Marine propulsion system and control method
11673633 · 2023-06-13
Assignee
Inventors
- Jason S. Arbuckle (Horicon, WI)
- Matthew W. Snyder (Fond du Lac, WI)
- Travis C. Malouf (Germantown, WI, US)
- Robert R. Osthelder (Omro, WI, US)
Cpc classification
B63H20/10
PERFORMING OPERATIONS; TRANSPORTING
B63B79/40
PERFORMING OPERATIONS; TRANSPORTING
B63H2021/216
PERFORMING OPERATIONS; TRANSPORTING
B63B79/30
PERFORMING OPERATIONS; TRANSPORTING
B63H21/21
PERFORMING OPERATIONS; TRANSPORTING
International classification
B63H21/21
PERFORMING OPERATIONS; TRANSPORTING
B63B79/30
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method of controlling a plurality of marine drives on a marine vessel includes detecting that at least one of the plurality of marine drives and that at least one of the plurality of marine drives is not running, and then determining, based on the trim position of each of the at least one non-running marine drives, that at least one non-running marine drive is trimmed down. If so, an output limit restriction is effectuated for each of the at least one running marine drive and an alert is generated to advise an operator of the output limit restriction.
Claims
1. A method of controlling a plurality of marine drives on a marine vessel, the method comprising: detecting, by a control system, that at least one of the plurality of marine drives is running and that least one of the plurality of marine drives is not running; determining, by the control system, based on a trim position of each of the at least one non-running marine drive, that at least one non-running marine drive is trimmed down; effectuating an output limit restriction for each of the at least one running marine drive including controlling, by the control system, each of the at least one running marine drive so as not to exceed the output limit restriction; and generating an alert to an operator of the output limit restriction.
2. The method of claim 1, further comprising generating an instruction to the operator to trim up the at least one non-running marine drive that is trimmed down.
3. The method of claim 1, further comprising removing the output limit restriction after every non-running marine drive is trimmed up to at least a threshold trim position.
4. The method of claim 3, wherein the threshold trim position is a trim position above which a propeller of the non-running marine drive is above a water surface.
5. The method of claim 1, wherein determining that the at least one non-running marine drive is trimmed down includes determining that the trim position of the respective marine drive is less than a threshold trim position.
6. The method of claim 1, wherein the output limit restriction prevents a speed condition of the marine vessel and/or at least one marine drive from exceeding a speed threshold.
7. The method of claim 6, wherein the speed threshold represents a maximum speed condition at which a transmission of the non-running marine drive that is trimmed down will not be damaged.
8. The method of claim 6, wherein the speed threshold is a transmission speed and the speed condition is a transmission speed of the at least one marine drive that is trimmed down.
9. The method of claim 6, wherein the speed threshold includes a vessel speed and the speed condition includes a vessel speed of the marine vessel.
10. The method of claim 6, wherein the speed threshold includes an engine speed and the speed condition includes an engine speed of the at least one running marine drive.
11. The method of claim 6, wherein the speed condition includes at least one of a vessel speed of the marine vessel, an engine speed of the at least one running marine drive, and a transmission speed of the at least one non-running marine drive that is trimmed down.
12. The method of claim 1, wherein the step of detecting the at least one running marine drive and the at least one non-running marine drive includes identifying which of the plurality of marine drives are running and which of the plurality of marine drives are not running based on at least one of an engine speed of each marine drive, a throttle position of each marine drive, and an engine state of each marine drive.
13. A marine propulsion system for a marine vessel comprising: at least two marine drives; a control system communicatively connected to the at least two marine drives and configured to: detect that at least one of the marine drives is running and that least one of the marine drives is not running; determine, based on a trim position of each of the at least one non-running marine drive, that at least one non-running marine drive is trimmed down; effectuate an output limit restriction for each of the at least one running marine drive to prevent a speed condition of the marine vessel and/or at least one marine drive from exceeding a speed threshold; and generate an alert to an operator of the output limit restriction.
14. The system of claim 13, further comprising: a user interface in communication with the control system; wherein the control system is further configured to: control the user interface to generate an instruction to the operator to trim up the at least one non-running marine drive that is trimmed down; and remove the output limit restriction after every non-running marine drive is trimmed up to at least a threshold trim position such that its propeller is above a water surface.
15. The system of claim 13, wherein the control system is further configured to determine that every non-running marine drive is trimmed up to at least a threshold trim position prior to removing the output limit restriction.
16. The system of claim 13, wherein the speed threshold represents a maximum speed condition at which a transmission of the non-running marine drive that is trimmed down will not be damaged.
17. The system of claim 16, wherein the speed threshold is a transmission speed and the speed condition is a transmission speed of the at least one non-running marine drive that is trimmed down.
18. The system of claim 16, wherein the speed threshold includes a vessel speed and the speed condition includes a vessel speed of the marine vessel.
19. The system of claim 16, wherein the speed threshold includes an engine speed and the speed condition includes an engine speed of the at least one running marine drive.
20. The system of claim 13, wherein the speed condition includes at least one of a vessel speed of the marine vessel, an engine speed of the at least one running marine drive, and a transmission speed of the at least one non-running marine drive that is trimmed down.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) The Figure is a schematic depiction of a marine vessel incorporating one example of architecture according to the present disclosure.
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DETAILED DESCRIPTION
(11) The present inventors have recognized a problem with certain multi-drive propulsion systems relating to situations where only a subset of the plurality of marine drives is running and one or more of the drives is not running while the vessel is underway. This may occur where, for example, an operator keys on only a subset of the drives in order to propel the marine vessel at a relatively slow speed, such as to exit a marina. An operator may intentionally operate only a portion of the drives on a vessel in order to minimize wear on the drives, save fuel, etc. Additionally, a subset of the plurality of marine drives on a vessel may be running if one or more of the marine drives encounters a problem such that it is not operable or should not be operated. When only a subset of the drives on a marine vessel is operated, the non-operating subset of drives is often dragged through the water while the vessel is underway, remaining trimmed down to a normal operating trim position such that the propeller of the non-operating drive remains in the water. This causes the propeller of that drive to rotate, which in turn rotates the transmission within that drive. For certain types of marine drives, such rotation when the drive is not operating can be problematic. For example, in some drives the transmission is not lubricated when the engine is not running and thus can be damaged if rotated at a high speed when the engine is off.
(12) The inventors have further recognized that other problems or undesirable effects may occur where only a subset of marine drives is running, such as steering constraints or undesirable rudder effects by the non-operating drive(s). In view of these challenges and problems recognized by the inventors, they developed the disclosed system and method whereby an output limit restriction is imposed in situations where only a subset of the drives on a vessel are running and at least one non-running marine drive remains trimmed down such that its propeller is in the water. In conjunction with the output limit restriction, an alert may be generated to an operator advising of the output limit restriction and/or instructing the operator to trim up the one or more non-operating marine drives such that all non-operating marine drives are trimmed up and out of the water.
(13) Accordingly, the propulsion system is configured to prevent damage to non-running marine drives by preventing them from being dragged through the water at high speeds, and/or to prevent other negative consequences of dragging non-operating marine drives through the water while the vessel is underway. Once the operator trims up the marine drives, or otherwise starts the non-operating drives so that they are running, the output limit restriction may be removed. In certain embodiments, removing the output limit restriction may further require the operator to move one or more throttle levers of the operating marine drives back to an idle position or some other threshold lever position prior to removing the output limit restriction.
(14) In one embodiment, the method and system regard a drive protection scheme where, once it is identified that a non-operating marine drive is trimmed down, the output limit is immediately effectuated. In other embodiments, the system may be configured to first determine that a speed condition of the marine vessel and/or a speed condition of at least one of the marine drives is at or near a speed threshold prior to implementing the output limit restriction. The speed threshold may represent a maximum speed condition at which the transmission of the non-running marine drive that is trim down will not be damaged. For example, the speed condition may be one or more of a vessel speed of the marine vessel, an engine speed of the at least one running marine drive, a throttle position of the at least one running marine drive, and/or a transmission speed of the at least one non-running marine drive that is trimmed down.
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(16) In the examples shown and described, the marine drives have an engine that causes rotation of the drive shaft to thereby cause rotation of a propeller shaft having a propeller 37 at the end thereof, which will be understood as referring to a propeller or an impeller, or combination thereof. The propeller 37 is connected to and rotates with the propeller shaft propels the marine vessel 2. The direction of rotation of the propeller 37 is changeable by a gear system (e.g., a transmission), which has a forward gear associated with a forward thrust caused by a first rotational direction and a reverse gear associated with a backward thrust caused by the opposite rotational direction. As is conventional, the gear system (e.g., a transmission) is positionable between the forward gear, a neutral state (no thrust output), and the reverse gear. Such positioning is typically controlled by a remote control 11 (
(17) The propulsion system includes a control system 100 that includes one or more controllers and communication networks for effectuating propulsion control, such as based on user input. Referring to
(18) Thereby, communication is facilitated between the HCMs and the ECMs, whereby the ECM communicates communicate engine parameters—e.g., engine state (stall, crank, or run), engine rpm, throttle position, transmission speed, etc.—and the HCM can communicate control instructions—e.g. output commands based (such as based on user inputs to control throttle, steering, and/or trim) and/or output restrictions. In other embodiments, the methods and systems described herein may be accomplished by the ECMs 41 and 42 associated with the respective marine drives 31 and 32 without the involvement of HCMs or other additional control modules, and in such an embodiment the ECMs 41 and 42 may be connected by any wired or wireless communication link as described above. For example, the ECMs 41 and 42 may directly communicate their engine states, engine speeds, etc. with one another, and may be equipped to execute some or all of the methods described herein for determining and implementing an output limit.
(19) Each HCM 21, 22 is communicatively connected to a remote control 11a, 11b for controlling the operation of the respective marine drive 31, 32. In another embodiment, both marine drives 31 and 32 are controlled by a single remote control 11 communicatively connected to both HCMs 21, 22 such that the throttle request is the same for the two drives and the throttles are not separately controllable by an operator. In a preferred embodiment, the remote control 11 is a drive-by-wire input device, and the position of the lever 50 sensed by the position sensor 17 will be translated into a control input to a throttle valve, for example. Such drive-by-wire systems are known in the art, an example of which is disclosed at U.S. Pat. No. 9,103,287 incorporated herein by reference.
(20) The control system 100 arrangement depicted and described at
(21) As shown in
(22) On a vessel with a plurality of marine drives, the marine drives are generally positioned symmetrically about a centerline 7 of the marine vessel 2 so that the forces on the marine vessel balance and no appreciable net torque on the marine vessel is created when the marine drives 31 and 32 are in the straight ahead position—i.e., when the force created by the propulsor 37a-37e for the marine drive 31-35 is in the straight ahead direction parallel with the centerline 7. Accordingly, a marine vessel 2 equipped with two marine drives 31 and 32 (
(23) Similar to the system described above with respect to
(24) Referring now to
(25) Now referring to
(26) In each of
(27) In
(28) Returning to
(29) Each of the controllers (HCMs, ECMs, etc.) may have a memory and a programmable processor, such as processor 67 and memory 63 in HCM 22. As is conventional, the processor 67 can be communicatively connected to a computer readable medium that includes volatile or nonvolatile memory upon which computer readable code (software) is stored. The processor 67 can access the computer readable code on the computer readable medium, and upon executing the code can send signals to carry out functions according to the methods described hereinbelow. Execution of the code allows the control system 100 to control one or more actuators (for example trim actuators 48a, 48b) and various other systems in or associated with the marine drives 31, 32. Processor 67 can be implemented within a single device but can also be distributed across multiple processing devices or sub-systems that cooperate in executing program instructions. Examples include general purpose central processing units, application specific processors, and logic devices, as well as any other type of processing device, combinations of processing devices, and/or variations thereof. The control system 100 may also obtain data from sensors aboard the vessel (e.g., trim position sensors 36a and 36b, and the processor 67 may save or interpret the data as described hereinbelow. In the example shown, at least on HCM 22 comprises a memory 63 (such as, for example, RAM or ROM), although the all control modules may comprise such storage.
(30) As described above, the system may be configured to effectuate an output limit restriction for each running marine drive in order to prevent damage or otherwise undesirable conditions when non-running marine drives remain trimmed down while the vessel 2 is underway. As described above, one concern regards damage to the transmissions of the non-running marine drives when they are dragged through the water at sufficient speed. Accordingly, the control system 100 may be configured to effectuate an output limit restriction for each running marine drive that prevents the vessel and or the marine drives 31, 32 from exceeding a speed threshold. In various environments, the speed condition and corresponding speed threshold maybe one or more of a transmission speed of the non-running marine drive that is trimmed down, an engine speed of one or more of the running marine drives, a throttle position of one or more of the running marine drives, or a vessel speed.
(31) As is well known, each marine drive 31, 32 includes a transmission 51a, 51b driven into rotation by the engine of the marine drive. The output shaft of the transmission drives rotation of the propeller 37a, 37b. Conversely, rotation of the propeller 37a, 37b induces rotation of the transmission 51a, 51b when a non-running drive 31, 32 is being drugged through the water. This rotation, if at a sufficiently high speed and or maintained for a sufficient time, can damage the transmission. Thus, in certain embodiments, the speed threshold is set to avoid damaging the transmission of a non-running marine drive that is trimmed down. In such embodiments, the speed threshold represents a maximum speed condition at which a transmission of the non-running marine drive that is trimmed down will not be damaged, even when that maximum speed condition is maintained for an extended duration.
(32) In certain embodiments, the speed condition and corresponding speed threshold is a transmission speed, such as a transmission output speed, measured from the transmission 51a, 51b of each drive 31, 32. For example, the transmission speed may be measured by a transmission output speed sensor (TOSS). To provide just one example, the TOSS sensor 55a, 55b may be at a variable reluctance sensor or a hall effect sensor configured to sense rotational speed of the output shaft of the transmission, and in some embodiments may also be configured to determine output shaft angular position and/or rotational direction. In other embodiments, the speed condition may be a vessel speed, engine speed, throttle position, etc. measured or obtained as described herein.
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(34) Once it is detected that only a subset of the marine drives is running, logic is executed to determine whether any of the non-running marine drives are trimmed down. In the depicted embodiment, step 204 is executed to determine whether the trim position of the non-running marine drives is greater than a threshold trim position. For example, the threshold trim position may be a trim angle above which the propeller 37 of the respective marine drive is sufficiently above the water surface 88 such that it will not be dragged through the water and caused to rotate while the marine vessel is underway. If the trim position of one or more of the non-running drives is less than the threshold trim position, then it is determined that the at least one non-running marine drive is trimmed down and that logic should be executed to impose an output restriction. If, on the other hand, the trim position of all non-running drives is greater than the threshold trim position, than the inquiry is ended at step 205 and no output limit restriction is imposed.
(35) When one of the non-running marine drives is trimmed down, the output restriction limit is imposed by the control system 100 at step 206 in order to prevent a speed condition of the marine vessel and/or at least one of the marine drives from exceeding a speed threshold. Namely, the power output of the operating drives is sufficiently limited so that the speed threshold is not exceeded. As described above, the speed threshold may be any value or condition relating to speed of the vessel or the marine drives, such as vessel speed, engine speed, throttle position, transmission speed, etc. For example, the output limit restriction may be a limitation on the maximum power output of the running marine drives. Such output limit restrictions are known in the relevant art and implemented in certain conditions, such as upon detection of a fault condition or failure condition.
(36) An alert may be generated at step 208 to advise the operator that the output restriction limit is in effect. For example, the alert may be provided via the display 20 or other user interface element, such as a speaker. For example, an alert may be provided on a digital display 20 at the helm of the vessel 2 advising the operator of the output limit restriction and the reason therefore—namely, that one or more non-running marine drives remains trimmed down. The system 100 may further be configured to operate the display 20 to generate an instruction at step 201 to instruct the operator to either start the non-running marine drive or trim it up such that the propeller is out of the water.
(37) As represented by step 214, the control system 100 then monitors to detect when and if the trim position of the offending non-running marine drives reaches the threshold trim position at step 212. Likewise, the control system is configured to determine whether the non-running marine drives are instead started up such that they are no longer in a compromised state. Once the non-running drives are either started or trimmed up, the output limit restriction can be removed. In the depicted example, the control system 100 is configured to require that the lever position of each output limited marine drive (e.g., each of the prior-identified running marine drives detected at step 202) reaches idle prior to unlatching the output limit. For example, the system 100 may be configured to require that the remote control lever 50 reach a lever position associated with engine idle and/or associated with a neutral gear state of the transmission 51, or some other threshold lever position, prior to removing the restriction.
(38) This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to make and use the invention. Certain terms have been used for brevity, clarity and understanding. No unnecessary limitations are to be inferred therefrom beyond the requirement of the prior art because such terms are used for descriptive purposes only and are intended to be broadly construed. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have features or structural elements that do not differ from the literal language of the claims, or if they include equivalent features or structural elements with insubstantial differences from the literal languages of the claims.