Hand tool device
09827660 · 2017-11-28
Assignee
Inventors
Cpc classification
B25D11/104
PERFORMING OPERATIONS; TRANSPORTING
B25D2216/0038
PERFORMING OPERATIONS; TRANSPORTING
B25D16/006
PERFORMING OPERATIONS; TRANSPORTING
B25D2216/0023
PERFORMING OPERATIONS; TRANSPORTING
B25D2211/061
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A hand tool device includes: a striking mechanism which has a striker, a striker driving device, and a striker arresting device. In the case of a first drill rotation direction, the striker driving device is configured to propel the striker in at least a striking direction. The striker arresting device is configured to prevent the striker driving device from being operated in the case of a second drill rotation direction.
Claims
1. A hand tool device, comprising: a tool chuck having an axis of rotation; a striking mechanism which has a striker, a striker driving device, and a striker arresting device; and a planetary gear stage which operates the striker driving device in at least one operating state, the planetary gear stage including at least one planet gear which is connected to a planet carrier and coupled to a ring gear in a radially outward direction and coupled to a sun gear in a radially inward direction; wherein in the case of a clockwise drill rotation direction, the striker driving device is configured to propel the striker in at least a striking direction, the striking direction running parallel to the axis of rotation of the tool chuck and pointing from the striker towards the tool chuck, and the clockwise drill rotation direction being a clockwise rotational direction of the tool chuck when viewed in the striking direction; the striker arresting device is configured to prevent the striker driving device from being operated in the case of a counterclockwise drill rotation direction, the counterclockwise drill rotation direction being a counterclockwise rotational direction of the tool chuck when viewed in the striking direction; and the striker arresting device is configured to automatically prevent the striker driving device from being operated in the case of the counterclockwise drill rotation direction, wherein the striker arresting device acts upon a ring gear of the planetary gear stage, wherein the striker arresting device has at least one locking mechanism, wherein the locking mechanism includes a blocking device, a first wedging surface, a second wedging surface, and a free-running surface, wherein the first wedging surface forms an outer surface of the ring gear and the second wedging surface is disposed fixedly relative to a housing.
2. The hand tool device as recited in claim 1, wherein the striker arresting device has three locking mechanisms, each of the locking mechanisms includes a blocking device, a first wedging surface, a second wedging surface, and a free-running surface, wherein the first wedging surface forms an outer surface of the ring gear and the second wedging surface is disposed fixedly relative to a housing.
3. The hand tool device as recited in claim 1, wherein the striker arresting device acts upon a ring gear of the planetary gear stage.
4. The hand tool device as recited in claim 1, wherein the striker arresting device acts upon a planet carrier of the planetary gear stage.
5. The hand tool device as recited in claim 1, wherein the striker arresting device acts upon a striking mechanism spindle of the striking mechanism.
6. The hand tool device as recited in claim 1, wherein the striker arresting device is configured to stop the striker driving device in the case of a counterclockwise drill rotation direction.
7. The hand tool device as recited in claim 1, wherein the striker driving device includes a cam guide which drives the striker in at least a percussion drill mode.
8. The hand tool device as recited in claim 7, wherein the cam guide includes a striker free-running region.
9. A hand-held tool comprising the hand tool device as defined in claim 1, and further comprising: a hand tool housing; and a storage battery interface.
10. A hand tool device, comprising: a tool chuck having an axis of rotation; a striking mechanism which has a striker, a striker driving device, and a striker arresting device; and a planetary gear stage which operates the striker driving device in at least one operating state, the planetary gear stage including at least one planet gear which is connected to a planet carrier and coupled to a ring gear in a radially outward direction and coupled to a sun gear in a radially inward direction; wherein in the case of a clockwise drill rotation direction, the striker driving device is configured to propel the striker in at least a striking direction, the striking direction running parallel to the axis of rotation of the tool chuck and pointing from the striker towards the tool chuck, and the clockwise drill rotation direction being a clockwise rotational direction of the tool chuck when viewed in the striking direction; the striker arresting device is configured to prevent the striker driving device from being operated in the case of a counterclockwise drill rotation direction, the counterclockwise drill rotation direction being a counterclockwise rotational direction of the tool chuck when viewed in the striking direction; and the striker arresting device is configured to automatically prevent the striker driving device from being operated in the case of the counterclockwise drill rotation direction, wherein the striker arresting device acts upon a planet carrier of the planetary pear stage, wherein the planet carrier includes a first part and a second part, and the striker arresting device includes an overrunning clutch which is configured to connect the first part and the second part of the planet carrier in a rotatably fixed manner in the clockwise drill rotation direction and disconnect the first part and the second part from one another in the counterclockwise drill rotation direction.
11. The hand tool device as recited in claim 10, wherein the striker arresting device includes a blocking device which allows free-running in at least one operating state.
12. A hand tool device, comprising: a tool chuck having an axis of rotation; a striking mechanism which has a striker, a striker driving device, and a striker arresting device; and a planetary gear stage which operates the striker driving device in at least one operating state, the planetary gear stage including at least one planet gear which is connected to a planet carrier and coupled to a ring gear in a radially outward direction and coupled to a sun gear in a radially inward direction; wherein in the case of a clockwise drill rotation direction, the striker driving device is configured to propel the striker in at least a striking direction, the striking direction running parallel to the axis of rotation of the tool chuck and pointing from the striker towards the tool chuck, and the clockwise drill rotation direction being a clockwise rotational direction of the tool chuck when viewed in the striking direction; the striker arresting device is configured to prevent the striker driving device from being operated in the case of a counterclockwise drill rotation direction, the counterclockwise drill rotation direction being a counterclockwise rotational direction of the tool chuck when viewed in the striking direction; and the striker arresting device is configured to automatically prevent the striker driving device from being operated in the case of the counterclockwise drill rotation direction, wherein the striker arresting device acts upon a striking mechanism spindle of the striking mechanism, wherein the striking mechanism spindle includes a first part and a second part, and the striker arresting device includes an overrunning clutch which is configured to connect the first part and the second part of the striking mechanism spindle in a rotatably fixed manner in the clockwise drill rotation direction and disconnect the first part and the second part from one another in the counterclockwise drill rotation direction.
13. A hand tool device, comprising: a tool chuck having an axis of rotation; a striking mechanism which has a striker, a striker driving device, and a striker arresting device; and a planetary gear stage which operates the striker driving device in at least one operating state, the planetary gear stage including at least one planet gear which is connected to a planet carrier and coupled to a ring gear in a radially outward direction and coupled to a sun gear in a radially inward direction; wherein in the case of a clockwise drill rotation direction, the striker driving device is configured to propel the striker in at least a striking direction, the striking direction running parallel to the axis of rotation of the tool chuck and pointing from the striker towards the tool chuck, and the clockwise drill rotation direction being a clockwise rotational direction of the tool chuck when viewed in the striking direction; the striker arresting device is configured to prevent the striker driving device from being operated in the case of a counterclockwise drill rotation direction, the counterclockwise drill rotation direction being a counterclockwise rotational direction of the tool chuck when viewed in the striking direction; and the striker arresting device is configured to automatically prevent the striker driving device from being operated in the case of the counterclockwise drill rotation direction, wherein the striker arresting device has at least one locking mechanism, the locking mechanism including a blocking device in the form of a roller, a first wedging surface, a second wedging surface, and a free-running surface, wherein the first wedging surface forms an outer surface of the ring gear and the second wedging surface is disposed fixedly relative to a housing.
14. A hand tool device, comprising: a striking mechanism which has a striker, a striker driving device, and a striker arresting device; and a planetary gear stage which operates the striker driving device in at least one operating state; wherein in the case of a clockwise drill rotation direction, the striker driving device is configured to propel the striker in at least a striking direction; the striker arresting device is configured to prevent the striker driving device from being operated in the case of a counterclockwise drill rotation direction, wherein the striker arresting device acts upon a ring gear of the planetary gear stage, wherein the striker arresting device has at least one locking mechanism, wherein the locking mechanism includes a blocking device in the form of a roller, a first wedging surface, a second wedging surface, and a free-running surface, wherein the first wedging surface forms an outer surface of the ring gear and the second wedging surface is disposed fixedly relative to a housing.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
DETAILED DESCRIPTION OF THE INVENTION
(20)
(21) Tool support unit 20a includes a tool chuck 36a and a tool spindle 38a. During operation, tool chuck 36a secures an insertion tool not shown here, such as a drill bit or a screw bit. Tool chuck 36 secures the insertion tool in a friction-locked manner. Tool chuck 36a has three chuck jaws, which are movably tightened by an operator and secure the insertion tool during operation. In addition, during operation, tool chuck 36a fixes the insertion tool in position in an axially immovable manner with respect to tool chuck 36a and, in particular, with respect to tool spindle 38a. A portion of tool chuck 36a and tool spindle 38a are interconnected so as to be stationary relative to one another. Here, tool chuck 36a and tool spindle 38a are screwed to one another. Hand tool device 12a has a bearing device 40a, which supports tool spindle 38a on a side facing tool chuck 36a. Bearing device 40a supports tool spindle 38a in an axially movable manner. Bearing device 40a is connected to tool spindle 38a in an axially fixed manner. Bearing device 40a is supported in hand tool housing 14a in an axially movable manner. Hand tool device 12a has a further bearing device 41a, which supports tool spindle 38a on a side facing planetary gearing 28a. In this instance, bearing device 41a takes the form of a rolling-contact bearing, in this case, a needle bearing, through which low-clearance support is possible. Bearing device 41a supports tool spindle 38a in an axially displaceable manner. A striking mechanism spindle 46a surrounds bearing device 41a. Bearing device 41a is functionally situated between tool spindle 38a and striking mechanism spindle 46a.
(22) Tool spindle 38a includes an impact surface 42a, which a striker 44a of striking mechanism 22a strikes during a percussion drill mode. Striker 44a has a mass, which is, at a maximum, two thirds as large as a mass of tool support unit 20a. In this case, the mass of striker 44a is less than half as large as the mass of tool support unit 20a. The mass of striker 44a is approximately 45% of the mass of tool support unit 20a.
(23) In
(24)
(25) Striking mechanism spring 48a accelerates striker 44a in striking direction 54a prior to an impact. To that end, hand tool housing 14a supports striking mechanism spring 48a on a side facing away from striker 44a. Striking mechanism spring 48a presses directly against striker 44a. Striker 44a has a spring attachment 60a. Spring attachment 60a takes the form of an annular depression.
(26) Striking mechanism spindle 46a takes the form of a hollow shaft. Planetary gearing 28a drives striking mechanism spindle 46a. To that end, striking mechanism spindle 46a has gear teeth 76a on a side facing away from tool chuck 36a. Guide curves 66a, 68a each have a striker free-running region 78a, 80a, a striker lifting region 82a, 84a, and an assembly opening 86a, 88a. During assembly, connecting devices 70a, 72a are inserted through assembly openings 86a, 88a into attachment recesses 74a of striker 44a. Viewed in striking direction 54a, striking mechanism spindle 46a rotates clockwise during percussion drill mode. Striker lifting regions 82a, 84a are helically shaped. They extend 180 degrees around an axis of rotation 90a of striking mechanism spindle 46a. In percussion drill mode, striker lifting regions 82a, 84a move connecting devices 70a, 72a and, therefore, striker 44a opposite to striking direction 54a. Thus, striking mechanism 22a includes connecting devices 70a, 72a, which transmit a motion of striking mechanism spindle 46a to striker 44a in at least one operating state.
(27) Striker free-running regions 78a, 80a each connect two ends 92a, 94a, 96a, 98a of striker lifting regions 82a, 84a. Striker free-running regions 78a, 80a extend 180 degrees around an axis of rotation 90a of striking mechanism spindle 46a. Striker free-running regions 78a, 80a each have a striking edge 100a, 102a, which, starting from an end 94a, 96a of striker lifting region 82a facing planetary gearing 28a, runs approximately parallel to striking direction 54a. After connecting devices 70a, 72a penetrate into striker free-running regions 78a, 80a, striking mechanism spring 48a accelerates striker 44a and connecting devices 70a, 72a in striking direction 54a. In this context, connecting devices 70a, 72a move through striker free-running regions 78a, 80a without experiencing an axial force, until striker 44a strikes impact surface 42a. Cam guides 62a, 64a are positioned about axis of rotation 90a so as to be offset by 180 degrees. Cam guides 62a, 64a are positioned one behind the other in the axial direction.
(28) Planetary gearing 28a includes first planetary gear stage 104a, a second planetary gear stage 106a, a third planetary gear stage 108a and a fourth planetary gear stage 110a.
(29) In a percussion drill mode, first striker arresting device 24a fixes ring gear 116a of first planetary gear stage 104a in position relative to hand tool housing 14a. First striker arresting device 24a is configured to engage striker driving device 50a in the case of a first, clockwise drill rotation direction, and to automatically arrest striker driving device 50a in the case of a second, counterclockwise drill rotation direction. First striker arresting device 24a acts upon ring gear 116a of first planetary gear stage 104a. First striker arresting device 24a locks ring gear 116a of first planetary gear stage 104a in the first, clockwise drill rotation direction. In the case of the second, counterclockwise drill rotation direction, first striker arresting device 24a releases ring gear 116a of first planetary gear stage 104a, so that it may rotate. To that end, first striker arresting device 24a has three locking mechanisms 122a. Locking mechanisms 122a each include a blocking device 124a, a first wedging surface 126a, a second wedging surface 128a and free-running surfaces 130a. Blocking device 124a takes the form of a roller. First wedging surface 126a forms an external region of a surface of ring gear 116a of first planetary gear stage 104a. Second wedging surface 128a is positioned so as to be stationary relative to hand tool housing 14a. During operation in the first, clockwise drill rotation direction, blocking devices 124a become pinched between first wedging surfaces 126a and second wedging surface 128a. During operation in the second, counterclockwise drill rotation direction, free-running surfaces 130a guide blocking devices 124a and prevent locking.
(30) In addition,
(31) Furthermore,
(32) Second striker arresting device 26a has a striker arresting clutch 142a. Striker arresting clutch 142a is partially formed in one piece with planetary gearing 28a. Striker arresting clutch 142a is situated between first planetary gear stage 104a and second planetary gear stage 106a. Striker arresting clutch 142a has a first coupling element 144a, which is connected to a planet carrier 114a of first planetary gear stage 104a in a rotatably fixed manner. Striker arresting clutch 142a has a second coupling element 146a, which is connected to a planet carrier 120a of second planetary gear stage 106a in a rotatably fixed manner. In the illustrated screwing mode and drilling mode, striker arresting clutch 142a is open. In a percussion drill operation, tool spindle 38a transmits an axial coupling force to striker arresting clutch 142a, when the operator presses an insertion tool against a workpiece. The coupling force closes striker arresting clutch 142a. In
(33) Planet carrier 120a of second planetary gear stage 106a is formed in two parts. A first part 150a of planet carrier 120a of second planetary gear stage 106a is connected to tool spindle 38a in a rotatably fixed manner. First part 150a of planet carrier 120a is connected to tool spindle 38a in an axially displaceable manner, which means that even in the event of a stroke, planet carrier 120a remains rotationally coupled to tool spindle 38a. Thus, first part 150a is permanently connected to tool spindle 38a. First part 150a of planet carrier 120a is supported against striker engagement spring 148a in an axially displaceable manner. A second part 152a of planet carrier 120a of second planetary gear stage 106a is connected to first part 150a of planet carrier 120a in a rotatably fixed manner. First part 150a and second part 152a of planet carrier 120a are connected so as to be axially displaceable relative to one another. First part 150a and second part 152a of planet carrier 120a are permanently connected in a rotatably fixed manner.
(34)
(35)
(36) Control element 134a of hand tool device 12a has support devices 190a, which prevent an axial movement of limit stop device 182a in at least a drilling mode. To that end, support devices 190a brace limit stop device 182a in the axial direction. In the case of a screwing mode illustrated, in particular, in
(37)
(38)
(39)
(40) As shown in
(41) Operating device 32a has a first operating element 218a and a second operating element 220a. First operating element 218a is situated on a side of hand tool housing 14a facing away from handle 18a. It is supported so as to be movable parallelly to the axial direction of planetary gearing 28a. First operating element 218a is connected to ring gear 204a of third planetary gear stage 108a in the axial direction by an adjusting device 222a of operating device 32a. Ring gear 204a of third planetary gear stage 108a has a keyway 224, with which adjusting device 222a engages. Consequently, ring gear 204a of third planetary gear stage 108a is connected to adjusting device 222a in the axial direction, so as to be axially rotatable relative to adjusting device 222a. Adjusting device 222a is designed to be elastic, which means that the gear ratio may be adjusted independently of a rotational position of ring gear 204a of third planetary gear stage 108a. When first operating element 218a is pushed in the direction of tool chuck 36a, the first gear ratio is set. When second operating element 220a is pushed away from tool chuck 36a, the second gear ratio is set.
(42) Second operating element 220a is situated on a side of hand tool housing 14a facing away from handle 18a. Second operating element 220a is positioned so as to be displaceable about an axis, which is oriented parallel to the axial direction of planetary gearing 28a. Second operating element 220a is connected to control element 134a of hand tool device 12a in a rotatably fixed manner. The screwing mode, the drilling mode and the percussion drill mode may be set, using second operating element 220a. When second operating element 220a is pushed to the left, as viewed in striking direction 54a, the percussion drill mode is set. When second operating element 220a is pushed to the right, as viewed in striking direction 54a, the screwing mode is set. When second operating element 220a is positioned centrally, as viewed in striking direction 54a, the drilling mode is set.
(43)
(44) Drive unit 30a takes the form of an electric motor. Drive unit 30a has a maximum torque, which produces a maximum tool torque of greater than 15 Nm at the first gear ratio, and less than 15 Nm at the second gear ratio. The maximum tool torque at the first gear ratio is 30 Nm. The maximum tool torque at the second gear ratio is 10 Nm. In this context, the tool torque is to be determined according to the DIN EN 60745 standard.
(45) In a percussion drill mode, striker engagement spring 148a of hand tool device 12a opens striker arresting clutch 142a when the operator removes the insertion tool from the workpiece. Striker engagement spring 148a is positioned coaxially to planetary gear stages 104a, 106a, 108a, 110a of planetary gearing 28a. Second planetary gear stage 106a and third planetary gear stage 108a each surround striker engagement spring 148a on at least one plane, which is oriented perpendicularly to the axial direction of planetary gearing 28a. Second planetary gear stage 106a and third planetary gear stage 108a are each positioned functionally between at least two further planetary gear stages 104a, 106a, 108a, 110a of planetary gearing 28a. Planet carrier 120a of second planetary gear stage 106a supports striker engagement spring 148a on a side facing away from tool chuck 36a.
(46) Further exemplary embodiments of the present invention are shown in
(47) A further, alternative exemplary embodiment of a first striker arresting device 24b is schematically illustrated in
(48) A further exemplary embodiment of a first striker arresting device 24c is schematically illustrated in
(49) A further exemplary embodiment of a striker engagement spring 148d is illustrated in
(50)
(51) Safety device 226e has a free-running region 248e delimited by first operating element 218e. Safety device 226e has a free-running region 250e delimited by second operating element 220e. Free-running region 248e of first operating element 218e allows the screwing mode, the drilling mode and the percussion drill mode to be set, when a second gear ratio is set. Free-running region 250e of second operating element 220e allows the screwing mode and the drilling mode to be set, when a first gear ratio is set. In the percussion drill mode, safety device 226e prevents the first gear ratio from being set. When the first gear ratio is set, safety device 226e prevents the percussion drill mode from being set.