Method for controlling a piezoelectric fuel injector of an internal combustion engine of a vehicle comprising a step for polarizing the piezoelectric actuator
09828956 · 2017-11-28
Assignee
Inventors
Cpc classification
F02D2041/2051
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/2096
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D2041/2055
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/2467
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02D41/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M51/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Method for controlling a fuel injector with a piezoelectric actuator acting on a valve element, including the following steps, in the normal operation of the vehicle: (200): Estimating an engine parameter (Pj.sub.EST), representative of an actual play (J.sub.REEL) between the piezoelectric actuator and the valve element, (300): Comparing the engine parameter with the equivalent parameter (Pj.sub.ECU) representative of the original play (J.sub.INIT): if the engine parameter differs from the equivalent parameter in such a way that the actual play is greater than the original play: Applying an electrical polarization charge to the piezoelectric actuator, in order to polarize the piezoelectric actuator during the injection of the fuel, Commanding the closure of the injector.
Claims
1. A method for controlling a fuel injector of an internal combustion engine of a vehicle, said injector comprising a piezoelectric actuator acting on a valve to open or close said injector, thereby respectively enabling or preventing the injection of fuel into a combustion chamber of the engine, said vehicle comprising an on-board engine control unit for executing said control method, said valve comprising a poppet actuated directly by the piezoelectric actuator and an associated needle actuated by its contact with the high pressure in the rail, said poppet, when open, allowing the high pressure from an injection rail to communicate with the low pressure of the return circuit leading to the fuel tank, said control method comprising the following steps, in the normal operation of the vehicle: estimating a first engine parameter, representative of an actual play between the piezoelectric actuator and the valve including the poppet actuated directly by the piezoelectric actuator and the associated needle actuated by its contact with the high pressure in the rail; comparing said estimated first engine parameter with the equivalent parameter representative of the original play between the piezoelectric actuator and the valve, as previously recorded in the engine control unit; when said estimated first engine parameter differs from said equivalent parameter representative of said original play such that said actual play is greater than said original play: applying a first nominal electrical charge to the piezoelectric actuator, the first nominal electrical charge being required to open the injector, the first nominal electrical charge being a nominal command charge, based on the torque requested and the engine speed, in order to open the valve of the injector to inject fuel into the combustion chamber, applying to the piezoelectric actuator, in addition to the nominal command charge, after the application of the nominal command charge and before the step of commanding a closure of the injector, at least a second electrical charge or polarization charge, which is additional to the nominal command charge, in order to polarize the piezoelectric actuator during an opening phase of the injector and during the injection of the fuel into the combustion chamber, and commanding the closure of the injector to stop the fuel injection, by applying at least one electrical discharge to the piezoelectric actuator in order to close the valve; and when said estimated first engine parameter differs from said equivalent parameter representative of said original play such that said actual play is smaller than or equal to said original play, not applying said second electrical charge that is the polarization charge, to the piezoelectric actuator of said injector.
2. The control method as claimed in claim 1, wherein the estimating the first engine parameter representative of the actual play between the piezoelectric actuator and the valve comprises measuring a duration of application time of a weak electrical pulse to the piezoelectric actuator, the weak electrical pulse corresponding to a specified test variation in the pressure of the fuel contained in a common injection rail of said engine, for a predetermined reference duration of electrical activation of the injector.
3. The control method as claimed in claim 2, wherein the step of measuring the duration of the application time of the weak electrical pulse to the piezoelectric actuator, the pulse corresponding to a specified test variation in the pressure of the fuel contained in the common injection rail of said engine, for the predetermined reference period of electrical activation of the injector, comprises the following steps: choosing a test pressure variation of the fuel contained in the common injection rail of the engine, corresponding to a specified duration of an application time of a specified electric current at the terminals of the piezoelectric actuator to provide a weak test charge at the terminals of the actuator, defining the predetermined reference duration of electrical activation of the injector, such that a fuel leak is established from the common rail through the injector toward the tank return line without the opening of the injector needle, applying a weak electrical charge to the terminals of the piezoelectric actuator, such that a fuel leak is established from the common rail through the injector toward the tank return line without the opening of the injector needle, maintaining the weak electrical charge during said duration of electrical activation to obtain a measurement of the pressure variation in the common injection rail, comparing said measurement of the pressure variation obtained with said chosen test pressure variation of the fuel contained in a common injection rail, and repeating the preceding three steps while modifying the duration of the application time of an electrical pulse to the piezoelectric actuator, until said measured pressure variation is equal to said test pressure variation, and measuring the duration of the application time of an electrical pulse to the piezoelectric actuator for which the measured pressure variation is equal to the test pressure variation.
4. The method for controlling a fuel injector as claimed in claim 1, wherein the estimating the first engine parameter comprises estimating a test quantity of fuel actually injected by the injector into the combustion chamber in response to a command for the injection of a test quantity of fuel, predetermined by the engine control unit, into said combustion chamber.
5. The method for controlling a fuel injector as claimed in claim 4, wherein the step of estimating said test quantity of fuel actually injected by the injector into the combustion chamber comprises the following steps: commanding the injection of said test quantity of fuel, predetermined by the engine control unit, into said combustion chamber, in order to monitor the actual test quantity of fuel injected in response to said command, measuring a second engine parameter, representative of the actual test quantity of fuel injected in response to said command for the injection of said predetermined test quantity of fuel, and determining, on the basis of said measured second parameter, said actual test quantity of fuel injected in response to said command for the injection of said predetermined test quantity of fuel.
6. The control method as claimed in claim 5, wherein said step of measuring a second engine parameter, representative of the actual test quantity of fuel injected in response to said command for the injection of a test quantity of fuel predetermined by the engine control unit, comprises measuring the engine speed before and after the injection of the actual test quantity of fuel injected in response to said command for the injection of a test quantity of fuel predetermined by the engine control unit, to obtain the variation of engine speed or engine torque resulting from the injection of the actual quantity of fuel.
7. The control method as claimed in claim 6, wherein said variation of the engine speed is measured by a crankshaft position sensor.
8. The control method as claimed in claim 4, wherein said quantity of fuel predetermined by the engine control unit, the injection of which into said combustion chamber is commanded for the purpose of monitoring the actual quantity of fuel injected, is defined based on a correspondence table between the periods of maintenance of electrical charges applied to the injector and the corresponding quantities of fuel injected, as a function of a range of fuel pressure in a common injection rail.
9. The control method as claimed in claim 4, wherein the step of comparing the actual test quantity of fuel injected with the test quantity of fuel predetermined by the engine control unit comprises the application of a correction factor.
10. The control method as claimed in claim 5, wherein said quantity of fuel predetermined by the engine control unit, the injection of which into said combustion chamber is commanded for the purpose of monitoring the actual quantity of fuel injected, is defined based on a correspondence table between the periods of maintenance of electrical charges applied to the injector and the corresponding quantities of fuel injected, as a function of a range of fuel pressure in a common injection rail.
11. The control method as claimed in claim 6, wherein said quantity of fuel predetermined by the engine control unit, the injection of which into said combustion chamber is commanded for the purpose of monitoring the actual quantity of fuel injected, is defined based on a correspondence table between the periods of maintenance of electrical charges applied to the injector and the corresponding quantities of fuel injected, as a function of a range of fuel pressure in a common injection rail.
12. The control method as claimed in claim 7, wherein said quantity of fuel predetermined by the engine control unit, the injection of which into said combustion chamber is commanded for the purpose of monitoring the actual quantity of fuel injected, is defined based on a correspondence table between the periods of maintenance of electrical charges applied to the injector and the corresponding quantities of fuel injected, as a function of a range of fuel pressure in a common injection rail.
13. The control method as claimed in claim 5, wherein the step of comparing the actual test quantity of fuel injected with the test quantity of fuel predetermined by the engine control unit comprises the application of a correction factor.
14. The control method as claimed in claim 6, wherein the step of comparing the actual test quantity of fuel injected with the test quantity of fuel predetermined by the engine control unit comprises the application of a correction factor.
15. The control method as claimed in claim 7, wherein the step of comparing the actual test quantity of fuel injected (MF.sub.TESTREELLE) with the test quantity of fuel predetermined by the engine control unit comprises the application of a correction factor.
16. The control method as claimed in claim 8, wherein the step of comparing the actual test quantity of fuel injected with the test quantity of fuel predetermined by the engine control unit comprises the application of a correction factor.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will be more readily understood and other characteristics will become apparent from the following description of two examples of embodiment of a method of monitoring a fuel injector according to the invention, accompanied by the attached drawings, these examples being non-limiting and provided for illustrative purposes.
(2)
(3)
(4)
(5)
(6)
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(7) The flow diagram shown in
(8) As shown in
(9) The step 100 of activating the polarization charge of the piezoelectric actuator, advantageously as soon as the engine of the vehicle is started, is described more fully below with the aid of
(10)
(11) In
(12)
(13) In
(14) The electronic control system for a piezoelectric actuator is known to those skilled in the art and will not be detailed further here. For the application of the method for controlling the piezoelectric actuator or the injector according to
(15) The first example (broken lines) of a method shown schematically in
(16) The control method according to
(17) As shown in
(18) The first Qc and second Qp electrical charges are, for example, obtained by the application of a first Uc and a second Up voltage, called the nominal charging voltage Uc and the polarization voltage Up of the piezoelectric actuator, respectively, the polarization voltage Up being greater than the nominal charging voltage Uc, as shown in
(19) It should be noted that, in the exemplary embodiments according to
(20) Additionally, the voltage gradients applied to the terminals of the piezoelectric actuator, between the instants t.sub.1 and t.sub.2 on the one hand for commanding the opening of the injector, and after the instant t.sub.2 on the other hand for polarizing the actuator, are shown in
(21) It should be noted that
(22) The polarization voltage Up at the terminals of the piezoelectric actuator remains constant because the actuator is used below its resonance frequency, causing it to behave in an equivalent way to a capacitive element. The piezoelectric element then retains the voltage Up applied to its terminals, until the electrical discharge of the actuator for closing the injector, or until the electric discharge of the polarization, that is to say until the instant t.sub.3, as detailed below.
(23) According to the first exemplary embodiment shown in broken lines in
(24) In this first example, the first discharge Qdp is applied before the t.sub.3, that is to say before the command for closing the injector, so that the first Qdp and the second Qdc1 electrical discharges of the piezoelectric actuator are decoupled, as shown in
(25) As shown in
(26) It will be noted, in
(27) Additionally, the voltage drop gradients applied to the piezoelectric actuator in
(28)
(29) It should be noted that, in
(30) The use of this second embodiment depends on the time available for opening the injector, and, if appropriate, on the acceptable noise level for the closure of the injector. This second embodiment, if applicable, enables the actuator to be kept at the polarization voltage Up for a longer period.
(31) Preferably, the polarization charge is applied constantly and continuously while the engine of the vehicle is running, to ensure that there is a single polarization voltage over the range of torque/rotation speed values of the engine. Alternatively, the polarization charge may be inactivated above a predetermined threshold of torque/rotation speed values of the engine corresponding to command voltages of the piezoelectric actuators close to the polarization voltage.
(32) By way of example, the voltage rise between the charging voltage Uc and the polarization voltage Up may be within the range from 0 (excluded) to 40 volts, reaching a maximum polarization voltage Up of about 140 volts for example, the range of command voltages Uc of the piezoelectric actuator used according to the engine speed and the requested engine torque being substantially within the range from 100 to 140 volts, for example.
(33) The polarization charge as described with the aid of
(34) As shown in the example of
(35) A predetermined reference duration Ti.sub.REF corresponds to a specified pressure drop Δp_rail.sub.TEST in the common rail; this specified pressure drop Δp_rail.sub.TEST is chosen and recorded in the engine control unit for a given type of injector. It is used as a reference for the evaluation of the parameter Tcha.
(36) According to step 200 of
(37) The parameter Tcha.sub.MES corresponding to the measured pressure drop Δp_rail.sub.TEST in the common rail, for the predetermined reference duration Ti.sub.REF, is representative of the initial or manufactured play of the actuator by comparison with the corresponding parameter Tcha.sub.ECU recorded in the engine control unit and corresponding to the same specified pressure drop Δp_rail.sub.TEST recorded in the engine control unit for the same injector in its initial or factory-new condition.
(38) As shown in the example of
(39) The test pressure drop Δp_rail.sub.TEST of the fuel in the rail is to be specified in accordance with the tested injector, so as to obtain the operating condition of the injector stated above (movement of the poppet without opening the needle). This test pressure drop Δp_rail.sub.TEST is recorded in the engine control unit with the duration Tcha.sub.ECU of the establishment of the corresponding charge applied to the factory-new piezoelectric actuator to obtain this pressure drop corresponding to the reference duration Ti.sub.REF of electrical activation of the injector. It is also possible to record the pressure gradient grad.sub.ECU defined by Δp_rail.sub.TEST/Ti.sub.REF, as shown in
(40) In step 200, the engine control unit will attempt, in successive commands or iterations of test actuation carried out on the piezoelectric actuator of an injector, to measure the period Tcha.sub.MES for establishment of the charge required to obtain the test pressure drop Δp_rail.sub.TEST for the predetermined duration Ti.sub.REF, or more precisely, in the example, the pressure gradient grad.sub.ECU, as explained below. For this purpose, the rail pressure drop Δp_rail.sub.MES is measured in a loop on each iteration of application of a value Tcha until it is equal to Δp_rail.sub.TEST, or alternatively until the pressure gradient grad.sub.MES is equal to the pressure gradient grad.sub.ECU recorded in the engine control unit.
(41) By way of example, the test pressure variation of the fuel in the rail is, for example, about 10 bar, and the electrical charge applied to the piezoelectric actuator is such that the voltage at its terminals is about 50 volts for example, the duration Ti.sub.REF being in the range from 3 to 5 milliseconds, for example 3 milliseconds.
(42) As shown in
(43) The fuel pressure in the common rail is measured in a known way, using a fuel pressure sensor installed in the common rail, required for the normal operation of the engine control unit.
(44) One solution for adapting the present invention to existing vehicles may be to use part of a first drift correction function for a piezoelectric injector, where this function is already present in the engine control unit; this is the case for some vehicles. This first correction function provides, notably, a picture of the injector play present between the piezoelectric actuator and the poppet on which it acts to open or close the injector. This first correction function uses a tool in the form of a curve establishing a one-to-one relationship between a quantity of fuel passing through the injector and generating a pressure drop in the rail and a corresponding period of electrical charge applied to the piezoelectric actuator of the injector concerned, for a factory-new injector. This first function consists, notably, in applying a voltage pulse to the actuator during a specified period, in the form of the application of a specified electrical charge which causes the opening of the poppet without opening the injector and therefore without injecting fuel into the combustion chamber, and creates a pressure drop in the rail by ejecting from the rail a quantity of fuel which leaves the rail and passes through the injector to return to the fuel tank. This pressure drop is measured and is assigned to the duration of application of the voltage pulse. Thus it is possible to determine a curve of the gradient of the rail pressure drop as a function of the duration of the establishment of the charge Tcha.sub.mes applied to the piezoelectric actuator of the injector. The initial (factory) pressure drops for respective given durations of electrical charges are known as a result of the preliminary calibration of the injection system. This part of the first correction function thus compares the pressure drops measured by application of the first correction function with those recorded in the memory of the engine control unit (the factory-new values), which are indicative of the normal or original operation of the injector. It is this part of the first function that can advantageously be used for the application of the present invention. For example, if the measured pressure drop is smaller than that recorded for a given duration of electrical test charge, this means (after the correct operation of the fuel injection pump has been checked) that the quantity of fuel injected during the test pulse has decreased, that the opening period of the injector has therefore also decreased, and that the actuator play has therefore increased, essentially indicating a drift of the injector or, more precisely, depolarization of its piezoelectric actuator. According to the present invention, this part of the first correction function would also enable the same comparison to be used to detect a larger pressure drop in the rail, essentially indicating a reduction in the actuator play for a longer opening time. The curve of the rail pressure drop as a function of the duration of the electrical charge applied to the actuator of the injector thus indicates, by an inverse one-to-one relationship, the duration of the electrical charge to be applied to the piezoelectric actuator in order to obtain the correct pressure drop in the rail and therefore the correct quantity of fuel ejected from the rail. This first correction function therefore makes it possible, when used in full, to correct the drift of the piezoelectric actuator by the action of increasing the duration of the electrical charge applied to the piezoelectric actuator. If the play of the actuator play increases because of the progressive depolarization of the piezoelectric actuator, the first correction function sends an instruction to the electronic control system of the injector to command a longer opening of the injector and thus to compensate for the depolarization, indicated by an opening of the injector for a shorter period because of the shortening of the actuator.
(45) According to the invention, only the part of this first correction function which determines the actual test quantity of fuel leaving the rail as a result of the injector actuation test command is used to control the application of the polarization charge, for example in order to advantageously maintain, cancel or modulate the application of the polarization charge, and of the polarization discharge in the case of maintenance or modulation of the charge.
(46) The modulation of application of the polarization charge/discharge according to the invention may advantageously be provided by a number of methods, for example in the following way: Increasing/decreasing the interval of application of the polarization charges during the engine cycles. For example, by not applying the polarization charge continuously to all the engine cycles, but by applying, for example, the polarization charge in one of every two engine cycles, the frequency of application of the polarization charge being defined according to the requirements for readjustment of the polarization of the piezoelectric actuator; Increasing/decreasing the voltage Up reached by increasing/decreasing the period of the polarization charge, in other words the period corresponding to the length of the base of the triangle Qp in
(47) In fact, according to the invention, this first correction function could lose its original usefulness, as the present invention makes it possible to prevent depolarization of the actuator and therefore to prevent the drift of the injector. However, it may be useful to have this first correction function in the engine control unit in order to improve conformity with the quantities of fuel injected, if it is desired to use the method for controlling the injectors according to the invention while accepting a slight drift of the injectors. The test of the actual quantity of fuel injected and the application of this first correction function, if necessary, may be carried out on all the injectors of the engine.
(48) With reference to
(49) In the first case (step 400 in
(50) In the second case (step 500 in
(51) The adjustment of the polarization charge on the basis of the measurement of the pressure variation in the common fuel rail, as described above, is preferable, as it directly indicates the play of the piezoelectric actuator which is the parameter sensitive to the drift (depolarization) of the actuator acting on the length of the actuator, and therefore on the play via the chain of dimensions of the mechanical parts connected to this play.
(52) As shown in
(53) With reference to the example of
(54) The second engine parameter, measured in step 211 of this example, representative of the actual test quantity of fuel MF.sub.TESTREELLE injected in response to the command for the injection of the predetermined test quantity of fuel MF.sub.TESTECU, is the variation Δn of the engine speed.
(55) With reference to
(56) Step 212 of determining the actual test quantity of fuel injected MF.sub.TESTREELLE, using the representative second engine parameter in this example, corresponding to the variation Δn of engine speed, will now be described: the engine speed is measured in a known way by measuring the time elapsing between two specified positions of the crankshaft. The speed is deduced from this time because there is a known distance between said two given positions, and the acceleration or variation of the crankshaft speed is then found by derivation from the speed, enabling the engine torque to be determined if necessary. A correspondence table between the crankshaft accelerations/torques and the corresponding test quantities of fuel injected is drawn up for a given new engine, and the comparison step 300 is executed on the basis of this. To find the variation of the engine torque or acceleration caused by the injection of the actual quantity of fuel MF.sub.TESTREELLE, the time between two specified positions of the crankshaft is measured, these positions being, respectively, before and after the actual test quantity of fuel MF.sub.TESTREELLE injected in response to the command predetermined by the engine control unit. The speed and acceleration of the engine are measured by means of the crankshaft position sensor, a chronometer, and a computer already present in the engine control unit, this procedure being known to persons skilled in the art.
(57) This method of determining an injected quantity of fuel according to a variation in engine speed caused in the crankshaft is known to those skilled in the art and will not be detailed further here. One solution for adapting the present embodiment of the present invention to existing vehicles may be to use a second drift correction function for a piezoelectric injector, where this function is already present in the engine control unit; this is the case for some vehicles. This second correction function consists in injecting, in the deceleration phase of the engine (no load) for example, a small specified quantity of fuel, or “test injection”, and monitoring the results of this injection by means of the crankshaft position sensor, according to which the increase in torque due to the injection is determined. By integrating the deformation in the engine speed curve due to the test injection, it is possible to discover the test quantity of fuel actually injected, the second correction function then consisting in comparing this test quantity actually injected with the setpoint quantity commanded by the engine control unit. The learning provided by this second correction function consists in defining the new operating curve of the injector corresponding to actual test quantities of fuel injected as a function of times of electrical pulses applied to the injector. This new curve shows the variations in the quantities of fuel injected for a given electrical pulse time, with the corresponding factory curve, or conversely the variations in the pulse times required for the injector to inject a given quantity of fuel. Additionally, this second correction function does not exclusively take into account the drift of the injectors or the drift of the piezoelectric actuators, since it uses the torque or acceleration of the engine. It must therefore be made to determine, by learning, a curve of the actual quantities of fuel delivered by the injector as a function of the electrical pulse times applied; in the context of the application of this second correction function, if the test quantity of fuel injected is found to be smaller than the setpoint test quantity of fuel found from the nominal learning reference curve of the second correction function, this second adaptive function consists in correcting the drift of the injector by increasing the opening time of the injector to adjust the quantity of fuel injected with respect to the nominal learning reference curve of the second correction function. As in the case of the first correction function described above, according to the invention, it would be possible to use only the part of this second correction function which determines the actual quantity of fuel injected for test purposes, in order to inactivate, or not to inactivate, the polarization charge of the actuator. However, according to the invention, and as in the case of the first correction function, it may be useful to have the second correction function in the engine control unit in order to improve conformity with the quantities of fuel injected, if it is desired to use the method for controlling the injectors according to the invention while accepting a slight drift of the injectors. Clearly, the test of the actual quantity of fuel injected and the application of the second correction function, if necessary, may be carried out on all the injectors of the engine.
(58) With reference to
(59) In the first case (box 400 in
(60) In the second case (box 500 in
(61) The method for controlling a fuel injector described above, according to the invention, may be implemented in the engine control unit and coupled, if appropriate, to one or other of the two functions for correcting the drift of the injectors described above. The method for controlling a fuel injector described above, according to the invention, may advantageously be coupled to both functions if they are present. This is because the first correction function compensates for the upper part of an injector, which is essentially the play created by the piezoelectric actuator and the question of its depolarization. As regards the second function, this compensates for all the plays of an injector, in other words the upper and lower parts of the injector. By coupling the method described above to the second function as an alternative to, or in addition to, the first function, the application of the polarization charge according to the invention takes into account all the plays of the injector, and provides a correction of all of these plays by the polarization of the actuator, subject to a certain limit as explained above, consisting in retaining a minimum play of the actuator. Thus, in the absence of the first correction function, it is evident that the application of the polarization charge according to the invention is less directed toward the actual depolarization of the actuator.
(62) This method for controlling a fuel injector described above, according to the invention, thus enables the play of the actuator to be adjusted around the nominal value of play given by the manufacturer of the injection system, during the operation of the engine, and thus makes it possible to avoid or control the drift of this play, and therefore the drift of the quantities of fuel injected.
(63) The method of controlling a fuel injector described above, according to the invention, may advantageously be applied continuously from the starting of the vehicle onward, for the purpose of monitoring the variation of the actuator play as described, and in order to determine whether specific strategies of the method for controlling the piezoelectric actuator as described above, by modulation of the polarization charge as also described above, could be applied and implemented in accordance with the use of the vehicle. For example, the method for controlling the piezoelectric actuator may provide for the application of the maximum polarization charge, according to the application time of the polarization charge optimized according to the available time, if it is found that the continuous application of a given polarization voltage Up is insufficient to counteract the depolarization of the injectors. Conversely, if the continuous application of a given polarization voltage leads to a decrease in the play of the actuator, the polarization voltage Up may be reduced or applied in a non-continuous manner, as explained above.