Device to clamp a container onto and to release this container from a vehicle so that said container can supply energy to the said vehicle
20170341499 ยท 2017-11-30
Inventors
Cpc classification
B60Y2306/01
PERFORMING OPERATIONS; TRANSPORTING
H01M8/2475
ELECTRICITY
B60L50/72
PERFORMING OPERATIONS; TRANSPORTING
H01M2250/20
ELECTRICITY
H01M50/249
ELECTRICITY
F16B2/065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M2220/20
ELECTRICITY
Y02E60/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M50/204
ELECTRICITY
B60K1/04
PERFORMING OPERATIONS; TRANSPORTING
H01M50/244
ELECTRICITY
B60L50/64
PERFORMING OPERATIONS; TRANSPORTING
Y02T90/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B60K1/04
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention relates to a device which equips a vehicle that includes a removable container, the device comprising at least one mechanism allowing to clamp the container onto the said vehicle and allowing also to release the container from the said vehicle, by driving a screw or a bolt, screwing to clamp on and unscrewing to unclamp.
Claims
1) A device (500), (500B), (500C), (500D) that can clamp a container (300), (300C), (300D) to, or release it from, the chassis (100) of a vehicle, where the chassis (100) comprises a housing (105) in order to position the removable container (300), (300C), (300D) on the said vehicle, said device (500), (500B), (500C), (500D) consists of at least one mechanism (200), (200B), (200C), (200D) including a clamping system (208) which is an assembly between a nut (201), (201C), (201D), a screw (202) and a flange (204), (204B), (204C), (204D), (204E), wherein: the mechanism (200), (200B), (200C), (200D) is linked either to the chassis (100) or to the container (300), (300C), (300D); the clamping system (208) can clamp together between its nut (201), (201C), (201D) and its flange (204), (204B), (204C), (204D), (204E), its screw (202) ensured a mechanical link between said nut (201), (201C), (201D) and said flange (204), (204B), (204C), (204D), (204E); a restraining piece (203), (203B), (203D) ensures a translational connection between the flange (204), (204B), (204C), (204D), (204E) and the screw (202) in parallel to the screw (202) and leaving the flange (204), (204B), (204C), (204D), (204E) with at least one free movement in the plane perpendicular to the screw (202); a kinematic link between the screw (202) and the flange (204), (204B), (204C), (204D), (204E) comprising a torque limiting function; a guide (205), (205B), (205C), (205D) delimiting at least one zone of movement of the flange (204), (204B), (204C), (204D), (204E) in the plane perpendicular to the screw (202); the unscrewing of the screw (202) from the nut (201), (201C), (201D) drives the flange (204), (204B), (204C), (204D), (204E) until the mechanism (200), (200B), (200C), (204D) reaches a release position, which allows the container (300), (300C), (300D) to be released from the chassis (100); the said release position of the mechanism (200), (200B), (200C), (200D) can be achieved where the screw (202) has only been partially unscrewed; the screwing of the screw (202) into the nut (201), (201C), (201D) drives the flange (204), (204B), (204C), (204D), (204E) until the mechanism (200), (200B), (200C), (200D) reaches a clamping position wherein the clamping system (208) clamps together between its nut (201), (201C), (201D) and its flange (204), (204B), (204C), (204D), (204E) so that the container (300), (300C), (300D) is clamped to the chassis (100);
2) The device (500), (500B), (500C), (500D) according to claim 1 or 2, wherein the mechanism (200), (200B), (200C), (200D) is connected to the container (300), (300C), (300D) linked to the chassis (100);
3) The device (500), (500B), (500C), (500D), according to claim 1 or 2, wherein the nut (201), (201C), (201D) and the guide (205), (205B), (205C), (205D) are fixed relative to the chassis (100).
4) The device (500), (500B), (500C), (500D) according to claim 1 or 2, wherein the mechanism (200), (200B), (200C), (200D) is linked to the container (300), (300C), (300D);
5) The device (500), (500B), (500C), (500D), according to claim 1 or 2, wherein the nut (201), (201C), (201D) and the guide (205), (205B), (205C), (205D) are fixed relative to container (300), (300C), (300D);
6) The device (500), (500B), (500C), (500D) according to any of the claims from 1 to 6 wherein the clamping force of the clamping system (208) required to clamp together the container (300), (300C), (300D) to the chassis (100) passes entirely through the screw (202);
7) The device (500), (500C), (500D) according to any of the claims from 1 to 7, wherein the said free movement of the flange (204), (204C), (204D), (204E), in the plane perpendicular to the screw (202), is a rotation of the flange (204), (204C), (204D), (204E);
8) The device (500B), according to any of the claims from 1 to 7, wherein the said free movement of the flange (204B) in the plane perpendicular to the screw (202) is a translational movement of the flange (204B).
9) The process for replacing a container (300), (300C), (300D) on a vehicle incorporating a housing (105) and a device (500), (500B), (500C), (500D) comprising of several mechanisms (200), (200B), (200C), (200D), according to any of the claim 4 or 6, wherein the container (300), (300C), (300D) can be removed from the housing (105) by lowering it vertically underneath the vehicle and returning it to the housing (105) by raising it vertically, the screw (202) being accessible for screwing and unscrewing, is characterized by the execution of the following operations: supporting the mass of the container (300), (300C), (300D); partial unscrewing of the screw (202) in order to obtain the horizontal interval (Delta L), (Delta LB), (Delta LC) allowing the container (300), (300C) to be lowered and then raised; vertical lowering of the container (300), (300C), (300D); approximate centering of the replacement container (300), (300C), (300D) under the housing (105); vertical raising of the replacement container (300), (300C), (300D) and insertion into its housing (105); Screwing in of the screws (202) until the container (300), (300C), (300D) is clamped to the chassis (100).
10) Electrically powered vehicle or a hybrid powered vehicle incorporating a device (500), (500B), (500C), (500D) according to any of the claims from 1 to 9.
11) Vehicle, according to claim 10, wherein the vehicle can incorporate, as selected, at least one container of electrical batteries or one container containing a fuel cell or one container containing a generator.
12) The device (500), (500B), (500C), (500D) according to claim 1, a wall (103) of the chassis (100) which is a part of the chassis (100) and a wall of the container (300), (300C), (300D) which is a part of the container (300), (300C), (300D), wherein the clamping system (208) clamps together said wall (103) of the chassis (100) with said wall of the container (300), (300C), (300D), between the nut (201), (201C), (201D) and a part of the flange (204), (204B), (204C), (204D), (204E) of the clamping system (208).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE SPECIFIC EMBODIMENTS
[0063] The following description refers to a first preferential embodiment for a device according to the invention. This first embodiment is provided on
[0064] A device 500, according to the invention, referring to
[0065] This screw 202 screws clockwise and unscrews counter clockwise. Its screw shank 202a cross through said smooth hole 204a of the flange 204 and is partially screwed in the nut 201. The threading existing on the screw and in the nut 201 are not drawn on the figures of this document.
[0066]
[0067] The mechanism 200 is represented on
[0068] The guide 205 forms a base 206 and a stop with a small front 209 which is parallel to the screw and perpendicular to the biggest length of the nut 201, as well as a large front 207 which is perpendicular to the small front 209 and parallel to the screw. The mechanism 200 is represented in released position in
[0069]
[0070] The wall 103 includes two guide ways 104a and 104b located inside the longitudinal frame 102. The wall 103 is pierced by a through hole under said vehicle. The screw shank 202a goes through this hole. The nut 201 is immobilized to the chassis 100 in the lateral and vertical directions thanks to two guide ways 104a and 104b of the wall 103. The nut 201 is equally immobilized in the longitudinal direction with the chassis 100 thanks to cooperation of said hole pierced in the wall 103 and the screw 202 which is screwed in the nut 201. So, the mechanism 200 is linked to the vehicle and the nut 201 is completely immobilized onto the chassis 100 of the vehicle.
[0071] The guide 205 of device 500 is welded onto the wall 103 such as: [0072] The rear of flange 204 in clamping position is in support onto the vertical plane of the base 206 and in stop onto the large front 207, as shown
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[0076] In reference to
[0077] When the mechanism 200 is in clamping position, the clamping system 208 clamps together the wall 103 of the chassis 100 with a wall of the container 300, between the nut 201 and the forward part of the flange 204; said wall of the container 300 is in this case the bottom 301b of the grooved floor 301. Besides, the clamping system 208 clamps together the wall 103 of chassis 100 and the base 206 of the guide 205, between the nut 201 and the rear part of the flange 204.
[0078] The wall 103 is clamped on a large surface of the mechanism 200, thus strengthening the wall 103 of the vehicle equipped with a container 300 clamped to chassis 100, according to the invention. This reinforcement induces that the wall 103 doesn't have to be strengthened with an additional piece, this is an advantage for minimize the global weight of the vehicle.
[0079] Additionally, the clamping system 208 is designed following simple and robust construction principles. Given these characteristics, the mechanisms 200 are light and compact, which allows to clamp the container 300 onto the chassis 100 with a large number of fixation points. The advantage is a good turnout from the rigidity of the container 300 to rigidity of the chassis 100. This is an additional advantage that can for minimize the global weight of the vehicle.
[0080] The screw heads 202b are accessible vertically from beneath the vehicle. The advantage is that the screws are easily accessible for operations of screwing and unscrewing with an automatic machine or with the help of a tool manually driven.
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[0083] During the second phase, the flange 204 continues to move away from the bottoms 301b and rotates with the screw until it reaches the wall linking the bottoms 301b to the raised portions 301a. In the third phase, the flange 204 moves away from the bottoms 301b while rubbing on the wall linking the bottoms 301b to the raised portions 301a; the flange 204 doesn't rotate compared to the screw 202 while there is a slip between the friction rings 209A and the smooth hole 204a.
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[0085] The flanges 204 are located at a vertical spacing Delta H in vertical plane underneath of the raised portions 301a. The passage from intermediate position is obtained by the driving of the screw 202 in unscrewing and includes two phases. During the first phase, the flange 204 moves away from the bottoms 301b and rotates with the screw 202 until reaching in stop position onto the small front 209. During the second phase, the flange 204 moves away from the bottoms 301b, rubbing onto the small front 209, the flange 204 doesn't rotate relative to the screw 202 while there is a slip between the friction rings 209A and the smooth hole 204a.
[0086] The passage from released position represented on
[0087] During the first phase, the flange 204 gets closer to the bottom 301b and rotates with the screw until it abuts on the large front 207. During the second phase, the flange 204 keeps getting closer to the bottoms 301b, rubbing on the large front 207 while there is a slip between the friction rings 209A and the smooth hole 204a. During the third phase, the flange 204 is in support against the bottom 301b and the pressure between these two pieces increases until the screw 202 reaches nominal tightening torque, the flange 204 doesn't rotate relative to the screw 202, while there is a slip between the friction rings 209A and the smooth hole 204a.
[0088] The rotation of the screw 202 causes a displacement of the flange 204 parallelly to the screw and also, the rotation of the screw 202 causes a torque tending to move the flange 204 in a plane perpendicular to the screw 202, so that the screwing of the screw 202 has the effect of clamping the container 300 on the chassis 100 and the partial unscrewing of the screw 202 has the effect of releasing the container 300 creating a free horizontal interval Delta L between the container 300 and the flange 204 which allows passage of the container 300 from the housing 105 to outside the vehicle and vice versa.
[0089] The invention thus allows removal and reinstallation of the container 300 on the vehicle while the screws 202 of the mechanisms 200 remain always engaged in their respective nuts 201. The fact of to partially unscrew the screws 202 is therefore sufficient to release the container 300 and enable its removal from the vehicle. This functionality of the invention is a pledge of reliability. Moreover, to further increase the reliability, the threads of the screws 202 and nuts 201 are lubricated with graphite grease, not shown.
[0090] Moreover, some electrical connections allow to link the container 300 to the vehicle according to techniques of the prior art, in order to allow to plug and unplug said electrical connections between the container 300 and the vehicle, automatically to respectively during the removal and refitting of the container 300. These electrical connections are not the object of the present invention and are not represented. Some guiding devices non-represented allow centering of the container 300 to its introduction into the housing 105. Such guiding devices are part of the state of the art.
[0091] For a vehicle whose the container 300 is accessible from the underside of the vehicle and whose the container 300 withdraws vertically down and the gets back into place in the housing 105 by lifting it vertically, the replacement of a container 300 requires the achieving the following operations [0092] Support the weight of the container 300; [0093] Partially unscrew the screws 202 until getting the horizontal interval Delta L or Delta LB, to allow the moving down and then up of the container 300; [0094] Move down vertically the container 300; [0095] Center the replacement container 300 under the housing 105; [0096] Move vertically up the replacement container 300 and insert it into the housing 105; [0097] Tighten again the screws 202 to a nominal torque.
[0098] The mechanisms 200 are able of achieving between two interventions of manual maintenance, a high number of operations of clamping and of releasing of the container 300, being operated either manually using a tool or automatically thanks to an automatic machine, because of following advantages of the invention: [0099] 1) the various parts of the mechanism 200 are able to be constructed for high robustness; [0100] 2) the threads of the screws 202 and their respective nuts 201 remain engaged during the exchanges of the container 300, furthermore they are greased with a tenacious and powerful grease; [0101] 3) the material of the friction rings 209a of the kinematic link has a very high wear resistance.
[0102] Thanks to the characteristics described above, automatic machines of the art state are able to perform reliably the operations described in the preceding paragraph to replace a container 300 on the vehicle.
[0103] The part of the following description will focus on a second preferred embodiment of a device according to the invention. This second embodiment is shown in
[0104] Referring to
[0105] The mechanism 200B differs from a mechanism 200 by a flange 204B, a kinematic link B, a restraining piece 203B, a guide 205B and displacements of the flange 204B which differ from the first mode. These parts are shown in
[0106] The flange 204B has the general shape of a rectangular parallelepiped whose base has the width 1B and length LB. The flange 204B has a drive track 211B. It is pierced by a hops hole 204Ba. This drive track 211B is placed parallel to the length LB, in lateral position above the base of the rectangular parallelepiped. The hops hole 204Ba is smooth and crossing through. It is parallel to the drive track 211B and opens on both sides in the middle of the base of the rectangular parallelepiped.
[0107] The kinematic connection B comprises a metal rim 210B and a friction ring 209B made of polytetrafluoroethylene graphitized to twenty-five percent. The rim 210B has a reamed hub. The friction ring 209B is mounted in the rim 210B and stuck with strong glue. Said reamed hub of the rim 210B is hooped onto the screw shank 202a of the screw 202, so that the rim 210B is in contact with the screw head 202b.
[0108] The restraining piece 203B is metallic; it forms a ring and an outer shoulder. This ring is mounted shrunk onto the screw shank 202a and slippery in hops hole 204Ba, so that the flange 204B is held very close to the rim 210B, by providing a clearance between the rim 210B and the shoulder of the restraining piece 203B. The flange 204B is movable radially relative to the screw 202, guided by the cooperation of its hops hole 204Ba and the screw shank 202a.
[0109] As shown in
[0110] Referring to
[0113] The friction ring 209B in cooperation with the rim 210B and the drive track 211B connects in translation the flange 204B to the rotation of the screw 202, with a limitation due to the adhesion between the friction ring 209B and the drive track 211B. Because of the above characteristics and of the ability to friction of the material constituting the friction ring 209B, if the screw 202 is rotated and the flange 204B is not stopped by an obstacle or braked by high friction, then the friction ring 209B which rotates with the screw drives the flange 204B in translation by adherence, in a plane perpendicular to the screw 202. If the screw 202 is rotated and the flange 204B is stopped by an obstacle or braked by high friction, then the flange 204B is not translated in a plane perpendicular to the screw 202 and the friction rings 209B slip on the drive track 211B. The kinematic connection B between the screw 202 and the flange 204B therefore incorporates a torque limiter function.
[0114] In
[0115] In
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[0118] The rotation of the screw 202 causes a displacement of the flange 204B parallel to the screw and also, the rotation of the screw 202 induces a force which tends to move the flange 204B in a plane perpendicular to the screw 202, so that the screwing of the screw 202 has the effect of clamping the container 300 on the chassis 100 and the partial unscrewing of the screw 202 has the effect of releasing the container 300 creating a free horizontal interval Delta LB between the container 300 and the flange 204B that allows passage of the container 300 from the housing 105 to outside the vehicle and vice versa.
[0119] Part of the description which follows relates to a third preferred embodiment of a device according to the invention. This third embodiment is shown in
[0120] Referring to
[0121] Referring to
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[0124] The container 300C can be removed and installed again vertically from and onto the vehicle. In the vertical plane, a vertical spacing Delta HC between the reinforcing insert 305C and the flange 204C allows the latter to rotate without interfering with the container 300C. The rotation of the screw 202 therefore allows the clamping or the release of the container 300C relative to the vehicle.
[0125] Part of the description which follows relates to another embodiment of a device according to the invention. This embodiment is shown in
[0126] Referring to
[0127] Referring to
[0128] The mechanism 200D is linked to the container 300D. The nut 201D and the guide 205D are immobilized in relation to the container 300D. The container 300D has a grooved floor 301D.
[0129] The wall 103 of the chassis 100 is open by buttonholes reinforced by reinforcing insert 305D. During the set up of the container 300D to the vehicle, le flange 204D cross through the reinforcing insert and go up until achieve a vertical spacing Delta HD, as shown in
[0130] According to the invention, the flange of the mechanism can have every shape that permits to clamp and to release thank to its rotation, for example the shape shown on
[0131] The invention is applicable for clamping and releasing on a vehicle having a housing 105 for any container designed to be implanted on said vehicle, this container having the function of storing energy which can power said vehicle.
[0132] This container can contain, for example, electric power batteries or a volume of fuel. It may also contain in addition a device for generating electricity from a fuel such as a fuel cell or generator. An electrical engine vehicle equipped with electrical connectors compatible with the electrical connections of an electric battery container, of a fuel cell container and of a container incorporating a generator, the housing 105 of said vehicle being compatible with these containers, it is possible to replace on the vehicle a container of a type by another type, for example an electric batteries container by a fuel cell container or by a generator. A vehicle with full electric engine or hybrid designed to receive a container 300, 300C of electric batteries and equipped with compatible electric connectors and with a compatible housing 105, both with at least one electric battery container, at least a container incorporating a fuel cell and at least a container incorporating a generator, can integrate either a electric battery container or container incorporating a fuel cell or a container incorporating a generator.