Ti—Mo alloy and method for producing the same
09827605 · 2017-11-28
Assignee
Inventors
Cpc classification
B21C37/045
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A task of the present invention is to provide a Ti—Mo alloy material which can be improved in the yield stress at room temperature by the precipitation of an aged omega phase in the Ti—Mo alloy while maintaining large ductility at room temperature, and a method for producing the same. Provided is a Ti—Mo alloy collectively having an Mo content of 10 to 20 mass %, wherein the Ti—Mo alloy has a winding belt-like or swirly segregation portion having a width of 10 to 20 μm in the plane of a backscattered electron image (BEI) or an energy dispersive X-ray spectroscopy (EDS) image of the Ti—Mo alloy, as examined under a scanning electron microscope, in which Mo content is larger than the collective Mo content of the Ti—Mo alloy. When generally observing the entire plane examined, a segregation structure in a swirly form can be observed. Further, provided is the Ti—Mo alloy which has been subjected to aging treatment so that an aged omega phase is precipitated along the segregation portion. When generally observing the entire plane examined, an aged omega phase structure in a swirly form can be observed.
Claims
1. A method for producing a Ti—Mo alloy comprising the steps of: (A) subjecting an ingot prepared by cold crucible levitation melting, consumable electrode-type arc melting, electron beam melting or plasma arc melting, to mechanical processing in a state in which the ingot is circumferentially restrained at a temperature in a range of 600 to 1100° C. so that a cross-sectional area of a rod or wire obtained after the mechanical processing is 10% or less of an initial ingot cross-sectional area, wherein the ingot consists of Ti, Mo and inevitable impurities, and optionally at least one element for stabilizing a beta phase selected from the group consisting of Ta, Nb, W, V, Cr, Ni, Mn, Co and Fe, wherein the Mo content is 10 to 20 mass %, and a collective Mo equivalent content is 10 to 20 mass %, wherein the Mo equivalent=Mo content+Ta content/5+Nb content/3.5+W content/2.5+V content/1.5+Cr content×1.25+Ni content×1.25+Mn content×1.7+Co content×1.7+Fe content×2.5, all contents being in mass %; (B) subjecting the material obtained after the mechanical processing of step (A) to a solution heat treatment at a temperature in a range of from a beta transition temperature to 1100° C. so that a beta phase is solely present in the material; (C) cooling the material after the solution heat treatment of step (B) at a rate of 20° C./min or more so that no alpha phase is precipitated; and (D) subjecting the material after the cooling step of step (C) to an aging treatment at a temperature of 150 to 500° C. for a time of from one minute to 100 hours, to precipitate an omega phase; wherein the Ti—Mo alloy so produced has a beta phase, an aged omega phase, and no alpha phase, and a swirly segregation portion having a width of 10 to 20 μm, and the aged omega phase is precipitated along the segregation portion in a plane of a backscattered electron image (BEI) or an energy dispersive X-ray spectroscopy (EDS) image of the Ti—Mo alloy, as examined under a scanning microscope when measured in a plane perpendicular to a rolling direction, in which the Mo content is larger than the collective Mo content of the Ti—Mo alloy.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) [
(2) In the BEI, the black area in the upper half and the gray area in the lower half have grains different from each other, and the boundary between them corresponds to the grain boundary. The difference between the black and the gray is caused by a difference between the orientations of the grains.
(3) [
(4) [
(5) In the BEI, the black, gray, and white areas have grains different from one another. The state in which the size of the grains is reduced by the rolling and heat treatment, as compared to that in the ingot, is observed.
(6) [
(7) [
(8) [
(9) In the mapping for forming an EDS image, the presence of Mo (or another element) is indicated as a point having a certain size, and the number of points in a region is increased according to the increase of the amount of Mo contained in the region, and, as a result, the distribution of the Mo element is represented by the shade of color. Therefore, even when the Mo distribution is completely uniform, it is likely that fine points of shade are shown in the EDS mapping. In
(10) [
(11) In the “SOLUTION TREATED MATERIAL (ST material)” which is the material obtained after the solution treatment and water cooling, a quenched omega phase is precipitated, and the quenched omega phase precipitated has a size as small as several nm and hence has almost no effect on the macrohardness of the material, and the material exhibits a low Vickers macrohardness. On the other hand, the reason why the material obtained after the aging treatment has a high Vickers hardness resides in that a hard aged omega phase is precipitated in the material.
(12) [
(13) The solid line in the figures indicates a line joining points of equal hardness. In Example 1 (a), the values of Vickers microhardness in a wide range of from about 360 to about 400 are present. In Comparative Example 1 (b), only the values of hardness in a range of from about 370 to about 390 are present, which indicates that the distribution of the hardness is narrow, as compared to that in Example 1.
(14) [
(15) The Mo concentration is indicated by the gradation of the contrast in a belt-like form in the background of the BEI. The gradation of the contrast in the BEI is consistent with the gradation for Mo in the EDS image, and an area exhibiting a bright contrast which is nearly white indicates a large Mo amount, and an area exhibiting a dark contrast which is nearly black indicates a small Mo amount. (There are other contrast factors, such as a difference in the orientation of grains, but, in the invention, attention is focused mainly on the contrast caused by the large or small Mo amount.)
(16) The area having a bright contrast which is nearly white has a low Vickers hardness. For example, the points in the line 3 from top are disposed on the white contrast, and have a Vickers hardness as low as 359 to 371.
(17) On the other hand, the area having a dark contrast which is nearly black has a high Vickers hardness. For example, the points in the line 1 from top are disposed on the black contrast, and have a Vickers hardness as high as 393 to 403.
(18) [
(19) In each of Example 1 and Comparative Example 1, two specimens for tensile test are prepared and a tensile test at room temperature is conducted two times, and therefore two tensile curves are shown. In Comparative Example 1, there is no difference in the change before breakage between the two specimens, and hence the resultant tensile curves substantially overlap.
(20) [
(21) [
(22) [
DESCRIPTION OF EMBODIMENTS
(23) The invention has the above-mentioned characteristic feature, and, hereinbelow, an embodiment of the invention will be described.
(24) <Alloy Composition of the Ti—Mo Alloy>
(25) The collective average Mo content of the Ti—Mo alloy having an aged omega phase precipitated in a winding belt-like form or swirly form is preferably in the range of from 10 to 20 mass %, further preferably from 12 to 18 mass %.
(26) When the collective average Mo content of the Ti—Mo alloy is less than 10 mass %, as seen in the BEI and EDS image (see
(27) When the collective average Mo content of the Ti—Mo alloy is less than 10 mass %, the structure in the invention in which an Mo segregation portion in a winding belt-like form or swirly form having a width of 10 to 20 μm is present is not formed. Even when generally observing the entire plane examined, a segregation structure in a winding belt-like form or swirly form cannot be observed.
(28) It is considered that when the collective average Mo content of the Ti—Mo alloy is less than 10 mass %, a martensite phase is caused due to the cooling after the solution heat treatment, so that the structure in the invention cannot be formed (see NPL 4).
(29) Further, for more effectively achieving the precipitation of an aged omega phase along a plurality of segregation portions in a winding belt-like form or swirly form having a width of 10 to 20 μm, the collective average Mo content of the Ti—Mo alloy is preferably 12 mass % or more.
(30) On the other hand, according to NPL 5, when the Mo content of the Ti—Mo alloy is more than 20 mass %, the Ti—Mo alloy is lowered in processability. Further, in NPL 5, the results of the measurement of thermal expansion and hardness show that the amount of the aged omega phase precipitated in the Ti-20 mass % Mo alloy is markedly reduced, as compared to that in an alloy containing Mo in an amount of 12 mass % or 15 mass %. Furthermore, NPL 6 has a description showing that even when a Ti-14 at % Mo(approximately Ti-24 mass % Mo) alloy is subjected to aging treatment, no precipitation of an omega phase is found. In an alloy such that the collective average Mo content of the Ti—Mo alloy is more than 20 mass %, the amount of the aged omega phase precipitated is extremely small, so that it is difficult to locally cause a hard site due to the precipitation of an aged omega phase to change the material in mechanical properties. Therefore, the Mo content is required to be 20 mass % or less, and further, for precipitating the aged omega phase as a reinforcing phase in a satisfactory amount, the Mo content is preferably 18 mass % or less.
(31) By the way, the Ti—Mo alloy can contain, in addition to Mo in an amount of 10 mass % or more, an element for stabilizing the beta phase, such as Ta, Nb, W, V, Cr, Ni, Mn, Co, or Fe. In this case, the total of the incorporated elements for stabilizing the beta phase of the Ti-based alloy is collectively determined as an “Mo equivalent” on the basis of Mo element, and indicated as a yardstick for stabilization of the beta phase, and a method for determining the Mo equivalent is represented by the formula below (see NPL 7: E. W. Collings: Materials Properties Handbook Titanium Alloys, ASM (1994), p. 10).
(32) The Mo equivalent value calculated by the formula below is preferably 20 or less, further preferably 12 to 18.
Mo equivalent=Mo content (mass %, which applies to the following)+Ta content/5+Nb content/3.5+W content/2.5+V content/1.5+Cr content×1.25+Ni content×1.25+Mn content×1.7+Co content×1.7+Fe content×2.5
(33) The Mo equivalent is an index of the ability to stabilize the beta phase with respect to an element added to the titanium alloy, and, when the above-mentioned various elements for stabilizing the beta phase are added to the Ti—Mo alloy, the stability of the beta phase in the resultant Ti-based alloy having a value of “Mo equivalent” calculated by the formula above is substantially equal to that of a Ti—Mo binary alloy containing solely Mo and having the same “Mo equivalent”.
(34) When the alloy contains, in addition to Mo, an element for stabilizing the beta phase, for obtaining the state of Mo segregation with an aged omega phase in a swirly form having a width of 10 to 20 μm in the invention, the collective average Mo content of the Ti—Mo alloy is required to be 10 mass % or more. Further, for more effectively achieving the state of segregation with an aged omega phase in a swirly form, the Mo equivalent is preferably 12 or more.
(35) When the Mo equivalent is more than 20, the stability of the beta phase in the Ti—Mo alloy is similar to that in the Ti—Mo binary alloy having an Mo content of more than 20 mass %, and the amount of the aged omega phase precipitated is reduced, so that it is difficult to locally change the hardness due to the precipitation of an aged omega phase. Therefore, the Mo equivalent is required to be 20 or less, and further, for precipitating the aged omega phase as a reinforcing phase in a satisfactory amount, the Mo equivalent is preferably 18 or less.
(36) <Ingot Making Process for Titanium Alloy>
(37) Ingot making of the Ti—Mo alloy having the above-mentioned composition is performed by an ordinary ingot making process for a titanium alloy. In Examples 1 and 2, ingot making of the alloy material is performed using a cold crucible levitation melting apparatus, but another ordinary method used for ingot making of a titanium alloy (consumable electrode-type vacuum arc melting, electron beam melting, or plasma arc melting) can be used.
(38) <Mechanical Processing in the State in which the Ingot is Circumferentially Restrained>
(39) The ingot produced by the above-mentioned process is processed into a rod or a wire through processes of forging, rolling, and the like. In the Examples and Comparative Examples, the ingot material is processed into a rod by hot forging and hot caliber rolling, but the hot forging is conducted for processing the ingot material into a size such that the material can be rolled by a hot caliber rolling apparatus, and the hot forging can be omitted.
(40) On the other hand, for controlling the state of Mo segregation of a structure in a winding belt-like form or swirly form, processing, such as caliber rolling, extrusion, or wire drawing, must be conducted in the state in which the material to be processed is circumferentially restrained. As an example of the mechanical processing in the state in which the ingot is circumferentially restrained, a schematic diagram of the caliber rolling used in the Examples and Comparative Examples is shown in
(41) In the processing in the state in which the ingot is circumferentially restrained, the ingot is required to be processed so that the cross-sectional area of the rod or wire obtained after the processing preferably becomes 10% or less, further preferably 5% or less of the initial ingot cross-sectional area.
(42) In Example 1, in the production of an ingot using a cold crucible levitation melting apparatus, segregation having a width of about 30 to 50 μm is caused in the Ti-12 mass % Mo alloy ingot (see
(43) In the production of an ingot by the other ingot making method, the cooling rate for the ingot is small, as compared to that in the production of an ingot using a cold crucible levitation melting apparatus, and hence the width of the Mo segregation in the ingot is expected to be larger than 30 to 50 μm. Therefore, for achieving the Mo segregation having a width of 10 to 20 μm after the processing, it is preferred that the cross-sectional area after the processing is 5% or less of that before the processing.
(44) The temperature at which the mechanical processing in the state in which the ingot is circumferentially restrained is performed is preferably a temperature in the range of from room temperature to 1,100° C., further preferably a temperature in the range of from 600° C. to a temperature 200° C. higher than the beta transformation temperature.
(45) When the temperature for the processing is higher than 1,1000° C., the diffusion of Mo becomes active during the hot processing so that a region having a large Mo amount and a region having a small Mo amount are likely to cause a larger pattern than the structure in a swirly form having a width of 10 to 20 μm, making it difficult to obtain an alloy having both excellent processability and excellent strength. Therefore, the mechanical processing is required to be performed at a temperature in the range of from room temperature to 1,100° C.
(46) On the other hand, in the Ti—Mo alloy, two phases, i.e., an alpha phase and a beta phase coexist at a temperature lower than a temperature of about 800° C. as a boundary, and a beta phase is solely present at a temperature higher than that temperature. It is noted that this depends also on the Mo content in a strict sense. This temperature is called a beta transformation temperature, and, when the processing or heat treatment is performed at a temperature extremely higher than the beta transformation temperature, the beta phase becomes extremely coarse, so that mechanical properties of the material, particularly, yield strength and ductility at room temperature are adversely affected. For preventing the beta phase from becoming extremely coarse, the processing is preferably performed in a temperature range which does not exceed the beta transformation temperature by 200° C. or more.
(47) Generally, when a metal material is subjected to mechanical processing at room temperature or a low temperature around room temperature, a work-hardening phenomenon such that the material is hardened during the processing is likely to occur, making it difficult to achieve satisfactory processing in the subsequent process. Further, a hard aged omega phase is likely to be precipitated during the processing at a temperature in the range of from 150 to 600° C., making the subsequent processing difficult. Therefore, a series of processing is preferably performed at a temperature of 600° C. or higher.
(48) <Solution Heat Treatment>
(49) The temperature range for the solution heat treatment after the mechanical processing is preferably a temperature in the range of from the beta transformation temperature to 1,100° C., further preferably a temperature in the range of from the beta transformation temperature to a temperature 200° C. higher than the beta transformation temperature.
(50) The solution heat treatment is performed for causing a satisfactory amount of an aged omega phase to be precipitated in the beta phase matrix in the subsequent aging treatment, and, for achieving this, the material before subjected to aging treatment must have solely a beta phase. Therefore, the solution heat treatment is required to be performed at the beta transformation temperature or higher. On the other hand, when the temperature for the solution heat treatment is higher than 1,100° C., active diffusion of Mo is caused, so that an Mo segregation structure in a swirly form having a width of 10 to 20 μm cannot be obtained. Therefore, the solution heat treatment is required to be performed at a temperature of 1,100° C. or lower.
(51) Further, when the solution heat treatment is performed at a temperature extremely higher than the beta transformation temperature, the beta phase becomes extremely coarse, so that mechanical properties, such as yield strength and ductility at room temperature, are adversely affected. Therefore, the solution heat treatment is preferably performed at a temperature in the range of from the beta transformation temperature to a temperature 200° C. higher than the beta transformation temperature.
(52) <Cooling after the Solution Heat Treatment>
(53) In the cooling step after the solution heat treatment, it is necessary to use a cooling rate of 20° C./min or more so that no alpha phase is precipitated. This cooling is generally made by water cooling, but cooling using cooling gas or cooling liquid, such as a quenching oil, or air cooling may be employed as long as a cooling rate of 20° C./min or more is used.
(54) When the Ti—Mo alloy of the invention is cooled from the temperature for the solution heat treatment at a high rate using a large amount of cold water, an omega phase different from the aged omega phase (quenched omega phase) is caused. The quenched omega phase has a size of several nm which is very small, as compared to the size of the aged omega phase as shown in NPL 8, and has almost no effect on the mechanical properties including hardness and yield stress. This is also apparent from the results shown in
(55) Therefore, in the selection of the cooling rate after the solution heat treatment, it is not necessary to take the precipitation of quenched omega phase into consideration.
(56) <Aging Treatment for Precipitating an Aged Omega Phase>
(57) The temperature of the aging treatment for precipitating an aged omega phase is preferably a temperature in the range of from 150 to 500° C., further preferably a temperature in the range of from 250 to 450° C.
(58) When the aging treatment is performed at a temperature of lower than 150° C., no aged omega phase is precipitated even when the aging treatment is continued for a practically acceptable long period of time. On the other hand, when the aging treatment is performed at a temperature of higher than 500° C., the amount of the aged omega phase precipitated is reduced and an alpha phase is precipitated. The Mo content of the alpha phase is smaller than the average Mo content of the alloy, and hence the precipitation of the alpha phase increases the Mo content of the beta phase matrix. The increase of the Mo content of the beta phase stabilizes the beta phase, so that the precipitation of an aged omega phase is further suppressed. Therefore, the aging treatment is required to be performed at a temperature in the range of from 150 to 500° C.
(59) Further, for precipitating an aged omega phase in a satisfactory amount in the beta phase matrix, the aging treatment is preferably performed at a temperature in the range of from 250 to 450° C. at which the precipitation of an aged omega phase actively occurs.
(60) The time of the aging treatment for precipitating an aged omega phase is preferably one minute to 100 hours, further preferably 10 minutes to 10 hours.
(61) With the aging treatment for a period of time of less than one minute, an omega phase does not precipitate in a satisfactory amount, and therefore the time of the aging treatment is required to be one minute or longer. Further, for preventing dispersion of the amount of the precipitated omega phase caused due to the time of the aging treatment, the time of the aging treatment is preferably 10 minutes or longer.
(62) On the other hand, taking into consideration of the practical process for efficiently producing the Ti—Mo alloy, the time of the aging treatment is preferably 100 hours or less, further preferably 10 hours or less.
(63) The thus precipitated phase is an omega phase and is neither an alpha phase nor a beta phase, which has been confirmed by a non-destructive X-ray diffraction analysis method.
EXAMPLES
Example 1
(64) A Ti-12 mass % Mo ingot (diameter: 69 mm; weight: 1.2 kg) was produced using a cold crucible levitation melting (CCLM) apparatus. The Mo concentration distribution in the produced ingot was examined using a backscattered electron image (BEI) and an energy dispersive X-ray spectroscopy (EDS) image obtained by means of a scanning electron microscope (SEM). As a result, as shown in
(65) The above-produced ingot was subjected to hot forging at 1,000° C. and hot caliber rolling at 650° C. to form an 11.8 mm square rod, and then the resultant rod was subjected to solution heat treatment at 800° C. for one hour, followed by water cooling. The Mo concentration distribution in the material obtained after the solution treatment was examined using a BEI and EDS. As a result, as shown in
(66) With respect to 4 arbitrary points in
Comparative Example 1
(67) In Comparative Example 1, the Ti-12 Mo ingot produced under the same ingoting conditions as those in Example 1 was subjected to processing and heat treatment according to the below-mentioned process to produce a material which does not have the Mo segregation structure in Example 1. Specifically, the ingot was subjected to hot forging at 1,200° C. and hot caliber rolling to form a 17.5 mm square rod, and then the resultant rod was maintained at 1,200° C. for 3 hours, and then the oxide layer on the surface of the material was removed by abrasion, and the resultant rod was subjected to caliber rolling at room temperature to form an 11.8 mm square rod, and then the resultant rod was subjected to solution heat treatment at 800° C. for one hour, followed by water cooling. This process is intended to promote diffusion of Mo through Ti by processing at 1,200° C. and maintaining the temperature and to keep the grain size equivalent to that in Example 1 by the subsequent processing at room temperature and solution heat treatment at 800° C.
(68) The results of the measurement of the Mo concentration distribution by EDS in the plane perpendicular to the rolling direction are shown in
(69) With respect to the materials obtained in Example 1 and Comparative Example 1 after the solution heat treatment and water cooling, and the materials which had been subjected to aging treatment at 250° C., 350° C., and 450° C. for one hour, a Vickers macrohardness of the plane perpendicular to the rolling direction was measured (load: 5 kg), and the results are shown in
(70) On the other hand, using a Vickers microhardness tester, a microhardness of the plane parallel with the rolling direction under a load of 100 g was measured with respect to 48 points at intervals of 75 μm (6 points×8 points). As a result, it was found that, with respect to the material which had been subjected to aging at 250° C. for one hour, as shown in
(71) Further, as shown in
(72) With respect to the materials in Example 1 and Comparative Example 1, which had been subjected to aging at 250° C. for one hour, a tensile test was conducted at room temperature. As a result, it was found that, as shown in
Example 2
(73) In Example 2, the results obtained with respect to the Ti-18 mass % Mo alloy are shown. Also in Example 2, by subjecting the material to the same processing and heat treatment as in Example 1 (hot forging at 1,000° C., grooved-roll hot rolling at 650° C., solution heat treatment at 900° C. for one hour, and water cooling), as shown in
Comparative Example 2
(74) In Comparative Example 2, the results obtained with respect to the Ti-9 mass % Mo alloy are shown. In Comparative Example 2, when subjecting the material to the same processing and heat treatment as in the Example (hot forging at 1,000° C., grooved-roll hot rolling at 650° C., solution heat treatment at 800° C. for one hour, and water cooling), as shown in
Example 3
(75) The material obtained in Example 1 after the solution heat treatment and water cooling was subjected to aging treatment at a temperature of 200° C. for 10 hours, and, from the resultant material, two specimens for measurement (specimen A and specimen B) were prepared, and, in both the specimens, a segregation structure in a swirling form was clearly observed. With respect to each of the specimens, a deformation before breakage (total elongation) at room temperature was measured and the obtained values were 23% (specimen A) and 25% (specimen B), and a tensile strength at room temperature was measured and the obtained values were 1,010 σ/MPa (specimen A) and 1,020 σ/MPa (specimen B).
Example 4
(76) The material obtained in Example 1 after the solution heat treatment and water cooling was subjected to aging treatment at a temperature of 250° C. for one hour, and, from the resultant material, two specimens for measurement (specimen C and specimen D) were prepared, and, in both the specimens, a segregation structure in a swirly form was clearly observed. With respect to each of the specimens, a deformation before breakage (total elongation) at room temperature was measured and the obtained values were 19% (specimen C) and 21% (specimen D), and a tensile strength at room temperature was measured and the obtained values were 1,012 σ/MPa (specimen C) and 1,015 σ/MPa (specimen D).
(77) With respect to the Ti—Mo alloy material which has been subjected to aging treatment at a temperature of 200 to 250° C. for about 1 to 10 hours, it is expected that the alloy material having a good balance between excellent total elongation at room temperature and high tensile strength at room temperature can be obtained due to the Mo segregation structure in a swirly form.
(78) Needless to say, the invention is not limited to the above-mentioned examples, and various embodiments can be employed with respect to the details.
INDUSTRIAL APPLICABILITY
(79) The present invention achieves large total elongation while achieving high yield stress by virtue of the precipitation of an aged omega phase, and thus is more excellent than the conventional techniques. Specific examples of applications include structural members required to have a corrosion resistance and a strength as well as reliability, such as landing gears for aircraft and passenger airplane, marine structures, and chemical plants.
(80) Further, as an application to a member required to have a corrosion resistance and mechanical properties at room temperature, the application to medical wire, implant and the like can be considered.