TOUCH PANEL AND METHOD FOR MANUFACTURING THE SAME
20170344160 · 2017-11-30
Assignee
Inventors
Cpc classification
G06F3/0446
PHYSICS
G06F2203/04103
PHYSICS
G06F3/0445
PHYSICS
International classification
Abstract
A touch panel includes: an transparent substrate; an X wiring line; a Y wiring line; and an inter-layer insulating film which electrically separates the X wiring line and the Y wiring line at an intersection at which the X wiring line and the Y wiring line intersect in a plan view. At the intersection, the bottom layer of one wiring line of the X wiring line and the Y wiring line continues on the lower surface side of the inter-layer insulating film, and layers of the one wiring line except the bottom layer are divided. Further, at the intersection, layers of the other wiring line of the X wiring line and the Y wiring line except the top layer of the other wiring line are divided, and the top layer of the other wiring line continues on the upper surface side.
Claims
1. A touch panel comprising: a substrate; a row-direction wiring line disposed, on said substrate, to extend in a row direction; a column-direction wiring line disposed, on said substrate, to extend in a column direction and to intersect with said row-direction wiring line in a plan view; and an inter-layer insulating film which electrically separates said row-direction wiring line and said column-direction wiring line at an intersection at which said row-direction wiring line and said column-direction wiring line intersect in a plan view, wherein each of said row-direction wiring line and said column-direction wiring line has a laminated structure made up of at least two layers, at said intersection, a bottom layer of one wiring line of said row-direction wiring line and said column-direction wiring line continues on a lower surface side of said inter-layer insulating film, and layers of the one wiring line except said bottom layer are divided, and at said intersection, layers of the other wiring line of said row-direction wiring line and said column-direction wiring line except the top layer of the other wiring line are divided, and the top layer of the other wiring line continues on the upper surface side.
2. The touch panel according to claim 1, further comprising an antireflection film on a surface of a top layer of each of said row-direction wiring line and said column-direction wiring line.
3. The touch panel according to claim L wherein the top layers of said row-direction wiring line and said column-direction wiring line are conductive wiring lines having higher refractive indexes than layers of said row-direction wiring line and said column-direction wiring line except the top layers.
4. A method for manufacturing a touch panel comprising: (a) depositing a conductive film on a substrate, and performing first patterning on the conductive film to form: a lower layer side row direction wiring line extending in a row direction; and a lower layer side column direction wiring line intersecting in a plan view with said lower layer side row direction wiring line, such that, at an intersection at which said lower layer side row direction wiring line and said lower layer side column direction wiring line intersect in a plan view: one wiring line of said lower layer side row direction wiring line and said lower layer side column direction wiring line continues; and the other wiring line of said lower layer side row direction wiring line and said lower layer side column direction wiring line is divided; (b) depositing an inter-layer insulating film at said intersection; and (c) depositing a conductive film on said lower layer side row direction wiring line, said lower layer side column direction g line, and said inter-layer insulating film, and performing second patterning on the conductive film to form in a wiring line part except said intersection: an upper layer side row direction wiring line overlaid on said lower layer side row direction wiring line; and an upper layer side column direction wiring line overlaid on said lower layer side column direction wiring line, such that, at said intersection: one wiring line, of said upper layer side row direction wiring line and said upper layer side column direction wiring line, overlaid on one wiring line of said lower layer side row direction wiring line and said lower layer side column direction wiring line is divided; and the other wiring line, of said upper layer side row direction wiring line and said upper layer side column direction wiring line, overlaid on the other wiring line of said lower layer side row direction wiring line and said lower layer side column direction wiring line continues.
5. The method for manufacturing a touch panel according to claim 4, wherein said step (a) includes a step of reducing line widths of said lower layer side row direction wiring line and said lower layer side column direction wiring line in said wiring line part, and said step (c) includes a step of reducing line widths of said upper layer side row direction wiring line and said upper layer side column direction wiring line in said wiring line part.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE PREFERRED EMBODIMENTS
First Preferred Embodiment
[0028] A first preferred embodiment of the present invention will be described below with reference to the drawings.
[0029] First, an overall structure of the touch panel 10 will be described. As shown in
[0030] The touch panel 10 is configured to have a matrix wiring configured with the X wiring lines 2 and the Y wiring lines 3. The touch panel 10 is equipped with: a sensor area 11 in which the X detection electrodes of the X wiring lines 2 and the Y detection electrodes of the Y wiring lines 3 are disposed; and a frame area 12 on the outer circumference side of the sensor area 11.
[0031] As illustrated in
[0032] Next, a cross-sectional structure of the touch panel 10 will be described.
[0033] As shown in
[0034] As illustrated in
[0035] As illustrated in
[0036] Still more specifically, at the intersection, the lower layer side X wiring line 21 is disposed on the transparent substrate 1 without being divided, and the lower layer side Y wiring line 31 is divided so as not to be in contact with the lower layer side X wiring line 21, with predetermined gaps provided between the lower layer side Y wiring line 31 and the lower layer side X wiring line 21. Further, at the intersection, the upper layer side Y wiring line 32 is disposed without being divided in such a manner that the upper layer side Y wiring line 32 gets over the inter-layer insulating film 6, and the upper layer side X wiring line 22 is divided with predetermined gaps between the upper layer side X wiring line 22 and the upper layer side Y wiring line 32 so as not to be in contact with the upper layer side Y wiring line 32 in such a manner that the upper layer side X wiring line 22 gets over the inter-layer insulating film 6. With this arrangement, at the intersection, each of the X wiring line 2 and the Y wiring line 3 is electrically connected only by the thickness of the wiring line on any of the upper layer side and the lower layer side.
[0037] Each of the lower layer side X wiring line 21 and the lower layer side Y wiring line 31 is configured with, for example, low-resistance material Al-based alloy such as AlNiNd and has a thickness of 200 nm, for example. Each of the upper layer side X wiring line 22 and the upper layer side Y wiring line 32 is configured with, for example, low-resistance material Al-based alloy such as AlNiNd and has a thickness of 200 nm, for example. Note that, in order to reduce reflection of light entering from outside, it is preferable that an antireflection film be provided on each of the surfaces of the upper layer side X wiring line 22 and the upper layer side Y wiring line 32, which are the top layers of the X wiring line 2 and the Y wiring line 3. The antireflection film is configured with a highly nitrided aluminum nitride film having a composition ratio of 30 to 50 at % (atomic percent) of nitrogen, for example.
[0038] As the inter-layer insulating film 6, photosensitive organic material or the like can be used, for example. The thickness of the inter-layer insulating film 6 only has to be about 2 μm to keep the electric insulation between the upper layer side wiring line and the lower layer side wiring line. If the inter-layer insulating film 6 is too thin, the insulation deteriorates, and detection sensitivity accordingly lowers, or discharge is caused between the X wiring line 2 and the Y wiring line 3, thereby causing quality abnormality. Alternatively, if the inter-layer insulating film 6 is too thick, the upper layer side wiring line is likely to make a step-cut at the position at which the upper layer side wiring line gets over the side surface of the inter-layer insulating film 6, thereby causing quality abnormality.
[0039] Note that the material for the X wiring line 2 and the Y wiring line 3 is not limited to the above material, and Cu alloy may be used instead of Al-based alloy, which is a low-resistance material. Alternatively, as the antireflection film, a film may be used which is made by performing a blackening process on a surface of a known Cu wiring line.
[0040] Next, with reference to
[0041] As illustrated in
[0042] Next, as illustrated in
[0043] Next, as illustrated in
[0044] Next, as second-time patterning (corresponding to second patterning), exposure and development are performed so that the upper layer side X wiring line 22 and the upper layer side Y wiring line 32 are respectively overlaid on the lower layer side X wiring line 21 and the lower layer side Y wiring line 31 in the wiring line part except the intersection between the lower layer side X wiring line 21 and the lower layer side Y wiring line 31. At this time, the exposure and the development are performed in such a manner that, at the intersection, the upper layer side X wiring line 22 is divided and the upper layer side Y wiring line 32 continues. Then, mixed acid including phosphoric acid, nitric acid, and acetic acid is used to etch the aluminum nitride alloy film and the AlNiNd film. After that, the resist pattern 42 is removed by a peeling process. Through the above process, the upper layer side X wiring line 22 and the upper layer side Y wiring line 32 are respectively overlaid on the lower layer side X wiring line 21 and the lower layer side Y wiring line 31; and at the intersection, the upper layer side X wiring line 22 is divided, and the upper layer side Y wiring line 32 continues.
[0045] As described above, each of the X wiring line 2 and the Y wiring line 3 has a two-layer structure in the wiring line part except the intersection between the X wiring line 2 and the Y wiring line 3. Therefore, even if a disconnection is caused due to a foreign matter stuck during any one of the first patterning process and the second patterning process, the wiring line is completed in the other process. Therefore, each of the X wiring line 2 and the Y wiring line 3 functions as a redundant wiring line. With this arrangement, the touch panel 10 does not become defective, and the production efficiency can be high.
[0046] In the above, the described configuration is as follows: at the intersection, the lower layer side X wiring line 21 continues on the lower surface side of the inter-layer insulating film 6, and the upper layer side X wiring line 22 is divided on the upper surface side of the inter-layer insulating film 6; and at the intersection, the lower layer side Y wiring line 31 is divided on the lower surface side of the inter-layer insulating film 6, and the upper layer side Y wiring line 32 continues on the upper surface side of the inter-layer insulating film 6. However, the configuration is not limited to the above configuration. Specifically, the configuration may be as follows: at the intersection, the lower layer side Y wiring line 31 continues on the lower surface side of the inter-layer insulating film 6, and the upper layer side Y wiring line 32 is divided on the upper surface side of the inter-layer insulating film 6; and at the intersection, the lower layer side X wiring line 21 is divided on the lower surface side of the inter-layer insulating film 6, and the upper layer side X wiring line 22 continues on the upper surface side of the inter-layer insulating film 6.
[0047] Next, there will be described a method for reducing the line width of the wiring line part except at the intersection between the X wiring line 2 and the Y wiring line 3 with reference to
[0048] As illustrated in
[0049] Next, as illustrated in
[0050] Next, a description will be given on how the touch panel 10 according to the first preferred embodiment operates and effects, compared with the case of a conventional art.
[0051] In the configuration illustrated in
[0052] In the configuration illustrated in
[0053] In the present preferred embodiment, the wiring line part has a laminated structure, and the wiring line part is formed by two processes; thus, even in the case that a disconnection is caused by a foreign matter stuck during any one of the two processes, if the wiring line is completed in the other process, the wiring line functions as a wiring line, Whereby there is no problem. With this configuration, the touch panel 10 does not become defective; therefore, the production efficiency can be high. On the other hand, in the configuration illustrated in
[0054] In the configuration illustrated in
[0055] Compared with these configurations, in the touch panel 10 according to the first preferred embodiment, each of the X wiring line 2 and the Y wiring line 3 has a laminated structure made up of at least two layers. At the intersection, the bottom layer of one wiring line of the X wiring line 2 and the Y wiring line 3 continues on the lower surface side of the inter-layer insulating film 6, and the layers of the one wiring line except the bottom layer are divided. Further, at the intersection, the layers of the other wiring line of the X wiring line 2 and the Y wiring line 3 except the top layer of the other wiring line are divided, and the top layer of the other wiring line continues on the upper surface side of the inter-layer insulating film 6. More specifically, the X wiring line 2 has the lower layer side X wiring line 21 and the upper layer side X wiring line 22 overlaid on the lower layer side X wiring line 21, and the Y wiring line 3 has the lower layer side Y wiring line 31 and the upper layer side Y wiring line 32 overlaid on the lower layer side Y wiring line 31. At the intersection, the lower layer side of one wiring line of the X wiring line 2 and the Y wiring line 3 continues on the lower surface side of the inter-layer insulating film 6, and the upper layer side of the one wiring line is divided on the upper surface side of the inter-layer insulating film 6. Further, at the intersection, the lower layer side of the other wiring line of the X wiring line 2 and the Y wiring line 3 is divided on the lower surface side of the inter-layer insulating film 6, and the upper layer side of the other wiring line of the X wiring line 2 and the Y wiring line 3 continues on the upper surface side of the inter-layer insulating film 6.
[0056] Further, a method for manufacturing a touch panel 10 according to the first preferred embodiment includes step (a) of depositing a conductive film on a transparent substrate 1, and performing first patterning on the conductive film to form: a lower layer side X wiring line 21 extending in a row direction; and a lower layer side Y wiring line 31 intersecting in a plan view with the lower layer side X wiring line 21. At an intersection at which the lower layer side X wiring line 21 and the lower layer side Y wiring line 31 intersect in a plan view, one wiring line of the lower layer side X wiring line 21 and the lower layer side Y wiring line 31 continues, and the other wiring line of the lower layer side X wiring line 21 and the lower layer side Y wiring line 31 is divided. The method further includes: step (b) of depositing an inter-layer insulating film 6 at the intersection; and step (c) of depositing a conductive film on the lower layer side X wiring line 21, the lower layer side Y wiring line 31, and the inter-layer insulating film 6, and performing second patterning on the conductive film to form in a wiring line part except the intersection: an upper layer side X wiring line 22 overlaid on the lower layer side X wiring line 21; and an upper layer side Y wiring line 32 overlaid on the lower layer side Y wiring line 31. At the intersection, one wiring line, of the upper layer side X wiring line 22 and the upper layer side Y wiring line 32, overlaid on one wiring line of the lower layer side X wiring line 21 and the lower layer side Y wiring line 31 is divided. Further, at the intersection, the other wiring line, of the upper layer side X wiring line 22 and the upper layer side Y wiring line overlaid on the other wiring line of the lower layer side X wiring line 21 and the lower layer side Y wiring line 31 continues.
[0057] Thus, because each of the X wiring line 2 and the Y wiring line 3 has a laminated structure made up of two layers, in the case that the X wiring line 2 and the Y wiring line 3 are configured in thin line structures so as to reduce reflection and light shielding, even if a disconnection occurs to one layer (in other words, one of the upper layer side and the lower layer side) during a manufacturing process, the wiring line functions as an X wiring line 2 or a Y wiring line 3. This configuration can achieve a high quality touch panel 10.
[0058] Further, when the X wiring line 2 and the Y wiring line 3 are configured in thin line structures, it is possible to reduce reflection arid light shielding by the X wiring line 2 and the Y wiring line 3, whereby it is possible to achieve a touch panel 10 excellent in
[0059] Further, step (a) includes a step of reducing the line widths of the lower layer side X wiring line 21 and the lower layer side Y wiring line 31 in the wiring line part except the intersection, and step (c) includes a step of reducing the line widths of the upper layer side X wiring line 22 and the upper layer side Y wiring line 32 in the wiring line part except the intersection. By these steps, it is possible to improve the visibility of the touch panel 10 and to suppress disconnection at the intersection at the same time.
[0060] Further, because the touch panel 10 is further equipped with antireflection films disposed on the surfaces of the upper layer side X wiring line 22 and the upper layer side Y wiring line 32, which are the top layers of the X wiring line 2 and the Y wiring line 3, the reflection on the upper layer side X wiring line 22 and the upper layer side Y wiring line 32 is prevented, so that the visibility of the touch panel 10 can be further increased.
Second Preferred Embodiment
[0061] Next, a touch panel 10A according to a second preferred embodiment will be described.
[0062] In the first preferred embodiment, antireflection films are deposited on the surfaces of the upper layer side X wiring line 22 and the upper layer side Y wiring line 32; however, in the second preferred embodiment, instead of providing antireflection films, an upper layer side X wiring line 27 and an upper layer side Y wiring line 37, which are the top layers of the X wiring line 2 and the Y wiring line 3, are conductive wiring lines having refractive indexes higher than those of a lower layer side X wiring line 21 and a lower layer side Y wiring line 31, which are the layers of the X wiring line 2 and the Y wiring line 3 except the top layers. More specifically, the lower layer side X wiring line 21 and the lower layer side Y wiring line 31 are each made up of a film of Al-based alloy, which is low-resistance material such as AlNiNd; a low-reflection coating is formed by depositing an aluminum nitride alloy film having a thickness of 50 nm; and the upper layer side X wiring line 27 and the upper layer side Y wiring line 37 are deposited to form high refractive index transparent conductive wiring lines. It is possible to take advantage of the high refractive index of the high refractive index transparent conductive wiring line to further reduce the reflection of light from outside. For example, when a material having a refractive index of about 1.7 to 2.4 is selected and the film thickness is made to be 30 nm to 70 nm, the reflectance of the X wiring line 2 and the Y wiring line 3 can be further reduced. As a material for a transparent cap film having a refractive index of about 1.7 to 2.4, examples include a transparent conductive film of IZO, ITO, SnO, ZnO, InO, and the like and a transparent dielectric film of SiN, Al.sub.2O.sub.3, transparent AlN (composition ratio of 1:1), TaO, NbO, TiO, and the like.
[0063] In the touch panel 10A according to the second preferred embodiment, the upper layer side X wiring line 27 and the upper layer side Y wiring line 37, which are the top layers of the X wiring line 2 and the Y wiring line 3, are conductive wiring lines having refractive indexes higher than those of the lower layer side X wiring line 21 and the lower layer side Y wiring line 31, which are the layers of the X wiring line 2 and the Y wiring line 3 except the top layers; therefore, it is possible to prevent the reflection by the upper layer side X wiring line 27 and the upper layer side Y wiring line 37, whereby the visibility of the touch panel 10 can be further increased.
[0064] While the invention has been shown and described in detail, the foregoing description is in all aspects illustrative and not restrictive. It is therefore understood that numerous modifications and variations can be devised without departing from the scope of the invention.