Threaded joint for steel pipes

Abstract

The galling resistance of a threaded joint for steel pipes which has a pin with triangular male threads and a box with triangular female threads which threadingly engage with the male threads and an unthreaded sleeve positioned at the end of the box is improved. The unthreaded sleeve is shortened or removed so that the length of the unthreaded sleeve in the axial direction of the box becomes at most ½ (including 0). The shape of the box may be modified by providing a swoosh portion at the end of the box and/or by making the bevel angle at the end of the female threads ±15 degrees of the flank angle of the female threads.

Claims

1. A threaded joint for steel pipes which is constituted by a pin and a box which interfit, the pin having male threads with a triangular thread shape, and the box having female threads with a triangular shape which mesh with the male threads, an unthreaded sleeve at each end of the box, wherein the box has a wall thickness and the wall thickness is smallest at a female thread section closest to an end of the box, and the box has a swoosh portion which starts from an end surface of the box and extends in a direction opposite an end surface of the box along an axis of the box for at least two threads from the female thread closest to the end surface of the box, the swoosh portion having an outer surface with a radius which is smaller than a radius of the outer surface of the box other than the swoosh portion by at least ⅓ and at most ½ of a difference between the radius of the outer surface of the box other than the swoosh portion and an inner radius of an inner surface at the end surface of the box.

2. A threaded joint for steel pipes as set forth in claim 1 wherein the swoosh portion is constituted by one or more of a cylindrical surface, a tapered surface, or a surface of rotation formed by rotating a curve.

3. A threaded joint for steel pipes as set forth in claim 1 wherein the swoosh portion extends in the axial direction of the box rearwards from the female thread closest to the end surface of the box by not more than 10 threads.

4. A threaded joint for steel pipes as set forth in claim 1 wherein a bevel angle of a sloping surface, which connects the unthreaded sleeve or the end surface of the box to an endmost thread disposed closest to the end surface of the box is at most +15 degrees of the flank angle of the triangular threads constituting the female threads.

5. A threaded joint for steel pipes as set forth in claim 1 wherein a bevel angle of an end thread is 30 ±15 degrees.

Description

BRIEF EXPLANATION OF THE DRAWINGS

(1) FIG. 1 is a cross-sectional view of a portion of the end of a box of a threaded joint for steel pipes according to the present invention.

(2) FIG. 2 shows cross-sectional views of portions of the ends of various embodiments of a box of a threaded joint for steel pipes according to the present invention.

(3) FIG. 3 is a cross-sectional view of a portion of the end of a box which is analyzed in an example.

(4) FIG. 4 is a cross-sectional view showing the longitudinal cross-sectional shape of a coupling-type API round threaded joint.

EMBODIMENTS OF THE INVENTION

(5) Below, embodiments of the present invention will be explained while referring to the accompanying drawings.

(6) FIG. 1 is a cross-sectional view of a portion of the end of a box 10 of a threaded joint for steel pipes according to the present invention. The present invention can be applied not only to a coupling-type threaded joint but also to an integral-type threaded joint for steel pipes. Accordingly, a box having female threads can be formed at both ends of a coupling as shown in FIG. 4, or it can be formed on one end of a steel pipe. Below, the present invention will be explained primarily using a coupling-type threaded joint, namely, an embodiment in which a box is formed on a coupling as an example.

(7) A threaded joint for steel pipes is constituted by a pin and a box which can fit each other. In the case of a coupling-type threaded joint for steel pipes, a pin is foamed on both ends of a steel pipe. Since the present invention is directed to a threaded joint which satisfies the standards for a round threaded joint prescribed by the API (except for the modifications described below), the pin has male threads with a triangular thread shape formed on the outer surface of the ends of a steel pipe.

(8) As shown in FIG. 1, the box 10 has an unthreaded sleeve 11 provided at the opening end of the box (the portion with an opening for insertion of a pin) and female threads 12 which are provided on the inner portion of the box next to the unthreaded sleeve 11 and which threadingly engage with male threads of an unillustrated pin. In the case of a coupling-type threaded joint, as shown in FIG. 4, a box is formed on both sides of a short tube (a coupling). Accordingly, the coupling has an unthreaded sleeve 11 at both ends thereof and having female threads 12 disposed closer to the lengthwise center of the coupling than the unthreaded sleeves 11.

(9) The dashed line in FIG. 1 indicates the shape of the vicinity 13 of the opening end of the box 10 of an API round threaded joint. Namely, a box of an API round threaded joint has an unthreaded sleeve having a length L2 in the axial direction of the box. L2 is the standard value of the length in the axial direction of the unthreaded sleeve of an API round threaded joint.

(10) The inner diameter of the unthreaded sleeve 11 of the box 10 is larger than the outer diameter of the body of a steel pipe which is connected by the threaded joint. The inner diameter of the unthreaded sleeve is prescribed by API standards. The female threads and the unthreaded sleeve of the box are usually connected by a sloping surface (a tapered surface). The angle θ of the sloping surface is referred is to as the bevel angle. A sloping surface conforming with API standards is shown by the dashed line in FIG. 1.

(11) According to the present invention, the length L1 in the axial direction of the box 10 of the unthreaded sleeve 11 which is disposed at the opening end of the box 10 is at most ½ of the standard value L2 of the length in the axial direction of the unthreaded sleeve of an API round threaded joint, and it may be 0. Namely, the length L1 satisfies the relationship 0≦L1≦(½)L2.

(12) Thus, the unthreaded sleeve 11 may be completely omitted, and the absence of an unthreaded sleeve is preferable from the standpoint of obtaining the maximum effect of decreasing the contact pressure applied to the threads. However, when it is difficult to completely remove the unthreaded sleeve due to manufacturing convenience or the like, the unthreaded sleeve 11 may be retained so long as its length is at most ½ the standard value L2 specified by API.

(13) In the present invention, an API round threaded joint means a round threaded joint selected from round threaded joints specified by API specification 5CT or API standard 5B and more specifically selected from a casing short-threaded joint (abbreviated below as STC), a casing long-threaded joint (abbreviated below as LTC), a non-upset tubing threaded joint (abbreviated below as NUE), an external-upset tubing threaded joint (abbreviated below as EUE), and in integral-tubing threaded joint (abbreviated below as IJC). Of these, an IJC is an integral-type round threaded joint, so it does not have a coupling. The remainder are coupling-type joints.

(14) The standard value L2 of the length in the axial direction of the unthreaded sleeve in an API round threaded joint is listed below for each type of threaded joint:

(15) (STC)

(16) L2=0.5 inches when the nominal outer diameter of the body of an oil country tubular good (abbreviated as the pipe OD) is 4½ to 7 inches, L2=0.433 inches when the pipe OD is 7⅝ to 13⅜ inches, and L2=0.366 inches when the pipe OD is 16 to 20 inches.

(17) (LTC)

(18) L2=0.5 inches when the pipe OD is 4½ to 7 inches, L2=0.433 inches when the pipe OD is 7⅝ to 9⅝ inches, and L2=0.366 inches when the pipe OD is 20 inches.

(19) (NUE)

(20) L2= 5/16 inches when the pipe OD is 1.05 to 3½ inches, and L2=⅜ inches when the pipe OD is 4 to 4½ inches.

(21) (EUE)

(22) L2= 5/16 inches when the pipe OD is 1.05 to 1.9 inches, and L2=⅜ inches when the pipe OD is 2⅜ to 4½ inches.

(23) (IJC)

(24) L2= 5/32 inches when the pipe OD is 1.315 inches, and L2= 5/16 inches when the pipe OD is 1.66 to 2.063 inches.

(25) The overall dimensions and shape of the box 10 other than the length L1 in the axial direction of the unthreaded sleeve 11 satisfy the standard values for an API round threaded joint. However, as stated below, it is possible to add improvements at the end of the box (namely, variations from API standards) by provision of a swoosh portion or by varying the bevel angle. The thread shape and thread pitch of each of the pin and the box are the same as prescribed by API standards with no need of modifications.

(26) In addition to the length L2 in the axial direction of the unthreaded sleeve, the dimensions specified by API standards for the end of the box include the outer diameter W (two times the radius r2 in FIG. 1) of the box (of the coupling in the case of a coupling-type joint), the inner diameter Q of the unthreaded sleeve (two times radius r3 in FIG. 1), and the bevel angle θ at the end of the female threads.

(27) Of these standard values, the bevel angle θ at the end of the female threads is 65 degrees for each of a STC, LTC, NUE, EUE, and IJC. Tables 1-4 give specific values for the outer diameter W of the coupling and the inner diameter Q of the unthreaded sleeve for each type of joint. (W−Q)/2 of course corresponds to the wall thickness t2 of the unthreaded sleeve.

(28) All of the above-mentioned API standard values are nominal values, and the tolerances thereof are the tolerances specified by API specification 5CT or API standard 5B.

(29) TABLE-US-00001 TABLE 1 Standard values for each portion of unthreaded sleeve of coupling of STC and LTC ID of Wall thickness Nominal OD of unthreaded of unthreaded OD of coupling sleeve sleeve OCTG body W Q t2 4½″  5.000″ 4 19/32″ 0.203″ 5″  5.563″ 5 3/32″ 0.235″ 5½″  6.050″ 5 19/32″ 0.228″ 6⅝″  7.390″ 6 23/32″ 0.336″ 7″  7.656″ 7 3/32″ 0.281″ 7⅝″  8.500″ 7 23/32″ 0.391″ 8⅝″  9.625″ 8 23/32″ 0.453″ 9⅝″ 10.625″ 9 23/32″ 0.453″ 10¾″ 11.750″ 10 27/32″ 0.453″ 11¾″ 12.750″ 11 27/32″ 0.453″ 13⅜″ 14.375″ 13 15/32″ 0.453″ 16″ 17.000″ 16 3/32″ 0.453″ 18⅝″ 20.000″ 18 23/32″ 0.641″ 20″ 21.000″ 20 3/32″ 0.453″

(30) TABLE-US-00002 TABLE 2 Standard values for each portion of unthreaded sleeve of coupling of NUE ID of Wall thickness Nominal OD of unthreaded of unthreaded OD of coupling sleeve sleeve OCTG body W Q t2 1.050″ 1.313″ 1.113″ 0.1″ 1.315″ 1.660″ 1.378″ 0.141″ 1.660″ 2.054″ 1.723″ 0.166″ 1.900″ 2.200″ 1.963″ 0.119″ 2⅜″ 2.875″ 2.438″ 0.219″ 2⅞″ 3.500″ 2.938″ 0.281″ 3½″ 4.250″ 3.563″ 0.344″ 4″ 4.750″ 4.063″ 0.344″ 4½″ 5.200″ 4.563″ 0.319″

(31) TABLE-US-00003 TABLE 3 Standard values for each portion of unthreaded sleeve of coupling of EUE ID of Wall thickness Nominal OD of unthreaded of unthreaded OD of coupling sleeve sleeve OCTG body W Q t2 1.050″ 1.660″ 1.378″ 0.141″ 1.315″ 1.900″ 1.531″ 0.185″ 1.660″ 2.200″ 1.875″ 0.163″ 1.900″ 2.500″ 2.156″ 0.172″ 2⅜″ 3.063″ 2.656″ 0.204″ 2⅞″ 3.668″ 3.156″ 0.256″ 3½″ 4.500″ 3.813″ 0.344″ 4″ 5.000″ 4.313″ 0.344″ 4½″ 5.563″ 4.813″ 0.375″

(32) TABLE-US-00004 TABLE 4 Standard values for each portion of unthreaded sleeve of IJC ID of Wall thickness Nominal OD of unthreaded of unthreaded OD of box sleeve sleeve OCTG body W Q t2 1.315″ 1.550″ 1.378″ 0.086″ 1.660″ 1.880″ 1.723″ 0.079″ 1.900″ 2.110″ 1.963″ 0.074″ 2.063″ 2.325″ 2.156″ 0.085″

(33) As shown in FIG. 1, in the end portion of the box 10 which is the portion having an axial length 17 from the end surface 15 of the box to a position 16 at least 2 threads (4 threads in the example shown in FIG. 1) from the end of the female threads closest to the end surface 15, the box 10 preferably has a portion 19 (a swoosh portion) where the outer peripheral surface is excised by a thickness of at least ⅓ and at most ½ of the wall thickness of the unthreaded sleeve 11 prescribed in API standards. Namely, in the swoosh portion 19, the box outer radius r1 is smaller than the outer radius r2 prior to formation of the swoosh portion (the radius of the “normal portion” 18 which is the portion of the box other than the swoosh portion 19) by at least ⅓ and at most ½ of the wall thickness t2 of the unthreaded sleeve 11 before formation of the swoosh portion 19 (which is the wall thickness in API standards).

(34) When the unthreaded sleeve partially remains, the value of the wall thickness t1 of the unthreaded portion 11 in the swoosh portion 19 and the value of t2 satisfy the following inequality:
(½)t2≦t1≦(⅔)t2.

(35) In other words, in the swoosh portion 19, the wall thickness t1 of the unthreaded sleeve 11 is at least ½ and at most ⅔ of the wall thickness t2 of the unthreaded sleeve 11 before formation of the swoosh portion 19. If the wall thickness t1 of the swoosh portion 19 is too large, the effect of decreasing the contact force between the threads decreases. On the other hand, if the wall thickness t1 is too small, the end surface 15 of the box 10 easily deforms in the field and ease of handling in the field becomes poor.

(36) The axial length 17 of the swoosh portion 19 needs to be sufficiently long that the swoosh portion 19 extends to the outer surface of the threads where it is desired to decrease the contact pressure. A high contact pressure develops for around two threads from the extreme end of the female threads 12, so the length 17 in the axial direction of the swoosh portion 19 is such that the swoosh portion 19 extends by at least two threads past the end of the female threads 12 closest to the end surface of the box 10. However, if the swoosh portion 19 is excessively long, the strength of the box 10 decreases, and at the time of makeup operations, problems develop such as it becoming difficult to carry out chucking of the box 10. Accordingly, the upper limit on the length 17 in the axial direction is preferably such that the swoosh portion 19 extends by at most approximately 10 threads past the end of the female threads 12 closest to the end surface of the box.

(37) The shape of the outer surface of the swoosh portion 19 may be selected, based on ease of working, from any of a cylindrical surface, a tapered surface, or a surface of revolution formed by rotating a simple geometric curve such as an arc of a circle, a parabola, a hyperbola, or the like. It is also possible for the outer surface to be a combination of two or more of these types (such as a combination of a cylindrical surface and a tapered surface, a cylindrical surface and a surface of revolution, or a tapered surface and a surface of revolution).

(38) The shape of the connecting portion 20 between the swoosh portion 19 and the normal portion 18 may be a tapered surface 20a as shown in the drawings, or it can also be a surface of revolution formed by rotating a simple geometric curve such as an arc of a circle having a large curvature.

(39) As stated above and as shown by the dashed line in FIG. 1, the standard value of the bevel angle θ, which is the angle of the sloping surface (the bevel) connecting the thread closest to the end surface 15 of the box 10 in the axial direction and the unthreaded sleeve 11 (or the end surface of the box 10 when there is no unthreaded sleeve) with respect to a plane perpendicular to the axis of the box 10 is 65 degrees for all API round threaded joints.

(40) In a preferred mode of the present invention, this bevel angle θ is within ∀15 degrees of the flank angle of the triangular threads (the angle with respect to a plane perpendicular to the box axis). The triangular threads of an API round threaded joint typically have a flank angle of 30 degrees. In this case, the bevel angle θ is most preferably in the range of 30∀5 degrees. However, as shown by the below-described examples, there is no substantial change in the effect of decreasing the contact pressure applied to the threads if the bevel angle considerably deviates from 30 degrees. Therefore, the bevel angle can be 30∀15 degrees (namely, it can be 15-45 degrees).

(41) FIGS. 2(a)-(h) are cross-sectional views showing portions of the ends of variations 10-1 to 10-8 of a box of a threaded joint for pipes according to the present invention. The dashed lines in the figures show the shape of a box prescribed by API standards.

(42) As stated above, in a threaded joint for steel pipes according to the present invention, in order to decrease the contact pressure on the threads of a pin and a box at the ends of the box which are the main cause of galling, it is effective to modify the shape of an API round threaded joint by (1) removing or shortening the unthreaded sleeve, (2) providing a swoosh portion 19, or (3) optimizing the bevel angle θ. Of these modifications, (1) removing or shortening the unthreaded sleeve 11 has the greatest effect so it is an essential modification, while the remaining modifications (2) and (3) can be employed independently as necessary. A greater effect of decreasing contact pressure can be obtained by employing one or both of modifications (2) and (3) in addition to (1).

(43) Explaining FIG. 2 in detail, FIG. 2(a) shows an example in which shortening of the unthreaded sleeve, provision of a swoosh portion, and variation of the bevel angle θ were carried out. FIG. 2(b) shows an example in which the unthreaded sleeve was removed and a swoosh portion was provided. FIG. 2(c) shows an example in which the unthreaded sleeve was shortened and a swoosh portion was provided. FIG. 2(d) shows an example in which only removal of the unthreaded sleeve was carried out. FIG. 2(e) shows an example in which only shortening of the unthreaded sleeve was carried out. FIG. 2(f) shows an example in which shortening of the unthreaded sleeve and modification of the bevel angle θ were carried out. FIG. 2(g) shows an example in which removal of the unthreaded sleeve and modification of the bevel angle θ were carried out. FIG. 2(h) shows an example in which shortening of the unthreaded sleeve and provision of a swoosh portion were carried out.

(44) A threaded joint for steel pipes according to the present invention can stably exhibit excellent galling resistance with a usual lubricant and surface treatment even in the field at an oil well where quality control and process control are inadequate and the joint undergoes rough handling.

EXAMPLES

(45) The following examples illustrate the present invention, but they are not intended to limit the invention.

(46) In order to demonstrate the effects of the present invention, the local contact pressure acting on the threads at the end of a box of a threaded joint for steel pipes was evaluated by numerical simulation using the finite element method.

(47) The test sample was a coupling-type API round threaded joint for a 9⅝ inch 47# N80 API oil country tubular good. The state in which this threaded joint was made up to the vanish point and the state in which the joint was tightened by two turns beyond the vanish point were simulated.

(48) Representative dimensions of the pipe body on which the pin was formed and the coupling body in which the box was fanned were as follows.

(49) [Pipe Body] Nominal outer diameter: 244.48 mm Nominal wall thickness: 11.99 mm Nominal yield strength: 80 ksi (552 MPa)

(50) [Coupling Body] Coupling outer diameter: 270.56 mm Length of coupling: 266.7 mm Length of unthreaded sleeve: 11 mm Wall thickness of unthreaded sleeve: 10 7 mm Thread pitch: 3.175 mm (8 threads per inch) Bevel angle of end thread of female threads: 65 degrees

(51) Numerical simulation by the finite element method was performed on the above-described standard API round threaded joint as well as on round threaded joints having shapes combining, in the manner shown in Table 5, the shape factors a-d of the end of the box (coupling) 21 shown in FIG. 3 (a: length of unthreaded sleeve, b: depth of swoosh portion, c: length 17 of swoosh portion, d: bevel angle θ), and the local contact pressure on the two threads at the end of the box was evaluated.

(52) As shown in FIG. 1, a in FIG. 3 corresponds to L1 in FIG. 1, b in FIG. 3 corresponds to (t2−t1) in FIG. 1, c in FIG. 3 corresponds to [17+(L2−L1)] in FIG. 1, and d in FIG. 3 corresponds to θ in FIG. 1. The outer surface of the swoosh portion was cylindrical, and the connecting surface between the swoosh portion and the normal portion of the box (the unswoosh portion) was a tapered surface having a taper angle of 45 degrees.

(53) In Table 5, the reason why the number of threads by which the swoosh portion extends past the end of the female threads varies even when the length c of the swoosh portion is the same value of 25 mm is because the bevel angle d varies, and the smaller the bevel angle d, the smaller is the length of the beveled portion in the axial direction of the box.

(54) Table 6 shows the results of numerical simulation. In Table 6, the first thread means the complete thread closest to the end of the box (coupling), and the second thread means the complete thread next to the first thread. The load flank is the thread flank where the threads of the pin and the box contact when the joint receives a tensile load. On the other hand, the stabbing flank is the thread flank where the threads of a pin and the box contact during stabbing of the pin or when the joint is subjected to a compressive load. In FIG. 3, the load flank of the first thread is indicated by e, the stabbing flank of the second thread is indicated by f, and the load flank of the second thread is indicated by g.

(55) TABLE-US-00005 TABLE 5 Bevel angle Sleeve Swoosh Swoosh of end of length depth length female threads No. a [mm] b [mm] c [mm] d [degrees] Comments 1 0 5  25*1 30 2 3 5  25*1 30 3 3 5  25*2 45 4 0 0 0 45 5 0 0 0 30 6 3 0 0 45 7 3 0 0 30 8 0 5  25*3 65 9 3 5  25*3 65 10 0 0 0 65 11 11 5  25*3 65 Outside present invention 12 8 0 0 65 Outside present invention 13 11 0 0 65 API round threaded joint *1Corresponds to length of approximately 4 threads from end of engagement of female threads *2Corresponds to length of approximately 3 threads from end of engagement of female threads *3Corresponds to length of approximately 2 threads from end of engagement of female threads

(56) TABLE-US-00006 TABLE 6 Prescribed makeup position Prescribed makeup position + 2 turns Load flank of Stab flank of Load flank of Load flank of Stab flank of Load flank of 1st thread 2nd thread 2nd thread 1st thread 2nd thread 2nd thread from end from end from end from end from end from end No. [MPa] [MPa] [MPa] [MPa] [MPa] [MPa] 1 269 183 221 427 64 286 2 362 256 267 502 117 340 3 321 303 306 318 106 419 4 392 449 392 410 350 563 5 461 333 316 564 270 455 6 465 565 471 530 492 726 7 569 397 357 657 361 518 8 506 556 294 667 521 397 9 610 658 358 801 639 522 10 638 768 410 869 791 644 11 807 857 546 1014 881 883 12 800 959 623 1031 978 1035 13 905 1024 672 1069 999 1123

(57) As shown in Table 6, a threaded joint according to the present invention had a lower local contact pressure than a standard API round thread or other s comparative examples. In addition, the effect of decreasing the thread contact pressure was increased by not only shortening or eliminating the unthreaded sleeves at the ends of the box but by providing a swoosh portion and/or varying the bevel angle. The greatest effect was obtained by both providing a swoosh portion and varying the bevel angle.