of ordinary skill in the art would be able to construct probe 1130 in a variety of three dimensional geometric shapes, including, but not limited to cones, cuboids, or half spheres. In several embodiments of the present invention, probe 1130 is constructed of a material capable of withstanding pressures and the corrosive elements found in downhole drilling applications. In several embodiments of the present invention tongue 1115 is attached to the upper valve tubular 1190 and runs into unattached tubular 1180. In several embodiments of the present invention unattached tubular 1180 has an interior sealing contact with valve body 2580.
[0097] As shown in
[0098] As shown in
[0099] As illustrated, in many embodiments of the present invention, piston 1135 is constructed with a solid flat surface 1140 which has perforations 136 distal to the main stem 1137. Main stem 1137, in many embodiments has a stabilizer 1138 on the end opposite of flat surface 1140. Stabilizer 1138 is preferably designed to prevent rotation of piston 1135 which could cause it to get lodged in production tubing 1160. Piston 1135 is preferably constructed of materials designed to withstand oil and/or gas drilling operations.
[0100] As shown in
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[0103] It must be understood that in extreme emergencies the operator of the production tube and the valve of the present invention can always have the option of deciding to sever at the mud line, any and all, tubing or supporting lines necessary to close any of these valves. This is fundamental for all valves and embodiments associated with this invention. It is envisioned that in one or more of the embodiments of the present invention there can be multiple valves as described herein for increased safety and efficacy.
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[0106] It must be understood that in extreme emergencies the operator of the production tube and the valve of the present invention can always have the option of deciding to sever at the mud line, any and all, tubing or supporting lines necessary to close any of these valves. This is fundamental for all valves and embodiments associated with this invention. It is envisioned that in one or more of the embodiments of the present invention there can be multiple valves as described herein for increased safety and efficacy.
[0107] Although several preferred embodiments of the present invention have been described in detail herein, the invention is not limited hereto. It will be appreciated by those having ordinary skill in the art that various modifications can be made without materially departing from the novel and advantageous teachings of the invention. Accordingly, the embodiments disclosed herein are by way of example. It is to be understood that the scope of the invention is not to be limited thereby.