TOOL PACK SYSTEM WITH REMOVABLE TOOL PANELS
20170341215 · 2017-11-30
Inventors
Cpc classification
A45F3/04
HUMAN NECESSITIES
A45F2003/003
HUMAN NECESSITIES
B25H3/00
PERFORMING OPERATIONS; TRANSPORTING
A45C13/02
HUMAN NECESSITIES
A45C7/0086
HUMAN NECESSITIES
International classification
B25H3/00
PERFORMING OPERATIONS; TRANSPORTING
A45F3/04
HUMAN NECESSITIES
Abstract
A pack system adapted for carrying hand tools includes a tool-carrying container constructed to be worn on a user's person and having a container base portion, a first shell portion, a second shell portion, and a releasable closure with a first closure part connected to the first shell portion and a second closure part connected the second shell portion. The tool-carrying container is operable between an open-container position and a closed-container position in which it defines and encloses a main storage compartment. At least one tool panel is removably disposed within the main storage compartment and has one or more tool receivers each constructed to retain a hand tool. A panel-retaining structure has a first retaining portion secured to the tool panel(s) and a second retaining portion secured inside of the tool-carrying container. The panel-retaining structure releasably retains the tool panel(s) in the main storage compartment.
Claims
1. A pack system adapted for carrying hand tools comprising: a tool-carrying container constructed to be worn on an user's person, the tool-carrying container having a container base portion, a first shell portion, a second shell portion, and a releasable closure with a first closure part connected to the first shell portion and a second closure part connected the second shell portion, wherein the tool-carrying container is operable between an open-container position and a closed-container position and in the closed-container position defines and encloses a main storage compartment; at least one tool panel with one or more tool receivers each constructed to retain a hand tool, the at least one tool panel having a tool panel side portion and a tool panel lower end portion, wherein the at least one tool panel is removably disposed within the main storage compartment; a panel-retaining structure with a first retaining portion secured to the at least one tool panel and a second retaining portion secured to an inside surface of the tool-carrying container, wherein the panel-retaining structure is constructed to releasably retain the at least one tool panel in the main storage compartment.
2. The pack system of claim 1, wherein the first retaining portion is secured to the tool panel lower end portion.
3. The pack system of claim 1, wherein the first retaining portion comprises a plurality of loops extending from the tool panel lower end portion and wherein the second retaining portion comprises a retaining base secured to the container base portion and a retaining bar removably secured to the retaining base and receivable through the plurality of loops.
4. The pack system of claim 3, wherein the second retaining portion structure further comprises a second plurality of loops connected to and extending from the retaining base, wherein the second plurality of loops is constructed to align with the plurality of loops extending from the tool panel lower end portion and to receive the retaining bar therethrough.
5. The pack system of claim 3, wherein the retaining bar has a first bar end portion defining an opening and wherein the panel-retaining structure further comprises a releasable connector attached between the retaining base and the opening in the first bar end.
6. The pack system of claim 1, wherein the panel-retaining structure is selected from the group consisting of (i) at least one latch plate and a buckle to releasably engage each of the at least one latch plate, (ii) a hook-and-loop fastener with a hook portion or a loop portion connected to the container base portion and the other of the hook portion or the loop portion connected to the tool panel lower end portion, (iii) a zipper with a first zipper part connected to the container base portion and a second zipper part connected to the tool panel lower end portion, (iv) a bar connected to the container base portion and one or more of closed-loop connectors connected to the tool panel lower end portion, and (v) a plurality of closed-loop connectors connectable between the container base portion and the tool panel lower end portion.
7. The pack system of claim 1, further comprising: a tether with tether body extending between a first end portion and a second end portion, and having an auxiliary tether portion extending from the tether body to a closed loop distinct from the second end portion, wherein the first end portion is secured to the tool-carrying container and the second end portion has a connector constructed to engage the closed loop on the auxiliary tether portion.
8. The pack system of claim 7, wherein the first end portion is secured to an inside of the container base portion.
9. The pack system of claim 7, wherein the closed loop on the auxiliary tether portion is a closed-loop connector.
10. The pack system of claim 1 further comprising a second panel-retaining structure attached between a side portion of one or more of the at least one tool panel and the first shell portion or the second shell portion.
11. The pack system of claim 10, wherein the second panel-retaining structure is attached to a back panel of the first shell portion, wherein the back panel is constructed to abut an user's back when the tool-carrying container is worn on the user's person.
12. The pack system of claim 1, further comprising an additional panel-retaining structure with a first additional retaining portion secured to the tool panel side portion of one or more of the at least one tool panel and a second additional retaining portion secured to a side portion of an additional tool panel, wherein the additional panel-retaining structure is constructed to releasably secure the additional tool panel to one of the at least one tool panel.
13. The pack system of claim 1, wherein the tool-carrying container is selected from the group consisting of a backpack, a waist pack, a sling pack, and a shoulder pack.
14. The pack system of claim 13, wherein the first shell portion and the second shell portion are made of a pliable material.
15. The pack system of claim 1, wherein each of the at least one tool panel defines a panel opening adjacent a perimeter.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
[0026] The preferred embodiments of the present invention are illustrated in
[0027] Shown in an open position, tool-carrying container 101 includes a container base portion 110, a first shell portion 120, and a second shell portion 130. First and second shell portions 120, 130 connect to and extend from container base portion 110 to define and enclose a main storage compartment 140 when tool-carrying container 101 is in the closed position (shown, e.g. in
[0028] In one embodiment, container base portion 110 includes a floor portion 112 and a perimeter base sidewall 114 extending up from floor portion 112. In one embodiment, container base portion 110 defines a relatively shallow tray with an open top. In one embodiment, container base portion 110 is made of molded rubber, canvas, vinyl, ballistic nylon, leather, or the like. Since pack system 100 is intended to hold many hand tools 90 with a significant combined weight, container base portion 110 of tool-carrying container 101 is made of a durable material to resist wear and tear when pack system 100 is dragged, dropped, moved, used, and abused while fully loaded.
[0029] In some embodiments, first shell portion 120 has first container panel 122 or back container panel 122 with a first sidewall portion 121 extending transversely away from first container panel 122 to a first rim 123. When tool-carrying container 101 is a backpack, sling pack, or the like, first container panel 122 typically rests against the user's back when tool-carrying container 101 is worn by the user. Similarly, second shell portion 130 has a second panel 132 with a second sidewall portion 131 extending transversely away from second panel 132 to a second rim 133. Second panel 132 is spaced apart from and generally parallel to first container panel 122. In one embodiment, first and second shell portions 120, 130 are made of a pliable material, such as ballistic nylon, canvas, leather, or rubberized textiles. Hard plastic, metal, fiberglass, and other materials with a predefined form are also acceptable.
[0030] A releasable closure 142 is installed between first shell portion 120 and second shell portion 130 and operates between an open closure position and a closed closure position (shown, e.g., in
[0031] A first lower end portion 124 of first shell portion 120 and a second lower end portion 134 of second shell portion 130 are secured to container base portion 110. In one embodiment, for example, first and second lower end portions 124, 134 are stitched to base along base sidewall 114. In another embodiment, first and second shell portions 120, 130 are continuous with each other and include an end portion (not shown) extending between and connecting first lower end portion 124 and second lower end portion 134. For example, the end portion extends into container base portion 110 and along floor portion 112 where it can be fixed to container base portion 110 by adhesive, rivets, grommets, or a clamping plate fastened to container base portion 110. For example, the end portion extends between a clamping plate and floor portion 112, where fasteners extend through the clamping plate, floor 112, and end portion. One embodiment of clamping plate is discussed below with reference to
[0032] The one or more removable tool panels 160 of pack system 100 are removably disposed in main storage compartment 140 of tool-carrying container 101. Each removable tool panel 160 is attached to tool-carrying container 101 by a panel-retaining structure 200 connected between tool panel 160 and tool-carrying container 101. Depending on the desired layout of tool panels 160, panel-retaining structure 200 may be attached between a tool panel lower end portion 161 and container base portion 110 or between a tool panel side portion 163 and a sidewall portion 121/131 of tool-carrying container 101 (or to tool panel side portion 163 of another tool panel 160). Thus, one tool panel 160 may fold or rotate about panel-retaining structure 200 attached to container base portion 110 and another tool panel 160 may fold or rotate about panel-retaining structure 200 attached to first sidewall portion 121, second sidewall portion 131, first container panel 122, second container panel 132, or another tool panel 160. Examples of panel-retaining structure 200 are discussed in more detail below.
[0033] Each tool panel 160 is a comparatively thin, flat and generally planar structure that is shaped to be received in main storage compartment 140. Each tool panel 160 is removably attached to tool-carrying container 101 in a way that allows tool panel 160 to rotate or swing about panel-retaining structure 200 for access to one or more hand tools 90 retained by a tool receiver 167 on tool panel 160. Each tool panel 160 is useful as a partition and as a storage panel for storing one or more hand tools 90. For example, a tool receiver 167 is a slot 162, loop 164, anchor point 166, or other feature as needed for holding, tying off, and/or retaining a hand tool 90 or other equipment to tool panel 160.
[0034] In one embodiment, tool panels 160 are made of a rigid material and have a shape similar to the profile shape of main storage compartment 140. Tool panels 160 may be made of plastic, metal, fiberglass, wood, or other materials. In one embodiment, tool panels 160 are made of Lexan™ polycarbonate resin sheeting with a thickness of about 0.06 inch. Other materials and thicknesses are also acceptable. In one embodiment, tool panels 160 have with a rigidity sufficient to prevent tool panel 160 from folding on itself or crumpling inside tool-carrying container 101 under the weight of hand tools 90 attached to it. In other embodiments, tool panels 160 have a rigid frame secured to a durable fabric or web extending across the area enclosed by the frame.
[0035] In some embodiments, tool panels 160 optionally define a panel opening 169 positioned along a perimeter 160a of tool panel 160. Panel opening 169 is useful for carrying tool panel 160 and/or for tethering tool panel 160 to a structure 250. In one embodiment, panel opening 169 is sized for the user's hand to grasp and carry tool panel 160.
[0036] In one embodiment, an optional tether 180 is secured to tool-carrying container 101. Tether 180 is made of a pliable material such as nylon webbing, leather, plastic, rope, or paracord. Tether 180 has a first tether end portion 182 secured to tool-carrying container 101 and extending along a tether body portion 184 to a second tether end portion 186. An auxiliary loop member 190 has a first auxiliary end portion 191 and a second auxiliary end portion 192, where second auxiliary end portion 192 defines a closed loop 193. In some embodiments, second tether end portion 186 has a connector 188 constructed to engage closed loop 193 of auxiliary loop member 190. In one embodiment, closed loop 193 is formed by securing second auxiliary end portion 192 to itself. In other embodiments, closed loop 193 is a closed loop of a connector, ring, or other structure secured to second auxiliary end portion 192.
[0037] Auxiliary loop member 190 is a separate length of pliable material that extends from tether body portion 184. For example, auxiliary loop member 190 is secured at first auxiliary end portion 191 to tether body portion 184 and extending in a Y with second tether end portion 186. Auxiliary loop member 190 may be aligned with and abut tether strap 180 along at least part of its length. In some embodiments, tether 180 includes a releasable fastener 194 with a first fastener part 195 and a second fastener part 196. For example, auxiliary loop member 190 includes a first fastener part 195 and the corresponding section of tether 180 includes a second fastener part 196 of releasable fastener 194. In one embodiment, releasable fastener 194 is a hook-and-loop fastener where first fastener part 195 is the hook portion secured along tether 180 adjacent second tether end portion 186, and second fastener part 196 is the loop portion secured along auxiliary loop member 190 or vice versa. Other acceptable variants of releasable fastener 194 include magnets, snaps, buttons, or other fasteners. When auxiliary loop member 190 extends along and is brought together in alignment with tether body portion 184, first and second fastener parts 195, 196 are aligned for fastening to each other. Releasably attaching auxiliary loop member 190 to tether body portion 184 retains auxiliary loop member 190 in a stowed position where it is less prone to inadvertently catching on equipment or structures.
[0038] Second tether end portion 186 may be looped around a structure 250 (shown in
[0039] Referring now to
[0040]
[0041] A second retaining part 210 of panel-retaining structure 200 is attached to container base portion 110. In one embodiment, second retaining part 210 includes a plurality of second loops 212 secured to and extending from container base portion 110, where first loops 204 and second loops 212 can be brought together in alignment and interspersed, where first loop openings 204a of first loops 204 are aligned with second loop openings 212a of second loop 212. As such, a retaining pin 220 can be removably installed through first and second loop openings 204a, 212a. As needed, retaining pin 220 is secured to container base portion 110 or otherwise structured to prevent its removal from first and second loops 204, 212. For example, a connector 224 engages first pin end 221 and/or second pin end 222 and prevents removal of retaining pin 220. For example, connector 224 is a spring clip that is tethered to container base portion 110 with a connector tether 223. Connector tether 223 has a short length sized to prevent removal of retaining pin 220 from first and second loops 204, 212 when connector 224 is attached to retaining pin 220. To prevent loss of retaining pin 220 when it is not in use with tool panel 160, or to prevent inadvertent dropping of retaining pin 220 during removal of tool panel 160, an optional retractable tether 225 secured to tool-carrying container 101 may be used to tether retaining pin 220. Retractable tether 225 may be anchored to an outside or inside of container base portion 101, first shell 120, second shell 130, or to any other portion of tool-carrying container 101. In one embodiment, tool-carrying container features one or more longitudinal pockets for storing retaining pin(s) 220 when not in use.
[0042] In one embodiment, second pin end 222 curves back along retaining pin 220 in a U-shape that extends outside of first and second loops 204, 212. In yet other embodiments, first pin end 221 and/or second pin end 222 has a size that is greater than first loop openings 204a and second loop openings 212a, where one or both of first pin end 221 and second pin end 222 are removable or alterable to allow retaining pin 220 to pass through first and second loops 204, 212 during installation and removal. For example, first pin end 221 and second pin end 222 have a T-shape or L-shape that must be rotated to align with first loop openings 204a and second loop openings 212a before retaining pin 220 can be installed or removed. Similar to a hinge, retaining pin 220 prevents separation of first loops 204 from second loops 212 to retain tool panel 160 with container base portion 110 and permit tool panel 160 to rotate about retaining pin 220 for access to hand tools 90 on either face of tool panel 160.
[0043] In one embodiment, all of first loops 204 have the same size and are spaced apart and evenly distributed along tool panel lower end portion 161. Second loops 212 are sized and spaced to fit in the space between adjacent first loops 204. Optionally second loops 212 are positioned at each end of the series of first loops 204 as “bookends” to first loops 204.
[0044] In one embodiment, first loops 204 are formed when making tool panel 160 from a sheet of material. For example, a sheet of polycarbonate resin is folded in half and then the folded sheet is shaped to define tool panel 160 to fit in main storage compartment 140. The end of the folded sheet is notched along the fold to define loops along tool panel lower end portion 161. The tool panel 160 is stitched together above the loops and along the edges. Thus, tool panel 160 is defined with first loops 204 extending from tool panel lower end portion 161, where each of first loops 204 has first loop opening 204a. Second loops 212 may be similarly formed from a sheet that extends below base plate 230 or is otherwise secured to container base portion 110, such as by stitching or fasteners in floor portion 112. In one embodiment, the sheet extends beneath and is trapped by base plate 230, where the sheet defines a set of second loops 212 on one side of base plate 230 and an additional set (not shown) of second loops 212 on the other side of base plate 230. In some embodiments, container base portion 110 has a plurality of sets of second loops 212 to accommodate a plurality of tool panels 160. In other embodiments, second loops 212 are wire loops, metal strap formed into loops, closed-loop connectors, flexible straps, webbing, or other material secured to a base plate 230 in container base portion 110.
[0045] Referring now to
[0046]
[0047] Referring now to
[0048] Referring now to
[0049] Referring now to
[0050] Referring now to
[0051] Individual tool panels 160 may be removed from tool-carrying container 101 as desired and hung at the worksite for further improved access to hand tools 90. As illustrated, tool panel 160c has been removed from tool-carrying container 101 and is hanging on structure 250. Tool panel 160d is tethered with tether 180 extending through panel opening 169. Tool-carrying container 101 is tethered to structure 250 and each hand tool 90 is tethered to a tool panel 160 using a connector and anchor point 166 on tool panel 160. As such, embodiments of pack system 100 allow the user to transport hand tools 90 with the ability to reduce or prevent accidental equipment drops of tool-carrying container 101 or individual hand tools 90.
[0052] By appropriately equipping tool-carrying container 101 with a sufficient quantity of retractable tethers 225, loops 164, and/or anchor points 166, the user of pack system 100 may achieve 100% tie-off of hand tools 90, tool panels 160, other equipment stored in tool-carrying container 101, and tool-carrying container 101 itself.
[0053] Although the preferred embodiments of the present invention have been described herein, the above description is merely illustrative. Further modification of the invention herein disclosed will occur to those skilled in the respective arts and all such modifications are deemed to be within the scope of the invention as defined by the appended claims.