Mechanical link for MEMS and NEMS mechanical structure, and MEMS and NEMS structure comprising such a mechanical link
11674859 · 2023-06-13
Assignee
Inventors
Cpc classification
B81B3/0072
PERFORMING OPERATIONS; TRANSPORTING
G01P15/123
PHYSICS
G01L1/18
PHYSICS
International classification
G01L1/14
PHYSICS
G01L1/18
PHYSICS
Abstract
A mechanical link for microelectromechanical and/or nanoelectromechanical structure, includes a mobile component, a fixed component extending on a plane, and apparatus for detecting displacement of the mobile component relative to the fixed component. The mechanical link includes: a first link to the fixed component and mobile component, allowing rotation of the mobile component relative to the fixed component about an axis of rotation; a second link connecting the mobile component to the detection apparatus at a distance and perpendicular to the axis of rotation; a third link to the fixed component and detection apparatus, guiding the detection apparatus in a direction of translation in the plane; wherein the combination of the second link and third link can transform rotational movement of the mobile component into translational movement of the detection apparatus in the direction of translation. The detection apparatus includes a piezoresistive/piezoelectric strain gauge, resonance beam, capacitance, or combination thereof.
Claims
1. A mechanical link for a microelectromechanical and/or nanoelectromechanical structure, said structure comprising a mobile component, a fixed component extending on a main plane (OXY) and means for detecting the displacement of the mobile component relative to the fixed component, said mechanical link comprising: a first link linked to the fixed component and to the mobile component and capable of allowing the rotation of said mobile component relative to said fixed component about an axis of rotation; a second link connecting the mobile component to the detection means at a given distance (l.sub.exc) relative to the axis of rotation in a direction at right angles to said axis of rotation; and a third link linked to the fixed component and to the detection means and configured to guide said detection means in a direction of translation (X) in the main plane of the fixed component such that the combination of the second link and of the third link is capable of transforming the rotational movement of the mobile component into a translational movement of the detection means in the direction of translation (X) in the main plane (OXY) of the fixed component.
2. The mechanical link according to claim 1, further comprising a transmission component linked to the detection means, the second link being linked to the mobile component and to the transmission component.
3. The mechanical link according to claim 2, wherein the transmission component is formed by a thick frame, for example a frame with rectangular or square base formed by four thick beams linked to one another along their thickness.
4. The mechanical link according to claim 3, wherein the transmission component further comprises a central beam extending in the direction of rotation and disposed substantially in the middle of the thick frame.
5. The mechanical link according to claim 1, wherein the first link is an out-of-plane pivot link relative to the main plane (OXY) of the fixed component and in that it comprises at least one first blade intended to work by torsion about an axis of rotation and/or at least one second blade intended to work by bending about the axis of rotation, each of the first and second blades being linked on one side to the mobile component, and on the other side to the fixed component, for example using at least one anchoring block.
6. The mechanical link according to claim 5, wherein the at least one first blade is a thick blade.
7. The mechanical link according to claim 5, wherein the at least one second blade is a thin blade.
8. The mechanical link according to claim 5, wherein the at least one second blade is a thick blade.
9. The mechanical link according to claim 5, wherein the second link comprises a thick out-of-plane bending blade extending in the direction of translation.
10. The mechanical link according to claim 5, wherein the second link comprises at least one thin out-of-plane bending blade extending in the direction of translation.
11. The mechanical link according to claim 1, wherein the first link is a pivot link in the main plane (OXY) of the fixed component and comprises at least two thick in-plane bending blades that are non-colinear and configured so that the intersection of said thick blades forms a pivot link in the plane on an axis of rotation at right angles to the main plane (OXY).
12. The mechanical link according to claim 11, wherein the second link comprises a thick in-plane bending blade extending in the direction of translation.
13. The mechanical link according to claim 1, wherein the third link comprises at least one thick blade for bending in the main plane (OXY), fine in the direction of translation and linked on one side to the fixed component, for example by at least one anchoring block and on the other side to the detection means or to the transmission component.
14. The mechanical link according to claim 1, wherein the third link comprises at least one thick double blade for bending in the plane (OXY), said thick double blade comprising a first thick blade linked to the detection means or to the transmission component, one second thick blade linked to the fixed component, for example by at least one anchoring block and one intermediate link component linking the first and second thick blades.
15. A microelectromechanical and/or nanoelectromechanical structure comprising a mobile component, a fixed component extending on a plane (OXY), means for detecting the displacement of the mobile component relative to the fixed component and a mechanical link according to claim 1, said mechanical link being configured to link the mobile component and the detection means, said detection means being disposed so as to measure the translational displacement in the direction of translation.
16. The microelectromechanical and/or nanoelectromechanical structure according to claim 15, wherein the detection means comprise at least one strain gauge of piezoresistive or piezoelectric type, a resonance beam, a capacitance or a combination of said means.
17. The microelectromechanical and/or nanoelectromechanical structure according to claim 15, wherein the detection means comprise two strain gauges.
18. The microelectromechanical and/or nanoelectromechanical structure according to claim 15, the mechanical link comprising a transmission component linked to the detection means, the second link being linked to the mobile component and to the transmission component.
19. The microelectromechanical and/or nanoelectromechanical structure according to claim 18, the detection means being disposed inside the transmission component.
20. A device for measuring a pressure variation comprising a microelectromechanical and/or nanoelectromechanical structure according to claim 15, comprising a membrane or a piston linked to a lever arm forming the mobile component.
21. An accelerometer comprising a microelectromechanical and/or nanoelectromechanical structure according to claim 15, comprising a mass forming the mobile component or a lever arm forming the mobile component.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Other features and advantages of the invention will become apparent from the following description, given in an illustrative and nonlimiting manner, in light of the attached figures, in which
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DETAILED DESCRIPTION
(15) Throughout the present detailed description, the main plane (or “plane”) is designated by the reference OXY and corresponds generally to the plane of the fixed component, which is the substrate on which the MEMS-NEMS structure is fabricated. The out-of-plane direction is represented by the direction Z. The in plane direction of translation is represented by the direction X.
(16) Throughout the present detailed description, elements that fulfil the same functions and that are produced in a structurally similar manner are designated by one and the same reference. The elements that fulfil the same functions but are produced in a structurally different manner are designated by different references.
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(18) The invention consists in transforming a rotational movement (out-of-plane or in the plane of the fixed component, for example of the substrate) of a mobile component (lever arm, mass, etc.) into a translational movement in the plane of the fixed component. Said mobile component can be itself made mobile by another component by displacement (such as a piston) and/or by deformation (such as a membrane). This translational movement obtained is detected by a strain gauge, a resonator, a capacitance of a capacitor, etc. (more broadly, a motion detector). That notably makes it possible to eliminate spurious constraints on the detector and can make it possible to offset said detector if necessary. That also makes it possible to improve the differential measurement and notably the symmetry of the differential measurement.
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(20) The mechanical link 1 schematically represented links the mobile component 4 to the detection means 6.
(21) The mechanical link 1 comprises a first link 5 (or pivot link) which is linked to the mobile component 4 at its first end 4.1. The first pivot link 5 is fixed to the substrate by an anchoring means 25. The first pivot link 5 allows a rotation of the mobile component 4 about an axis of rotation Y5, that is to say an out-of-plane rotation relative to the substrate. The mobile component 4 rotates under the effect of a force in the direction Z applied at its second end, or free end, 4.2. This force can be of inertial origin in the case of an accelerometer or derive from the difference in pressure on the surfaces of a membrane for a pressure sensor, or even under the effect of a magnetic field for a magnetometer, etc.
(22) The mechanical link further comprises a second link 7 associated with the first link 5 and linked to the mobile component 4. The second link 7 allows a bending on an axis of bending Y7 which follows the same direction Y as the axis of rotation Y5, but which is offset by a distance l.sub.exc in the out-of-plane direction Z. Moreover, it ensures a strong coupling in the direction of translation X between the mobile component 4 and a transmission component 8 described hereinbelow.
(23) The mechanical link represented further comprises a transmission component 8 linked to the second link 7, and a third link 9 of slide link type capable of guiding the transmission component 8 that is translationally mobile in the plane OXY (in the direction of translation X). The slide link 9 is fixed to the substrate by an anchoring means 29. The offset in the direction Z of the second link 7 combined with the link of slide type 9 means that the out-of-plane movement of the mobile component 4 is transformed into a translation in the direction of translation X of the transmission component 8, therefore in the plane OXY of the substrate. The second link 7, to avoid rendering the system hyperstatic at the component 8 upon its combination with the slide link 9 must be able to transmit a translation to the transmission component 8 in the direction of translation X while allowing a rotation of the mobile component 4 about the direction of rotation Y. It must therefore allow a slight displacement in the direction Z. This second link can be called “coupling link”.
(24) The mobile transmission component 8 is linked to each of the two strain gauges 61, 62 so as to transmit to them a compression and/or tension force. Since the transmission component 8 is translationally mobile in the plane, the gauges undergo only a pure compression or a pure tension, without spurious deformation. Thus, the position of the gauges is inconsequential. There is notably no longer any space constraint for the positioning of the gauge anchoring blocks.
(25) The second link can be linked directly to the detection means, that is to say without a transmission component, and thus transmit the translation directly to the detection means, more specifically to at least one mobile component of said detection means. And in this case, the third link of slide link type is configured to guide said mobile component of the detection means in the in-plane direction of translation.
(26) In the case of a mechanical link that makes it possible to transform an in-plane rotational movement into an in-plane translational movement, the axis of rotation is in a direction at right angles to the plane. For example, the axis of rotation is then in the direction Z. In other words, the mobile component rotates about the direction Z at right angles to the plane OXY, the mobile component and the mechanical link are then seen in the plane OXY.
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(28) The first link 5 is formed by two thick torsion blades 51 and two thin out-of-plane bending blades 52 (detail in
(29) The mobile component can alternatively be formed by a lever arm (not represented in
(30) The coupling link 7 adapted to transform the rotational movement of the mass 4 into a translational movement to the transmission component 8 consists of a thick out-of-plane bending blade 71 linked on the one hand to the mass 4 and on the other hand to the transmission component 8. The strong stiffness in compression in the direction X of this thick blade (detail in
(31) Advantageously, the coupling blade 7 is centred above (in the direction Z) the axis of rotation Y5 of the mass 4 to approximate as closely as possible a pure angular bending and minimize the stiffness of the link. As was seen for the bendings of the gauges in
(32) This blade can be modelled by a diagonal stiffness matrix at its centre, therefore in the middle of the MEMS layer. Since the axis of bending Y7 of the coupling link 7 appears in the middle of the MEMS thickness, here above the axis of rotation Y5, the necessary eccentricity is indeed obtained between the first and second links. The thick out-of-plane bending blade forming the coupling link 7 can therefore be seen as a connecting rod connected between the mass 4 and the transmission component 8.
(33) The transmission component 8 illustrated is formed by a rectangular frame 81, which can in particular be square, formed by four thick blades linked to one another along their thicknesses.
(34) The mobile transmission component 8 is linked to two strain gauges 61, 62 in a configuration such that it can transmit to one a compression force while it transmits to the other a tension force, and vice-versa.
(35) In the example illustrated, referring notably to
(36) The transmission component 8 is held in in-plane translation by at least two thick in-plane bending blades 91, 92 anchored to the substrate by at least one anchoring block 29, the blades forming the third link or slide link 9. These blades exhibit a strong out-of-plane stiffness, due to their great thickness and their anchoring. Furthermore, their strong stiffness in compression due to their great width in the direction Y makes it possible to block the translation in this direction Y. Finally, their short length in the direction X generates a weak stiffness in that direction X. That makes it possible to guide the translation of the transmission component 8 in the direction X.
(37) The coupling link 7 combined with the slide link 9 makes it possible to transform the rotation of the mass 4 about the direction Y into a translation of the transmission component 8 in the direction X.
(38) Since the transmission component 8 is mobile in in-plane translation (in the direction X), the strain gauges undergo only a pure compression or a pure tension, without spurious deformation. Thus, the position of the gauges is inconsequential. There is notably no more space constraint for the positioning of the anchoring blocks of the gauges since the latter can be offset.
(39) According to an advantageous embodiment, at least three thick bending blades 91, 92, 93 form the slide link 9, which makes it possible to block any rotation in the plane OXY. Alternatively, two thick blades sufficiently far apart from one another in the direction X are sufficient to block the rotation in the plane OXY. In the embodiment illustrated, there are four thick bending blades 91, 92, 93, 94, which makes it possible to improve the symmetry.
(40) According to a variant of the first embodiment illustrated in
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(42) As for the accelerometer of the state of the art illustrated in
(43) The transmission component 8′ is held in in-plane translation by at least two thick in-plane bending blades 91, 92, fixed to the substrate by at least one anchoring block 29, the blades forming the third link or slide link 9 in the same way as for the out-of-plane accelerometer. These blades exhibit a strong out-of-plane stiffness, due to their great thickness. Furthermore, their strong stiffness in compression in the direction Y makes it possible to block the translation in that direction Y. Finally, their short length in the direction X generates a weak stiffness in that direction X. That makes it possible to guide the translation of the transmission component 8′ in the direction X.
(44) According to an advantageous embodiment, at least three thick bending blades 91, 92, 93 form the slide link 9, which makes it possible to block any rotation in the plane OXY. Alternatively, two thick blades sufficiently far apart from one another in the direction X are sufficient to block the rotation in the plane OXY. In the embodiment illustrated, there are four thick bending blades 91, 92, 93, 94, which makes it possible to improve the symmetry.
(45) The coupling link 7″ combined with the slide link 9 makes it possible to transform the in-plane rotation of the mass 4 about the direction Z into a translation of the transmission component 8′ in the direction X.
(46) The transmission component 8′ comprises a central beam 85′ extending in the direction Y and linked to two strain gauges 61, 62 disposed on either side of said central beam so as to transmit to one of them a compression force while the other receives a tension force, and vice-versa. The strain gauges are linked to the substrate 2 by anchoring blocks 26. Since the transmission component 8′ is mobile in in-plane translation, the strain gauges no longer undergo a rotation but a pure compression or a pure tension, therefore without spurious deformation. Thus, the position of the gauges is inconsequential. There is notably no more space constraint for the positioning of the anchoring blocks of the gauges.
(47) This variant of the transmission component with a central beam and strain gauges disposed on either side of said central beam can be applied to other MEMS-NEMS structures, notably the structure for an out-of-plane accelerometer of
(48) Likewise, the variant of the transmission component without a central beam as illustrated in
(49) According to a variant embodiment of the first or second embodiment, which can be applied to another structure according to the invention, the third link 9′ can be formed by double in-plane bending blades 91′, rather than the single thick in-plane bending blades 91 illustrated in
(50) This variant third link is illustrated in
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(52) The device comprises a membrane 40 produced in the thin layer (NEMS) with, for example, a thickness of the order of 1 μm, in order for the membrane to ensure seal-tightness while remaining flexible. In the case of a microphone, the seal-tightness is not mandatory.
(53) The out-of-plane displacement of the centre of the membrane 40 is transferred to a first end 14A of a lever arm 14, for example using an out-of-plane coupling link 3 formed by at least one thick torsion blade 31 and by one fixing element 32 for fixing the thick blade 31 to the membrane. Through the great thickness of this blade, this out-of-plane coupling link makes it possible to strongly couple the out-of-plane translation (in the direction Z). Furthermore, the fineness of the blade 31 in the direction X allows an angular torsional deformation about an axis of torsion parallel to the direction Y and a bending in the direction X. Thus, the lever arm 14, driven by a rotational movement, and the membrane 40 in out-of-plane movement, can be coupled in the direction Z without creating a hyperstatic system.
(54) The lever arm 14 is preferably etched in the thick layer (MEMS) to obtain a sufficient rigidity.
(55) The second end 14B of the lever arm is linked to the first link 5 (also called pivot link) at the base of the thick layer. As in the configuration of the out-of-plane accelerometer of
(56) Likewise, as in the configuration of the out-of-plane accelerometer of
(57) Advantageously, the thick coupling blade 71 is centred above its axis of bending to as closely as possibly approximate a pure angular bending and minimize its stiffness.
(58) Since the axis of bending of the second link 7 appears in the middle of the MEMS thickness, the offset necessary between the first link and the second link is clearly obtained. The thick out-of-plane bending blade forming the coupling link 7 can therefore be seen as a connecting rod connected between the lever arm 14 and the transmission component 8.
(59) Likewise, as in the configuration of the out-of-plane accelerometer of
(60) The transmission component 8 is kept in in-plane translation by at least two thick in-plane bending blades 91, 92 anchored to the substrate by at least one anchoring block 29, the blades forming the third link or slide link 9. These blades exhibit a strong out-of-plane stiffness, due to their great thickness and their anchoring. Furthermore, their strong compression stiffness due to their great width in the direction Y makes it possible to block the translation in this direction Y. Finally, their short length in the direction X generates a weak stiffness in that direction X. That makes it possible to guide the translation of the transmission component 8 in the direction X.
(61) The coupling link 7 combined with the third link 9 makes it possible to transform the rotation of the lever arm 14 about the direction Y into a translation of the transmission component 8 in the direction X.
(62) Since the transmission component 8 is mobile in in-plane translation (in the direction X), the strain gauges undergo only a pure compression or a pure tension, without spurious deformation. Thus, the position of the gauges is inconsequential. There is notably no more space constraint for the positioning of the anchoring blocks of the gauges since the latter can be offset.
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(65) This variant is suited to the sensors of the different embodiments and variants previously described. More generally, it applies to a sensor according to the invention.
(66) Throughout the embodiments described, “thin” should be understood to mean of the order of a hundred or so nanometres (nm), and less than a few micrometres (μm) (NEMS), and “thick” should be understood to mean between a few μm and a few tens of μm (MEMS).
(67) Preferably, the thickness of a thin layer is between 100 nm and 500 nm.
(68) Preferably, the thickness of a thick layer is between 5 and 40 μm, even between 10 and 20 μm.
(69) The mechanical link and the microelectromechanical and/or nanoelectromechanical structure of the invention can be fabricated by using the known technologies of micromachining (and/or nanomachining) accelerometers on silicon.
(70) To produce such a mechanical link and such a microelectromechanical and nanoelectromechanical structure, the following general method can be implemented: the first step is to have a silicon on insulator (SOI) wafer comprising at least one substrate layer of Si, on which is disposed a first layer of silicon oxide (SiO.sub.2) of a few hundreds of nanometres to a few microns serving as first sacrificial layer when the mobile components are released, and on the first layer of SiO.sub.2 there is disposed a thin layer of monocrystalline silicon (NEMS) of a few hundreds of nanometres to a few microns for producing the strain gauges and the thin blades; the patterns of the NEMS layer are produced by photolithography and etching to cut out the strain gauges and the thin blades; a second sacrificial layer of silicon oxide, it too of a few hundreds of nanometres to a few microns, is then deposited. This second layer of SiO.sub.2 is etched until it remains only at a few points where it will serve as stop layer upon the deep etching of the thick layer (MEMS) in the next step. Thus, the NEMS layer can be protected. The second layer of oxide is destroyed in the final release step; then a silicon epitaxy step is performed, which makes it possible to obtain the thick layer (MEMS, a few microns to a few tens of microns). This layer is formed by photolithography and deep etching (or deep reactive ion etching); finally, the mobile components are released by the partial etching of the sacrificial layers of silicon oxide. It is notably possible to expose the wafer to hydrofluoric acid, advantageously in vapour phase, for a controlled time.
(71) Throughout the embodiments, the detection means can comprise a piezoresistive or piezoelectric strain gauge, a resonator, a capacitance or even a combination of said means. Advantageously, they can comprise at least two strain gauges, two resonators or two capacitances so as to produce a differential measurement.
(72) In the case where there is a capacitive system with a one translational electrode, the transmission component can be replaced directly by the translational electrode. In this case, the third link of slide link type is configured to guide the translational electrode in the direction of in-plane translation, and not the transmission component, which can be eliminated.
(73) Throughout the embodiments, the mobile component can be a mobile mass, a lever arm or any other suitable component. A lever arm can be either a part of a mobile mass, or linked to a mobile mass, to a membrane or a piston, or more generally to a mobile part whose motion is to be measured. The mobile component can be covered with magnetic material to produce a magnetometer.
(74) The mechanical link according to the present invention can be applied to all the MEMS-NEMS structures that exhibit a rotational movement of a mobile component relative to a fixed component, generally a substrate.
(75) Such an MEMS-NEMS structure can be used for sensors with out-of-plane detection such as accelerometers, pressure sensors, microphones, gyrometers, magnetometers, or for sensors with in-plane detection such as accelerometers, gyrometers, magnetometers, microphones, etc.
(76) The different embodiments and variants presented can be combined with one another.
(77) Furthermore, the present invention is not limited to the embodiments previously described but extends to any embodiment that falls within the scope of the claims.