Electronic switch with current regulation

11509301 ยท 2022-11-22

Assignee

Inventors

Cpc classification

International classification

Abstract

An electronic switch includes a current sensor and a semiconductor switch having two semiconductors configured to carry and disconnect a current in both directions, and a control circuit configured to operate the semiconductor switch by pulse-width modulation and to determine a phase control factor of the pulse-width modulation as a function of measurement values of the current sensor such that in fault-free operation, the electronic switch remains in the ON state and that two limit values exist for protection. The electronic switch is operated by pulse-width modulation when a first one of the two limit values is exceeded, and the electronic switch is switched off when a second one of the two limit values, which is greater than the first limit value, is exceeded. The electronic switch is configured to reduce an edge steepness of a switching edge as the phase control factor decreases.

Claims

1. An electronic switch, comprising: a current sensor; and a semiconductor switch comprising two semiconductors configured to carry and disconnect a current in both directions, and a control circuit configured to operate the semiconductor switch by pulse-width modulation and to determine a phase control factor of the pulse-width modulation as a function of measurement values of the current sensor such that in fault-free operation, the electronic switch remains in the ON state and that two limit values exist for protection, wherein the electronic switch is operated by pulse-width modulation when a first one of the two limit values is exceeded, and wherein the electronic switch is switched off when a second one of the two limit values, which is greater than the first limit value, is exceeded, wherein the electronic switch is configured to reduce an edge steepness of a switching edge of the pulse-width modulation as the phase control factor decreases.

2. A power supply system, comprising: first and second parts; and an electronic switch configured to connect the first part to the second part in a manner enabling isolation, said electronic switch comprising a current sensor, and a semiconductor switch comprising two semiconductors configured to carry and disconnect a current in both directions, and a control circuit configured to operate the semiconductor switch by pulse-width modulation and to determine a phase control factor of the pulse-width modulation as a function of measurement values of the current sensor such that in fault-free operation, the electronic switch remains in the ON state and that two limit values exist for protection, wherein the electronic switch is operated by pulse-width modulation when a first one of the two limit values is exceeded, and wherein the electronic switch is switched off when a second one of the two limit values, which is greater than the first limit value, is exceeded, wherein the electronic switch is configured to reduce an edge steepness of a switching edge of the pulse-width modulation as the phase control factor decreases.

3. The power supply system of claim 2, wherein the power supply system is designed as a DC network.

4. The power supply system of claim 2, further comprising a diode connected to a terminal of the electronic switch to prevent an overvoltage at the electronic switch.

5. The power supply system of claim 2, wherein the electronic switch includes two terminals, and further comprising two diodes connected to the two terminals, respectively, to prevent an overvoltage at the electronic switch.

6. The power supply system of claim 2, further comprising a capacitor connected to a terminal of the electronic switch.

7. A method for operating an electronic switch, said method comprising: controlling at least intermittently by pulse-width modulation a semiconductor switch configured to carry and disconnect a current in both directions; determining a phase control factor of the pulse-width modulation as a function of measurement values of the current sensor such that the electronic switch remains in the ON state in fault-free operation; using two limit values for protection such the electronic switch is operated by pulse-width modulation when a first limit value is exceeded, and the electronic switch is switched off when a second one of the two limit values, which is greater than the first limit value, is exceeded; and rendering an edge steepness of a pulse of the pulse-width modulation with a first phase control factor that is smaller than a second phase control factor such that the edge steepness of the pulse with the first phase control factor is smaller than the edge steepness of the pulse with the second phase control factor.

8. The method of claim 7, wherein during a change between a conductive state and a nonconductive state the semiconductor switch of the electronic switch is controlled for a length of time by pulse-width modulation, and further comprising continuously increasing the phase control factor during switch-on from 0% to 100%, and continuously reducing the phase control factor during switch-off from 100% to 0%.

Description

BRIEF DESCRIPTION OF THE DRAWING

(1) The invention is described and explained in greater detail below on the basis of the exemplary embodiments illustrated in the figures, in which:

(2) FIG. 1 shows an electronic switch,

(3) FIG. 2 shows a power supply system, and

(4) FIG. 3 to FIG. 6 show time progressions of various variables.

DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS

(5) FIG. 1 shows an electronic switch 1. This has a semiconductor switch 2 which with its two semiconductors can carry and disconnect a current in both directions. The semiconductor switch 2 with its two semiconductors is controlled by a control circuit 3. This control circuit 3 enables the semiconductor switch 2, and thus the semiconductors arranged therein, to be operated in a switched-on state and by pulse-width modulation. The switched-on state is also known as the conductive state, closed state or ON state. The switched-off state is also known as the nonconductive state, open state or OFF state. In pulse-width-modulated operation the semiconductor switch 2 is pulsed with the pulse frequency. The time ratio of switched-on state to switched-off state gives the output voltage at the output of the electronic switch 1 on average over time. The ratio of length of time of the switched-on state to period duration (which corresponds to the inverse value of the pulse frequency) is the phase control factor a. The determination or calculation of the phase control factor a can take place by the regulation/control 8 of the electronic switch 1 as a function of measurement values of a current transformer 4. This can, as illustrated, be arranged in the electronic switch 1 or can be located elsewhere in the power supply system 10. It is also possible, during operation of the electronic switch 1, to provide the pulse-width modulation regardless of measurement values of a current sensor 4. Corresponding regulation would then be without a sensor.

(6) With pulse-width modulation, currents or powers through the electronic switch 1 can then be reduced. In addition, it is also possible, by adjusting the edge steepness in the pulses of the pulse-width modulation by means of electrical losses, to have a stabilizing and current-reducing effect on the power supply system 10.

(7) FIG. 2 shows a power supply system 10, in which by means of the electronic switch 1 a first part 21 of the power supply system 10 is connected to a second part 22 of the power supply system 10. The first part 21 in this case has power sources 11 which supply the power supply system 10 with electrical power. The second part 22 has an electrical consumer load 12. With the aid of the electrical switch 1 this can be isolated from the power supply. In addition, both parts 21, 22 can, as subnetworks, each have further power sources 11 and electrical consumer loads 12. To improve the switching behavior, a capacitor 7 is arranged at the source-side terminal 5 of the electronic switch 1. This reduces possible overvoltages during switching actions at the electronic switch 1. Furthermore, the capacitor 7 supports the input voltage at the electronic switch 1, if said power supply system 10 is embodied as a DC network, and thus has a positive effect on the stability of the power supply network 10. To protect against further overvoltages at the electronic switch 1 or at the electrical consumer load 12, a diode 6 is arranged at the load-side terminal 5 of the electronic switch 1. Use of this only makes sense in a DC network and here it protects the components, in particular inductive loads as electrical consumer loads 12, against an overvoltage.

(8) To measure currents that are to be regulated by the electronic switch 1, the current sensor 4 can moreover, additionally or alternatively to a current sensor 4 in the electronic switch 1, also be arranged elsewhere in the power supply system 10 outside the electronic switch 1. In this case the measured current at least should flow at least in part through the electronic switch 1 which accepts the measurement values from the corresponding transformer.

(9) The network voltage U.sub.Network is applied to the source-side terminal 5 of the electronic switch 1, whereas the output voltage U.sub.1 is applied to the load-side terminal 5 of the electronic switch 1. The time progression during operation with pulse-width modulation is described and explained in greater detail in the following figures.

(10) FIG. 3 shows by way of example a time progression of a current consumed by a consumer load 12 which is located for example in an arrangement according to FIG. 2. FIG. 4 shows the associated time progression of the phase control factor a of the electronic switch 1, which connects the electrical consumer load 12 to the power sources 11. Up until time t.sub.1 the switch is switched on, which can be recognized by the phase control factor of 100%. At this time t.sub.1 the current reaches its maximum permissible value and threatens to exceed this value. As of this time the electronic switch 1 is operated with pulse-width modulation. The regulation reduces the phase control factor to values below 100% and thus keeps the current at a constant value, for example at the maximum permissible value. At time t2 an overload is no longer present. The electronic switch 1 is again switched on (phase control factor is 100%) and the electrical consumer load 12 consumes the necessary current, which is below the permissible value.

(11) FIG. 5 shows a time progression of the voltage U.sub.1 at the load-side terminal of the semiconductor switch 2 compared to a reference potential in the case of a high phase control factor a. The period duration T of the switching actions is plotted. If the electronic switch is switched on, in other words conductive, the network voltage U.sub.Network is present at the load-side terminal compared to the reference potential. In the switched-off state 0V is present.

(12) Since the time in the ON state is significantly greater than the time in the OFF state, the phase control factor is significantly above 50%. With these high phase control factors the losses should be kept as low as possible. Hence the switching edges are illustrated as virtually perpendicular. This corresponds to a high edge steepness, in particular an infinite edge steepness. However, FIG. 6 shows a comparable time progression with a relatively low phase control factor a of significantly below 50%. Here the losses of the semiconductor switch 2 can definitely have a damping and current-reducing effect on the power supply system 10, in particular on the electrical consumer load 12. Hence it has proved to be advantageous to reduce the steepness of the switching edges with a decreasing phase control factor a. The edge steepness is therefore also less with a low phase control factor a. Thus for example with values of the phase control factor of above 50% the edge steepness can assume the maximum value achievable by the control circuit, whereas with phase control factors a below 50% it is reduced continuously or in stages. Any number of stages can be selected here. This reduction can refer to the failing edge, as illustrated in FIG. 6, or to the rising edge. Furthermore, both switching edges, i.e. the falling and the rising edge, can be provided with a reduced edge steepness. Also shown, as a dashed line, is the time progression of the voltage at the load-side terminal of the electronic switch compared to the reference potential, if no reduction of the edge steepness is effected.

(13) In summary, the invention relates to an electronic switch having a semiconductor switch comprising a control circuit. To improve the electronic switch it is proposed that the control circuit be designed to operate the semiconductor switch by pulse-width modulation. The invention further relates to a power supply system, having an electronic switch of this type, wherein the electronic switch connects a first part of the power supply system to a second part of the power supply system in a manner enabling isolation. The invention further relates to a method for operating an electronic switch of this type or a power supply system of this type, wherein the semiconductor switch of the electronic switch is controlled at least intermittently by pulse-width modulation.