Modular electronic building systems with magnetic interconnections and methods of using the same
09831599 · 2017-11-28
Assignee
Inventors
Cpc classification
H01R13/6205
ELECTRICITY
International classification
H05K1/11
ELECTRICITY
H01R13/62
ELECTRICITY
Abstract
Electrical connectors, electrical modules, and systems are provided. In one aspect, an electrical connector includes a housing defining a side surface, an electrical conductor supported by the housing and including an engagement portion proximate the side surface of the housing. The engagement portion is adapted to engage another electrical conductor of another electrical connector. The connector also includes a magnet supported by the housing proximate the side surface of the housing, a projection extending from the side surface of the housing, and a receptacle defined in the side surface of the housing. In other aspects, an electrical module includes at least one of these electrical connectors. In further aspects, a system includes a plurality of these modules and the modules are selectively couplable together.
Claims
1. An apparatus, comprising: a first circuit board having a top surface and a bottom surface opposite the top surface, a first end and a second end opposite the first end, the top surface and the bottom surface each being different than and excluding each of the first end and the second end; a first connector having a first housing, the first housing fixedly mounted to the first end of the first circuit board; a second connector having a second housing, the second housing fixedly mounted to the second end of the first circuit board, a portion of the top surface of the first circuit board between the first connector and the second connector being unconcealed and visible during use of the apparatus by a user; and at least one electrical component disposed on the portion of the top surface of the first circuit board such that the electrical component is visibly and physically accessible to a user during use of the apparatus, at least one of the first connector or the second connector configured to be removably coupled to a third connector having a third housing fixedly mounted to a second circuit board.
2. The apparatus of claim 1, wherein the first circuit board, the first connector and the second connector collectively form a module, the module configured to provide a single electrical function.
3. The apparatus of claim 1, wherein: the first circuit board, the first connector and the second connector collectively form a first module configured to provide a first electrical function, the apparatus further comprising: a second module, the second module including the third connector and the second circuit board, the second module configured to provide a second electrical function different than the first electrical function.
4. The apparatus of claim 1, wherein the first connector includes a first mounting portion configured to couple the first connector to a mounting board and a second mounting portion configured to couple the first connector to the mounting board, the second connector includes a first mounting portion configured to couple the second connector to the mounting board and a second mounting portion configured to couple the second connector to the mounting board.
5. The apparatus of claim 1, wherein the first connector includes a first magnet and a second magnet configured to contact a third magnet and a fourth magnet, respectively, of the third connector to removably couple the first connector to the third connector.
6. The apparatus of claim 1, wherein: the first housing of the first connector has a top surface disposed substantially parallel to the top surface of the first circuit board and at least one protrusion extending upward from the top surface of the first housing, and the second housing of the second connector has a top surface disposed substantially parallel to the top surface of the first circuit board and at least one protrusion extending upward from the top surface of the second housing.
7. A system, comprising: a first module including a first circuit board having a first end surface and a second end surface opposite the first end surface of the first circuit board, the first module including a first connector having a first housing fixedly mounted to the first end surface of the first circuit board, the first housing having a first end surface and a second end surface on a side of the first housing opposite from a side of the first end surface of the first housing, the first end surface and the second end surface of the first housing each being disposed substantially parallel to the first end surface and the second end surface of the first circuit board, the first housing including a first protrusion extending outwardly from the first end surface of the first housing, the first housing including a first recess defined by the first end surface of the first housing and disposed adjacent to the first protrusion, the first housing including a first conductor extending outwardly form the first end surface of the first housing; and a second module including a second circuit board having a first end surface and a second end surface opposite the first end surface of the second circuit board, the second module including a second connector having a second housing fixedly mounted to the first end surface of the second circuit board, the second housing having a first end surface and a second end surface on a side of the second housing opposite from a side of the first end surface of the second housing, the first end surface and the second end surface of the second housing each being disposed substantially parallel to the first end surface and the second end surface of the second circuit board, the second housing including a second protrusion extending outwardly from the first end surface of the second housing, the second housing including a recess defined by the first end surface of the second housing and disposed adjacent to the second protrusion, the second housing including a second conductor extending outwardly from the first end surface of the second housing; the first module configured to be removably coupled to the second module by matingly coupling the first protrusion of the first module to the second recess of the second module and matingly coupling the second protrusion of the second module to the first recess of the first module, such that the first conductor of the first module engages the second conductor of the second module.
8. The system of claim 7, wherein: the first connector includes a first mounting portion configured to couple the first connector to a mounting board and a second mounting portion configured to couple the first connector to the mounting board, the second connector includes a first mounting portion configured to couple the second connector to the mounting board and a second mounting portion configured to couple the second connector to the mounting board.
9. The system of claim 7, wherein: the first connector has a first mounting portion and a second mounting portion, each of the first mounting portion and the second mounting portion extending below a bottom surface of the first circuit board, the first mounting portion and the second mounting portion each configured to be coupled to a mounting board, the second connector has a third mounting portion and a fourth mounting portion, each of the third mounting portion and the fourth mounting portion extending below a bottom surface of the second circuit board, the third mounting portion and the fourth mounting portion each configured to be coupled to the mounting board.
10. The system of claim 7, wherein: the first circuit board defines a first cut-out portion at a first corner and a second cut-out portion at a second corner, the first connector including a first mounting portion disposed at least partially within the first cut-out portion and a second mounting portion disposed at least partially within the second cut-out portion, the first mounting portion and the second mounting portion each configured to removably couple the first connector to a mounting board.
11. The system of claim 7, further comprising: at least one electrical component disposed on at least one of a top surface of the first circuit board or a top surface of the second circuit board such that the at least one electrical component is visibly and physically accessible to a user.
12. The system of claim 7, wherein: the first housing of the first module has a top surface disposed substantially parallel to the top surface of the first circuit board and at least one protrusion extending upward from the top surface of the first housing, and the second housing of the second module has a top surface disposed substantially parallel to the top surface of the second circuit board and at least one protrusion extending upward from the top surface of the second housing.
13. The system of claim 7, wherein: the first module further includes a first magnet and a second magnet extending outwardly from the first side surface of the first housing, the second module further includes a third magnet and a fourth magnet extending outwardly from the first side surface of the second housing, the first magnet and the second magnet configured to contact the third magnet and the fourth magnet, respectively, when the first module is removably coupled to the second module.
14. A system, comprising: a plurality of electrical modules selectively couplable together to transmit electrical current from a first electrical module from the plurality of electrical modules to a second electrical module from the plurality of electrical modules, each electrical module from the plurality of electrical modules having at least one functionality associated therewith, and including a connector adapted to couple to a connector of another electrical module from the plurality of the electrical modules, the connector of each electrical module from the plurality of electrical modules having a side surface, a coupling member disposed on the side surface, a top surface orthogonal to the side surface, and a bottom surface orthogonal to the side surface and parallel with the top surface, each electrical module from the plurality of electrical modules configured to be coupled to another module from the plurality of modules and placed on the same planar support surface such that the bottom surface of each connector from each module contacts the planar support surface, the coupling member of a first connector of an electrical module from the plurality of electrical modules configured to be coupled to a coupling member of a second connector of another electrical module from the plurality of electrical modules such that the side surface of the first connector abuts and contacts the side surface of the second connector, and the top surface of the first connector and the top surface of the second connector are disposed substantially aligned in the same plane.
15. The system of claim 14, wherein the connector of each electrical module from the plurality of electrical modules includes a first mounting portion configured to couple the connector to a mounting board and a second mounting portion configured to couple the connector to the mounting board.
16. The system of claim 14, wherein: each electrical module from the plurality of electrical modules includes a circuit board coupled to a respective connector of each electrical module from the plurality of the electrical modules, each connector of each electrical module from the plurality of electrical modules includes a first mounting portion and a second mounting portion each of which is configured to be coupled to a mounting board and extend below a bottom surface of the respective circuit board coupled to that connector.
17. The system of claim 14, wherein: each electrical module from the plurality of electrical modules includes a circuit board, each circuit board of an electrical module from the plurality of the electrical modules defining a first cut-out portion at a first corner, a second cut-out portion at a second corner, a third cut-out portion at a third corner, and a fourth cut-out portion at a fourth corner, each electrical module from the plurality of electrical modules includes: a first connector with a first mounting portion disposed at least partially within the first cut-out portion and a second mounting portion disposed at least partially within the second cut-out portion, and a second connector with a third mounting portion disposed at least partially within the third cut-out portion and a fourth mounting portion disposed at least partially within the fourth cut-out portion, the first mounting portion the second mounting portion, the third mounting portion and the fourth mounting portion, each configured to removably couple that electrical module to a mounting board.
18. The system of claim 14, wherein each electrical module from the plurality of electrical modules includes a circuit board coupled to a respective connector of that electrical module and at least one electrical component disposed on a top surface of the circuit board such that the at least one electrical component is visibly and physically accessible to a user.
19. The system of claim 14, wherein the connector of each electrical module from the plurality of electrical modules includes a top surface and at least one protrusion extending upward from the top surface of that connector.
20. The system of claim 14, wherein: the connector of each electrical module from the plurality of electrical modules includes a protrusion and a recess, for the connector of each electrical module from the plurality of electrical modules: the protrusion configured to be received within a recess of another electrical module from the plurality of modules, and the recess configured to receive a protrusion of another electrical module from the plurality of electrical modules.
21. The system of claim 14, wherein each electrical module from the plurality of electrical modules has only one functionality associated therewith.
22. The system of claim 14, wherein each electrical module from the plurality of electrical modules has at least one functionality associated therewith that is absent from the remaining electrical modules from the plurality of electrical modules.
23. The system of claim 14, wherein the electrical functionality of a first electrical module from the plurality of electrical modules is a power functionality, the at least one functionality of a second module from the plurality of electrical modules is an input functionality, and the at least one functionality of a third electrical module from the plurality of electrical modules is an output functionality.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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(26) Before any independent features and embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of the construction and the arrangement of the components set forth in the following description or illustrated in the drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways. Also, it is understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. For example, directional terms such as “top”, “bottom”, “above”, “below”, “front”, “back”, etc. are not intended to be limiting and are used for describing the exemplary illustrated embodiments herein.
DETAILED DESCRIPTION
(27) An exemplary electronic building system 30 is provided. The electronic building system 30 is not only meant for use with pre-designed components and modules 34, but can also allow users to combine those modules 34 with other traditional prototyping and playing items in a design studio or home. Such materials may include, for example, paper, cardboard, wood, glue, pipe cleaners, foam, etc., thereby encouraging individuals to treat electronics like a material in the creative process.
(28) In some exemplary embodiments, the system 30 may include at least four different types of modules 34: power; input; output; and wire; although more types of modules 34 are possible. Power modules 34 provide electricity to the system 30. Input modules 34 interpret data or their surroundings and provide that input to the system 30. Output modules 34 make visual, physical, or audible changes to their surroundings based on input(s) to the system 30. Wire modules 34 route power and communication between the modules 34 in the system 30.
(29) According to one exemplary embodiment, when a first module 34 is connected to a second module 34, the power signal is transferred from the first module 34 to the second module 34. Accordingly, the second module 34 is powered entirely by the first module 34. If a button module 34, sensor module 34, or other module 34 is placed somewhere between a first module 34 and a second module 34, the current may be affected by the action of the button module 34 or sensor module 34. For example, current may not pass (or, alternatively, may continuously pass) from the first module 34 to the second module 34 unless the button on the button module 34 is depressed or the sensor on the sensor module 34 is activated. Similarly, if a sensor module 34 is only partially activated, then only partial current is transferred from the first module 34 to the second module 34.
(30) Many different types of modules 34 are possible in each category, including but not limited to the following: (i) power modules: wall power modules, battery power modules, solar power modules, discharge protection circuits; (ii) input modules: pulse modules, pressure sensor modules, proximity modules, input recording modules, potentiometer modules, button modules, temperature modules, accelerometer modules, memory modules, timer modules; (iii) output modules: motion modules, vibration motor modules, fan modules, RGB LED modules, LED modules, bar graph modules, speaker modules; and (iv) wire modules: wire modules of various lengths, extender modules, splitter modules, and electroluminescent wire modules. Any known type of circuit or electronic component or combination of components may be used to create a module 34 and thus form a portion of a system 30 built using such components.
(31) The modular system 30 described herein is reusable, scalable from small and simple circuits to large and complex circuits, and are sophisticated enough to allow for complex programming of behavior through manipulating tangible objects (using logic and state modules 34). Additionally, just as programmers use software modules and libraries to create bigger and more complex software programs, the modules 34 are transformed into a library of electronic components that can be used to create bigger and more complex components or systems. Indeed, a user can expand the module library almost indefinitely, adding any new component that they wish to use to their module repository.
(32) Users can even create their own modules 34 and add them to the rest of the library. For example, according to one exemplary embodiment, users may be provided with components of a module 34—such as male magnetic connectors 38A and female magnetic connectors 38B that are able to snap onto or otherwise couple to a small circuit board, sensor, or other electronic component such that the connectors 38A/38B transmit current from one module 34 to another—that they can use to create their own inter-connectable modules 34 built from circuit board, sensors, or output mechanisms that they have built or gathered from another source.
(33) According to another exemplary embodiment, a system 30 comprising several modules 34 may be commercialized as a single kit or set. The kit may include one or more different modules 34 (power, input, output, and/or wire), may comprise one or more different types of each module 34, a container in which to store the modules 34, a mounting board or substrate upon which to place or couple modules, may include learning materials, accessories, instructions, or a variety of other components. For example, a kit may comprise a handful of modules 34 that may be connected in an almost unlimited number of combinations to perform numerous different input and output functions (see
(34) One potential aspect of the exemplary kits, systems, and modules may be to extend the concept of the modular platform into more complex components. According to one exemplary embodiment, the system 30 is adapted to give access to sophisticated devices through, for example, simple three-line analog interfaces. Exemplary complex devices may include, but are not limited to, LCD displays, OLED screens, timers, accelerometers, logic gates, and many more. This may be accomplished by pre-engineering all modules 34 and providing “entry points” into the devices. The entry points are, for example, knobs or switches that allow the user to adjust the intensity or frequency of pulsing, flip modes of operation, set thresholds, make decisions, or remember a configuration, among many other operations. These may be considered “entry points” because they are based on similar devices that people know how to use from their everyday lives. The exemplary modular systems described herein may take lessons and iconography from consumer electronics (such as, for example, blenders, DVD players, alarm clocks, game consoles) and apply them to these semi-raw electronic modules 34. In this way, the modular system 30 may treat electronic components like they are electronic devices. This means the learning curve for using and creating with the modular system 30 is very low, and the user's pre-existing knowledge obtained from manipulating their own consumer electronics may be taken advantage of to allow the users to program new objects through interaction.
(35) An exemplary entry point may include an OLED screen module 34 which requires an SD card slot in which users can insert an SD card preloaded with images and video. The OLED screen module 34 may also include a microcontroller on-board which is pre-programmed with firmware to access and display the images. Also integrated in the OLED screen module 34 may be a toggle switch and a knob, where the toggle switch selects between fixed images/video or looping and the knob adjusts the looping speed. In the above example, even though the circuit-board and firmware itself may be complex, the end result will be an easy-to-use OLED screen module 34 with appropriate iconography that may be accessible to children and novice users alike. The exemplary system 30 may allow for and include the pre-engineering and design of numerous other complex modules 34 similar to the OLED screen example.
(36) Referring now to
(37) The input interface of the tact switch module 34 in
(38) An exemplary configuration of an electronic building system 30 is illustrated in
(39) In
(40) Referring now to
(41) While the connector 38A shown in
(42) With reference to
(43) In some exemplary embodiments, each module 34 may include control and protection circuitry to facilitate safe and easy operation of the module 34. Additionally, each module 34 may include an operational amplifier component used in a buffer configuration in order to reduce the amount of overall current consumption on the overall system 30 of coupled modules 34. This assists with facilitating the cascading of multiple modules 34 without significant loss of power, as well as scaling the system 30 as may be desired. In other exemplary embodiments, the system 30 may include a booster module in the overall system of coupled modules 34 in order to boost the current and/or power traveling through the power lines and ensure proper functioning of all the modules 34 in the system 30.
(44) Beyond being able to produce discrete behaviors by cascading modules 34, the electronic building system 30 allows for programming of certain behavior and aesthetic of the modules 34 through controls. In
(45) Yet another example of programming behavior in the electronic building system 30 through controls is shown in
(46) In some exemplary embodiments, the temperature sensor module may incorporate a mode switch 130 that can flip the behavior of the block 34J from ‘normally-low’ to ‘normally-high’. In contrast to the first explained configuration (which was normally-low), a ‘normally-high’ setting would cause the module 34J to output a high reading except when the temperature exceeds the threshold. This means the audio module 34K would be playing recurrently until the room gets warmer, at which point the audio module 34K will cease to output audio. These controls, in addition to pre-programmed blocks, logic blocks and state blocks, will allow the system 30 to enable complex prototypes and circuits with no programming or electronics knowledge.
(47) Referring now to
(48) With reference to
(49) In the illustrated exemplary embodiment, color-coding provides the user with a quick visual confirmation of the type of module, the functionality of the module, as well as allowing the user to learn which color combinations are possible. To represent connectors 38 having various colors in
(50) According to one exemplary embodiment as shown in
(51) Referring now to
(52) As indicated above, modules are adapted to have a variety of different types of functionality and include the appropriate connectors, circuit boards, and associated electrical components coupled to the circuit boards to perform the desired functionality. The modules shown in the illustrated exemplary embodiment are for exemplary and demonstrative purposes, and are not intended to be limiting. The exemplary illustrated modules include a wall power module 34W (power), a bar graph module 34X (input), and an LED module 34Y (output).
(53) Referring now to
(54) The first portion 160′ of the housing also defines a pair of magnet apertures 192 (see
(55) Additionally, the first portion 160′ of the housing defines electrical conductor apertures 200 in the side surface 196 thereof for receiving and supporting a portion of the electrical conductors 168 (described in more detail below). In the illustrated exemplary embodiment, the electrical conductor apertures 200 are circular in shape complementary to the shape of a portion of the electrical conductors 168 received therein. Similarly to the magnet apertures 192, the electrical conductor apertures 200 may have any shape and be complementary to the shape of a portion of the electrical conductors 168 received therein.
(56) The first portion 160′ of the housing further defines a plurality of conductor slots 204 (see
(57) Further, the first portion 160′ of the housing includes a pair of projections 224 extending downward from a bottom surface 208 thereof for coupling the connector 152 to the circuit board 156 of the module 34. In the illustrated exemplary embodiment, the projections 224 are cylindrical in shape and may insert into apertures 228 (see
(58) The housing 160 also defines a receptacle 232 in a side surface thereof and includes a projection 236 extending from the side surface and positioned adjacent the receptacle 232. Such a receptacle 232 and projection 236 are included in each connector housing 160 and assist with proper alignment and coupling of modules 34 together. The receptacle 232 is shaped complementary to a shape of the projection 236 such that when a projection 236 is received in the receptacle 232 the projection 236 substantially fills the receptacle 232. When coupling two modules 34 together, the connectors 152 are aligned with the projection 236 on each connector 152 substantially aligned with the receptacle 232 on the other connector 152, and the modules 34 are moved together until the magnetic force of the four magnets 164 on the two connectors 152 is sufficient to pull the connectors 152 together, thereby causing the projections 236 to insert into the receptacles 232. Upon connection, the projections 236 and receptacles 232 of the connectors 152 cooperate to inhibit substantial lateral and vertical movement of the modules 34 relative to one another.
(59) With continued reference to
(60) With continued reference to
(61) Referring now to
(62) The exemplary systems 30 disclosed herein are adapted to cooperate with other types of systems to bring the functionality and features of the exemplary systems 30 to the other types of systems. The exemplary systems 30 may cooperate with any type of other system and be within the intended spirit and scope of the present invention. With reference to
(63) It should be understood that the structures, features, functionality, and other characteristics of the various exemplary embodiments of the systems disclosed herein and illustrated in
(64) As described above in the many examples of modules and systems, numerous modules may be coupled together to achieve various functionalities of the systems. Modules may be coupled in a cascading manner in which the inclusion of one module in the system may affect the functionality of downstream modules in a first manner and inclusion of a different module in the system may affect the function of downstream modules in another manner different than the first manner. That is, modules coupled together in a system may have dependencies upon one another to affect functionality thereof and of the entire system. A simple example to demonstrate this concept, but is not intended to be limiting, comprises a system include three modules: A power module, a button module, and an LED module. The button module and the LED module are dependent on the power module, and the LED module is dependent on the button module. To demonstrate the dependency of the button module and the LED module on the power module considering the following: If the power module is not providing any power, then neither the button module nor the LED module can operate in their intended manner. Similarly, to demonstrate the dependency of the LED module on the button module, if the button is not depressed or otherwise activated to close the circuit, the LED module will not be illuminated, and if the button is depressed, the LED module will be illuminated. In other words, cascading modules in a system affect operation and functionality of downstream modules.
(65) The foregoing description has been presented for purposes of illustration and description, and is not intended to be exhaustive or to limit the invention to the precise form disclosed. The descriptions were selected to explain the principles of the invention and their practical application to enable others skilled in the art to utilize the invention in various embodiments and various modifications as are suited to the particular use contemplated. Although particular constructions of the present invention have been shown and described, other alternative constructions will be apparent to those skilled in the art and are within the intended scope of the present invention.