Method for controlling a motion of optical elements in lithography systems
09829808 · 2017-11-28
Assignee
Inventors
Cpc classification
G03F7/70833
PHYSICS
G03F7/7085
PHYSICS
G03F7/709
PHYSICS
International classification
Abstract
A method for controlling a vibrating optical element of a lithographic system the optical element having a predetermined number of degrees of freedom comprises: detecting a number of displacements of the optical element, each displacement corresponding to a degree of freedom, wherein the number of detected displacements is larger than the number of degrees of freedom; for each displacement according to a degree of freedom, generating a sensor signal corresponding to a movement in a degree of freedom; wherein the optical element moves as a function of a rigid body transformation matrix, the optical element movement including a first type of movement and a second type of movement; and modifying the sensor signals as a function of a modified transformation matrix, wherein the modified transformation matrix at least partially reduces at least one eigen mode or resonance of one of the first type of movements or the second type of movements.
Claims
1. A method, comprising: detecting a number of displacements of an optical element of a lithographic system, the number of detected displacements being greater than a number of degrees of freedom of the optical element; for each displacement according to a degree of freedom, generating a sensor signal corresponding to a movement in a degree of freedom, a motion of the optical element being representable as a rigid body transformation matrix, and the optical element movements comprising first and second types of movement; and modifying the sensor signals in dependence on a modified transformation matrix, the modified transformation matrix at least partially reducing at least one eigen mode or resonance of a movement selected from the group consisting of the first type of movement and the second type of movement, wherein the method further comprises modifying the rigid body transformation matrix in dependence on a pseudo inverse of the rigid body transformation matrix to obtain the modified transformation matrix.
2. The method of claim 1, wherein a number of sensor elements are disposed at the optical element, the number of the sensor elements is greater than the number of degrees of freedom, and the sensor elements are configured to detect at least one displacement of the optical element.
3. The method of claim 2, wherein at least one sensor element is disposed at a position close to a nodal line of an eigen mode of a movement selected from the group consisting of the first type of movement and the second type of movement.
4. The method of claim 2, wherein at least two sensor elements are disposed symmetrically with respect to a symmetry axis of the optical element.
5. The method of claim 2, wherein the sensor elements are configured to detect a linear movement or a rotational movement.
6. The method of claim 1, wherein modifying the sensor signals comprises adding a null space contribution to the sensor signals, the null space contribution including a kernel of a pseudo inverse of the rigid body transformation matrix.
7. The method of claim 6, further comprising adding a gain to the null space contribution to suppress at least one eigen mode of a movement selected from the group consisting of the first type of movement and the second type of movement.
8. The method of claim 6, wherein the null space contribution does not contain rigid body information.
9. The method of claim 1, wherein modifying the sensor signals comprises: multiplying the sensor signals with a transposed null space vector; and adding the modified sensor signals to global coordinates stemming from the transformation matrix.
10. The method of claim 9, further comprising adding a gain to the null space contribution to suppress at least one eigen mode of a movement selected from the group consisting of the first type of movement and the second type of movement.
11. The method of claim 9, wherein the null space contribution does not contain rigid body information.
12. The method of claim 1, further comprising generating control signals for actuator devices configured to compensate predetermined movements of the optical element.
13. The method of claim 1, wherein the optical element comprises a mirror of a microlithography projection system.
14. The method of claim 1, wherein the first type of movements are translational movements, and the second type of movements are rotational movements.
15. The method of claim 1, wherein the first type of movement is a bending mode, and the second type of movement is a torsional mode.
16. The method of claim 15, wherein a contribution of the bending mode in a control path is reduced.
17. The method of claim 1, wherein the first type of movement is a torsional mode, and the second type of movement is a bending mode.
18. The method of claim 1, wherein a contribution of the torsional mode in a control path is reduced.
19. A projection system, comprising: a plurality of mirror systems, wherein for each mirror system: the mirror system comprises: a mirror; a plurality of sensor elements coupled to the mirror; a plurality of actuator elements coupled to the mirror; and a control device; and the control device is configured so that during use of the mirror system: a number of displacements of the mirror are detected, the number of detected displacements being greater than a number of degrees of freedom of the mirror; for each displacement according to a degree of freedom, a sensor signal is generated which corresponds to a movement in a degree of freedom, a motion of the mirror being representable as a rigid body transformation matrix, and the mirror movements comprising first and second types of movement; the sensor signals are modified in dependence on a modified transformation matrix, the modified transformation matrix at least partially reducing at least one eigen mode or resonance of a movement selected from the group consisting of the first type of movement and the second type of movement; and the control device is configured so that during use of the mirror system the rigid body transformation matrix is modified in dependence on a pseudo inverse of the rigid body transformation matrix to obtain the modified transformation matrix; and the projection system is a microlithography projection system configured to operate at a wavelength less than 193 nm.
20. The projection system of claim 19, wherein the projection system is configured so that, during use of the projection system, control loops render unobservable at least one bending mode or torsional mode of the mirrors.
21. The projection system of claim 19, wherein the control device is configured so that during use of the projection system modifying the sensor signals comprises: multiplying the sensor signals with a transposed null space vector; and adding the modified sensor signals to global coordinates stemming from the transformation matrix.
22. A method, comprising: detecting a number of displacements of an optical element of a lithographic system, the number of detected displacements being greater than a number of degrees of freedom of the optical element; for each displacement according to a degree of freedom, generating a sensor signal corresponding to a movement in a degree of freedom, a motion of the optical element being representable as a rigid body transformation matrix, and the optical element movements comprising first and second types of movement; and modifying the sensor signals in dependence on a modified transformation matrix, the modified transformation matrix at least partially reducing at least one eigen mode or resonance of a movement selected from the group consisting of the first type of movement and the second type of movement, wherein the method further comprises modifying the sensor signals comprises adding a null space contribution to the sensor signals, the null space contribution including a kernel of a pseudo inverse of the rigid body transformation matrix.
23. A projection system, comprising: a plurality of mirror systems, wherein for each mirror system: the mirror system comprises: a mirror; a plurality of sensor elements coupled to the mirror; a plurality of actuator elements coupled to the mirror; and a control device; and the control device is configured so that during use of the mirror system: a number of displacements of the mirror are detected, the number of detected displacements being greater than a number of degrees of freedom of the mirror; for each displacement according to a degree of freedom, a sensor signal is generated which corresponds to a movement in a degree of freedom, a motion of the mirror being representable as a rigid body transformation matrix, and the mirror movements comprising first and second types of movement; the sensor signals are modified in dependence on a modified transformation matrix, the modified transformation matrix at least partially reducing at least one eigen mode or resonance of a movement selected from the group consisting of the first type of movement and the second type of movement; and the control device is configured so that during use of the system modifying the sensor signals comprises adding a null space contribution to the sensor signals, the null space contribution including a kernel of a pseudo inverse of the rigid body transformation matrix; and the projection system is a microlithography projection system configured to operate at a wavelength less than 193 nm.
Description
(1) In the following, embodiments of methods and devices relating to the control of rigid body movements are described with reference to the enclosed drawings.
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14) Like or functionally like elements have been assigned the same reference number if not otherwise indicated.
(15)
(16)
(17) Similarly,
(18) The flexible mode as shown in
(19) Curve C1 corresponds to a magnitude response. C2 is the phase shift. Although, not shown in
(20) When a controller device is activated, the control bandwidth for compensating a movement or controlling the movement of the mirror 2 is limited in particular by the torsional mode TM. This is shown in
(21) In order to compensate for the torsional mode TM the symmetry of the mirror is exploited in addition to an over-sensing strategy. One can render one mode unobservable by placing sensors in the nodal lines for that mode. This holds, for example for the bending mode illustrated in
(22)
(23) Conventionally, only 6 sensors are utilized, as for example indicated in
(24) The control loop can be depicted schematically as for example given in
(25) Using the sensor signals and assuming rigid body behaviour of the mirror, the motion of a point of the mirror can be reconstructed. To do this the sensors at the plant 2 can be parameterized by the transformation matrix Ty, which relates the global coordinates of the point under consideration to local sensor measurements. The inverse of Ty enables the reconstruction of this point. With reference to the actuators a relation between local forces and global forces and moments acting on a specific point are parameterized by Tu. The inverse of Tu can be used to compute local actuator forces required for generating the global forces and moments. This is illustrated in
(26)
(27)
(28) Referring again to
(29) Hence, the following vector stands for the local degrees of freedom as detected by the seven sensors 6-9, 18-20:
(30)
where S.sub.Zi are vertical displacements in z-direction, and S.sub.hj are in-plane displacements (i=1, 2, 3, 4 and j=1, 2, 3).
(31) With respect to the center of gravity, displacements (x, y, z) and rotations (R.sub.x, R.sub.y, R.sub.z) are represented as:
(32)
(33) Generally, the response of a system, such as a mirror arrangement, can be depicted diagrammatically as illustrated in
Y.sub.local=G.sub.local.Math.U.sub.local (Eq. 3)
(34) Alternatively, in the center of gravity representation the system response reads
Y.sub.global=pinv(T.sub.y).Math.Y.sub.local (Eq. 4)
(35) The transformation between the representations according to eqs. 1 and 2, or 3 and 4, respectively, is obtained by use of the pseudo inverse of T.sub.y.
Y.sub.global=pinv(T.sub.y).Math.G.sub.local.Math.U.sub.local (Eq. 5)
(36) In, principle, there are infinitely many ways to reconstruct global displacements from local measurements. A starting point for this inverse the pseudo-inverse is taken.
pinv(T.sub.y).Math.T.sub.y=I.sub.[6×6] (Eq. 6)
(37) For convenience, one may chose one unique pseudo-inverse. As a result one obtains the relation between the local and global representations
(38)
(39) The matrix T.sub.y in equations 4 and 7 is extracted from the rigid body movements and geometrical considerations. Turning again to
S.sub.z.sub.
where sin Φ≈Φ. Doing similar calculations for the remaining sensor signals, the transformation matrix T.sub.y has the following entries in arbitrary (length) units:
(40) TABLE-US-00001 TABLE 1 Ux Uy Uz Rx Ry Rz S.sub.z1 0 0 1 −0.82 −0.54 0 S.sub.z2 0 0 1 −0.82 0.54 0 S.sub.z3 0 0 1 0.27 0.55 0 S.sub.z4 0 0 1 0.27 −0.55 0 S.sub.h1 0.83 0.55 0 −1.97 2.96 0.99 S.sub.h2 0.83 −0.55 0 1.97 2.96 0.99 S.sub.h3 −1 0 0 0 −3.91 0.27
(41) Due to the symmetric positions of the sensors with respect to the symmetry axis 14 and a rotation about the axis 14 corresponding to the y axis (column ry) leads to S.sub.Z1=−S.sub.Z2 and S.sub.Z3=−S.sub.Z4. Similarly a rotation about the x axis (column rx) results in S.sub.Z1=S.sub.Z2 and S.sub.Z3=S.sub.Z4
(42) The entries for a respective pseudo inverse of T.sub.y pinv (T.sub.y) can be determined and reads
(43) TABLE-US-00002 TABLE 2 S.sub.z1 S.sub.z2 S.sub.z3 S.sub.z4 S.sub.h1 S.sub.h2 S.sub.h3 Ux 1.76 −1.76 −1.77 1.77 0.11 0.11 −0.81 Uy −1.62 −1.62 1.62 1.62 0.90 −0.90 0 Uz 0.12 0.12 0.38 0.38 0 0 0 Rx −0.46 −0.46 0.46 0.46 0 0 0 Ry −0.46 0.46 0.46 −0.46 0 0 0 Rz −0.11 0.11 0.11 −0.11 0.41 0.41 0.68
(44) The null space or kernel of the pseudo inverse according to
[0].sub.[6x1]=pinv(T.sub.y).Math.Null(pinv(T.sub.y)) (Eq. 9)
does not contain rigid body information but refers to flexible modes of the rigid body/mirror. The null space dynamics fulfills:
P.sub.nullspace=[Null(pinv(T.sub.y))].sup.T.Math.Plant.Math.inv(T.sub.u) (Eq. 10)
(45) The symbol .Math. stands for a matrix multiplication, and equation 10 describes the null space dynamics. The number of null space vectors available corresponds to the number of sensors in addition to the required number of sensors for reconstructing the motion of a point on or at the rigid body. In the present example seven instead of six sensors which are required are used, i.e. an over sensing of one sensor is employed. As a result one null space vector can be determined. The entries of the null space vector Null (pinv (Ty))=ns can be written as:
(46) TABLE-US-00003 TABLE 3 S.sub.z1 0.5011 S.sub.z2 −0.5011 S.sub.z3 0.4989 S.sub.z4 −0.4989 S.sub.h1 0 S.sub.h2 0 S.sub.h3 0
(47) The null space does not comprise rigid body dynamics. Thus, a manipulation of the sensor signals by use of null space contributions does not alter the rigid body control. However, in the control loop undesired torsional contributions can be reduced or compensated for. When the controlled system, i.e. the mirror system is combined with the null space, no additional (translational) rigid body modes are introduced. Rather, flexible modes are removed from the control loop. Adding null space dynamics and implementing a respective transformation in the control device 11 does not affect the actual sensing and controlling.
(48) The lower branch of
(49) Each additional sensor with respect to a basic six-sensor control system allows for the manipulation or reduction of one flexible mode. In the present example, the 1700 Hz flexible mode shall be removed.
(50) The next equation describes the transformation from global forces/moments to local forces. In the actual system, the controller acts in the global coordinate system while the actuators produce local forces. Therefore, Tu is a static transformation which transforms the global controller forces and moments to local actuator forces.
(51)
(52) F.sub.i refers to the forces exercised by 6 actuators which are controlled by the controller 11, F.sub.x, F.sub.y, F.sub.z relate to linear forces, and M.sub.x, M.sub.y, M.sub.z to moments of torque around the x, y, and z axis, respectively. T.sub.u describes the actor system (see
(53) Instead of adding null space dynamics to the control loop along the lines of
(54) As an example, the Ry loop is considered and adjusted by the (transposed) null space vector with a gain factor of 0.0283. Taking the Ry-row of table 2 (−0.46, 0.46, 0.46, −0.46, 0, 0, 0) leads to a T.sub.y′ having the entries:
(55) TABLE-US-00004 TABLE 4 S.sub.z1 S.sub.z2 S.sub.z3 S.sub.z4 S.sub.h1 S.sub.h2 S.sub.h3 Ux 1.76 −1.76 −1.77 1.77 0.11 0.11 −0.81 Uy −1.62 −1.62 1.62 1.62 0.90 −0.90 0 Uz 0.12 0.12 0.38 0.38 0 0 0 Rx −0.46 −0.46 0.46 0.46 0 0 0 Ry −0.013 0.013 0.013 −0.013 0 0 0 Rz −0.11 0.11 0.11 −0.11 0.41 0.41 0.68
(56)
(57) As a result of manipulating the translational matrix or adding the null space contribution curve C10 referring to the decoupled plant or physical system 2 one arrives at curve C7. The combined frequency response with the null space contribution is shown in
(58) Turning now to
(59) Summing up the above explicated method one arrives at method steps as illustrated in
(60) Next, sensor elements are placed on or at the mirror to be controlled (P2). Referring to
(61) The sensor elements produce sensor signals or sensor data as explained above (P3). The number of sensor elements exceeds the number of degrees of freedom in which the mirror is able to move/vibrate. Hence, an over sensing is established.
(62) When analyzing the sensor data the respective transformation matrix T.sub.y is processed as to have a reduced contribution from at least one eigen mode (P4). E.g. without placing sensors in the nodes of a bending mode and processing the transformation matrix with a null space contribution, the torsional mode at 1700 Hz in the above depicted examples would deteriorate the control bandwidth.
(63) Finally, using the modified sensor signals, sensor data, and/or transformation matrix or matrices a frequency response function of the mirror system is obtained which allows for a better control of the mirror body. Thereby, undesired movements of the mirror, i.e. a rigid body can be compensated for. The controller device controls the actuators as a function of the modified sensor signals, sensor data, and/or transformation matrix or matrices (P5).
(64) Turning to
(65) Although, the invention is explained with reference to specific examples it can be modified and extended. Although examples shown with one additional sensor element with respect to the minimum number of sensor elements for the considered degrees of freedom, one may also add more sensor elements. The more sensor elements are used and placed in a symmetric fashion with respect to symmetry axes the more flexible modes can be reduced. Although mirrors are used as exemplary rigid bodies, the methods and systems for controlling motions of optical elements can be employed to lenses or other rigid-body like devices as well. There are various methods available for obtaining pseudo inverse matrices. The proposed methods and systems lead to a robust means for controlling optical elements in particularly in lithography systems.
USED REFERENCE SIGNS
(66) 1 mirror arrangement 2 mirror 3, 4, 5 mounting point 6, 7, 8, 9 vertical sensor 10 mirror arrangement 11 controller device 12 mirror window 14 axis of symmetry 15, 16, 17 actuator device 18, 19, 20 horizontal sensor 21 center of gravity 100 mirror arrangement CT1-CT3 control signal S0 amplitude SZ1-SZ4 sensor signal 1P-4 amplitude 1M-4M amplitude LAF local actuator force SZ sensor signals GFM global forces and moments GC global coordinates GM gain matrix L1, L2 center of gravity coordinate pinv pseudo inverse matrix ns null space contribution Δ gain