Heat exchanger and water heater
09829257 · 2017-11-28
Assignee
Inventors
Cpc classification
Y02B30/00
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F28F1/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D1/0477
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H8/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F1/325
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H9/0031
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F24H1/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H8/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H1/43
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F1/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D1/047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A fin includes a cut and raised slit and a cut and raised wall portion. The cut and raised slit is formed in a region adjacent to at least one through hole of a plurality of through holes in a first direction and has a tunnel-shaped hole extending in a second direction intersecting the first direction. The cut and raised wall portion is located in the second direction of the cut and raised slit, protrudes toward a main surface of the fin, and extends along the first direction. Thus, a heat exchanger and a water heater capable of sufficiently conducting an amount of heat of a combustion gas to a heat conduction pipe even in a blind spot of a flow of the combustion gas of the heat conduction pipe and suppressing noise can be realized.
Claims
1. A heat exchanger, comprising: a plurality of fins each having a main surface and a plurality of through holes arranged as aligned along a first direction in said main surface, and arranged as stacked at a distance from one another; and a heat conduction pipe passing through said plurality of through holes in each of said plurality of fins, at least one fin among said plurality of fins including a cut and raised slit formed in a region adjacent to at least one through hole of said plurality of through holes in said first direction and having a tunnel-shaped hole extending in a second direction intersecting said first direction, and a cut and raised wall portion located in said second direction of said cut and raised slit, protruding from said main surface of said at least one fin, and extending along said first direction, wherein the cut and raised wall portion has one end portion connected to the at least one fin and the other end portion protruding from the main surface of the at least one fin, the one end portion, which is connected to the at least one fin, extends along the first direction in said main surface, said plurality of through holes include a plurality of first-stage through holes arranged as aligned in said first direction and a plurality of second-stage through holes arranged as aligned in said first direction and arranged at a distance from said plurality of first-stage through holes in said second direction, all of said cut and raised wall portions are arranged to be disposed toward a downstream side in a direction of flow of a combustion gas from a virtual line connecting centers of the plurality of first-stage through holes arranged as aligned in said first direction, the first-stage through holes are arranged on a downstream side in the direction of flow of the combustion gas from the second-stage through holes, and the cut and raised wall portion is arranged on only a downstream side in the direction of flow of the combustion gas from the cut and raised slit.
2. The heat exchanger according to claim 1, wherein said cut and raised slit and said cut and raised wall portion are arranged between an edge of said fin and said through hole located at an endmost portion of said plurality of through holes arranged as aligned in said first direction.
3. The heat exchanger according to claim 1, wherein said cut and raised slit and said cut and raised wall portion are arranged between two said through holes adjacent to each other among said plurality of through holes arranged as aligned in said first direction.
4. The heat exchanger according to claim 1, wherein a height of said cut and raised wall portion from said main surface is greater than half a dimension of an interval between two said fins adjacent to each other among said plurality of fins.
5. The heat exchanger according to claim 4, wherein a length of extension of said cut and raised wall portion in said first direction is longer than a length of extension of said cut and raised slit in said first direction.
6. The heat exchanger according to claim 4, wherein a hole pitch between said plurality of first-stage through holes is smaller than a hole pitch between said plurality of second-stage through holes.
7. A water heater, comprising: said heat exchanger according to claim 4; and a combustion apparatus for producing a combustion gas to be provided to said heat exchanger.
8. The heat exchanger according to claim 1, wherein a length of extension of said cut and raised wall portion in said first direction is longer than a length of extension of said cut and raised slit in said first direction.
9. The heat exchanger according to claim 8, wherein a hole pitch between said plurality of first-stage through holes is smaller than a hole pitch between said plurality of second-stage through holes.
10. A water heater, comprising: said heat exchanger according to claim 8; and a combustion apparatus for producing a combustion gas to be provided to said heat exchanger.
11. The heat exchanger according to claim 1, wherein a hole pitch between said plurality of first-stage through holes is smaller than a hole pitch between said plurality of second-stage through holes.
12. A water heater, comprising: said heat exchanger according to claim 11; and a combustion apparatus for producing a combustion gas to be provided to said heat exchanger.
13. A water heater, comprising: said heat exchanger according to claim 1; and a combustion apparatus for producing a combustion gas to be provided to said heat exchanger.
14. The water heater according to claim 13, further comprising an exhaust collection and guide member covering said heat exchanger on a side opposite to a side where said combustion apparatus of said heat exchanger is arranged and having an outlet port, wherein said cut and raised slit and said cut and raised wall portion are arranged between two said through holes adjacent to each other in a region directly under said outlet port of said exhaust collection and guide member and said cut and raised slit and said cut and raised wall portion are not arranged between two said through holes adjacent to each other in a region other than the region directly under said outlet port of said exhaust collection and guide member.
15. A heat exchanger, comprising: a plurality of fins each having a main surface and a plurality of through holes arranged as aligned along a first direction in said main surface, and arranged as stacked at a distance from one another; and a heat conduction pipe passing through said plurality of through holes in each of said plurality of fins, at least one fin among said plurality of fins including a cut and raised slit formed in a region adjacent to at least one through hole of said plurality of through holes in said first direction and having a tunnel-shaped hole extending in a second direction intersecting said first direction, and a cut and raised wall portion located in said second direction of said cut and raised slit, protruding from said main surface of said at least one fin, and extending along said first direction, wherein the cut and raised wall portion has one end portion connected to the at least one fin and the other end portion protruding from the main surface of the at least one fin, the one end portion, which is connected to the at least one fin, extends along the first direction in said main surface, said plurality of through holes include a plurality of first-stage through holes arranged as aligned in said first direction and a plurality of second-stage through holes arranged as aligned in said first direction and arranged at a distance from said plurality of first-stage through holes in said second direction, a hole pitch between said plurality of first-stage through holes is smaller than a hole pitch between said plurality of second-stage through holes, and the cut and raised wall portion is arranged on only a downstream side in a direction of flow of a combustion gas from the cut and raised slit.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE PREFERRED EMBODIMENTS
(15) One embodiment of the present invention will be described hereinafter with reference to the drawings.
(16) A construction of a water heater in the present embodiment will initially be described with reference to
(17) Referring to
(18) Blowing portion 6 serves to supply air for combustion to combustion apparatus 3, and it has, for example, a fan, a fan case, a fan motor, and the like. This blowing portion 6 is attached to a lower portion of combustion apparatus 3.
(19) Each of primary heat exchanger 11 and secondary heat exchanger 21 serves to exchange heat through the combustion gas supplied from combustion apparatus 3. Primary heat exchanger 11 is attached onto combustion apparatus 3 and secondary heat exchanger 21 is attached onto that primary heat exchanger 11.
(20) A pipe 32 connects primary heat exchanger 11 and secondary heat exchanger 21 to each other. A water supply pipe 31 for supplying water to secondary heat exchanger 21 is connected to secondary heat exchanger 21. A hot water delivery pipe 33 for delivering hot water from primary heat exchanger 11 is connected to primary heat exchanger 11.
(21) A bypass pipe 35 is connected between water supply pipe 31 and hot water delivery pipe 33 above. This bypass pipe 35 serves to adjust a temperature of hot water delivered through hot water delivery pipe 33 with water in water supply pipe 31. In addition, a drain exhaust pipe 41 for exhausting drain produced in secondary heat exchanger 21 is provided.
(22) Referring to
(23) Secondary heat exchanger 21 has a plurality of (spiral) heat conduction pipes 25 and a case 27 for accommodating heat conduction pipe 25 therein. Heat conduction pipe 25 is connected to water supply pipe 31 at one end and connected to pipe 32 at the other end.
(24) It is noted that the heat exchanger according to the present invention (claims) corresponds to primary heat exchanger 11, but not to secondary heat exchanger 21.
(25) Referring to
(26) A construction of primary heat exchanger 11 above will now be described specifically with reference to
(27) Referring to
(28) Referring to
(29) Cut and raised wall portion 13a has one end portion and the other end portion, and it is constructed by bending, with one end portion being defined as a root side connected to fin 13 and the other end portion being defined as a tip end side protruding toward main surface MS of fin 13. An angle of bending of cut and raised wall portion 13a with respect to main surface MS of fin 13 may be, for example, 90°, or an acute angle, or an obtuse angle.
(30) Cut and raised slit 13b has, for example, three cut and raised slit portions 13ba, 13bb, 13bc. Each of cut and raised slit portions 13ba, 13bb, 13bc is a portion cut and raised by cutting a part of plate-shaped fin 13 and bending the part, and it is formed integrally with fin 13.
(31) Each of cut and raised slit portions 13ba, 13bb, 13bc has one end portion and the other end portion, both of one end portion and the other end portion are connected to fin 13, and each cut and raised slit portion protrudes from main surface MS of fin 13 by being bent between one end portion and the other end portion. Thus, tunnel-shaped holes 13ba.sub.1, 13bb.sub.1, 13bc.sub.1 are formed between one end portions and the other end portions of cut and raised slit portions 13ba, 13bb, 13bc, respectively.
(32) It is noted that the number of cut and raised slit portions included in cut and raised slit 13b is not limited to 3, and 1, 2, or 4 or more cut and raised slit portion(s) may be provided.
(33) Referring to
(34) The plurality of first-stage through holes 13ca are arranged as aligned along a first direction (a direction shown with an arrow DA in the figure) on main surface MS of fin 13. Similarly, the plurality of second-stage through holes 13cb are also arranged as aligned along the first direction (the direction shown with arrow DA in the figure) on main surface MS of fin 13. The first stage constituted of the plurality of first-stage through holes 13ca and the second stage constituted of the plurality of second-stage through holes 13cb are arranged at a distance from each other in a second direction orthogonal to the first direction (a direction shown with an arrow DB in the figure). Namely, the first stage constituted of the plurality of first-stage through holes 13ca and the second stage constituted of the plurality of second-stage through holes 13cb are arranged to be parallel to each other.
(35) Referring to
(36) In the case that cut and raised slit 13b has a plurality of cut and raised slit portions, all of the plurality of cut and raised slit portions do not have to be arranged in this region RA, but at least one of the plurality of cut and raised slit portions should only be arranged in this region RA.
(37) Each of three cut and raised slit portions 13ba, 13bb, 13bc extends like a band along first direction DA from one end portion connected to fin 13 toward the other end portion. Thus, each of the tunnel-shaped holes in three cut and raised slit portions 13ba, 13bb, 13bc extends (passes) in second direction DB.
(38) Cut and raised wall portion 13a is located in second direction DB of cut and raised slit 13b. Specifically, cut and raised wall portion 13a is located on an extension in a direction in which each tunnel-shaped hole in cut and raised slit portions 13ba, 13bb, 13bc extends (passes). This cut and raised wall portion 13a is arranged as displaced from a virtual straight line C-C connecting centers O of the plurality of first-stage through holes 13ca toward a downstream side (a side of the secondary heat exchanger) in a direction of flow of the combustion gas.
(39) One end portion (the root side) of cut and raised wall portion 13a which is connected to fin 13 extends along first direction DA on the main surface of fin 13. In addition, the other end portion (the tip end side) of cut and raised wall portion 13a which protrudes from the main surface of fin 13 also extends along first direction DA.
(40) One set of cut and raised wall portion 13a and cut and raised slit 13b above is arranged between through hole 13ca located at an endmost portion among the plurality of first-stage through holes 13ca arranged as aligned in first direction DA and an edge 13E of fin 13. In addition, another set of cut and raised wall portion 13a and cut and raised slit 13b is arranged between two through holes 13ca adjacent to each other, among the plurality of first-stage through holes 13ca arranged as aligned in first direction DA.
(41) A length L2 by which cut and raised wall portion 13a extends in first direction DA is equal to or longer than lengths L1a, L1b by which cut and raised slit portions 13ba, 13bb, 13bc extend in the first direction. In addition, length L2 by which cut and raised wall portion 13a extends in first direction DA is equal to or smaller than a hole pitch L3 between the plurality of first-stage through holes 13ca. Moreover, length L1b by which cut and raised slit portion 13bb in a central portion extends in first direction DA is equal to or smaller than length L1 a by which cut and raised slit portions 13ba, 13bc located on opposing sides respectively extend in first direction DA.
(42) It is noted that, in the present embodiment, cut and raised slit portion 13bb located in the center among three cut and raised slit portions 13ba, 13bb, 13bc is located on virtual straight line C-C passing through center O of each through hole 13ca.
(43) Referring to
(44) Dimension H1 of the interval between fins 13 adjacent to each other is, for example, 2.5 mm, height H2 of protrusion of cut and raised wall portion 13a is, for example, 1.8 mm, and maximum height H3 of protrusion of cut and raised slit 13b is, for example, 1.5 mm.
(45) Referring to
(46) Heat conduction pipe 15 has a pipe diameter, for example, of 16 mm φ, and each of displacement amounts G1 to G4 of the center of the pipe above is, for example, 1 mm or greater. In addition, preferably, the total of the number of the plurality of first-stage through holes 13ca and the number of the plurality of second-stage through holes 13cb is an even number. Moreover, the number of the plurality of first-stage through holes 13ca is preferably the same as the number of the plurality of second-stage through holes 13cb.
(47) An operation of water heater 1 in the present embodiment will now be described.
(48) Referring to
(49) Referring to
(50) A function and effect of the present embodiment will now be described in comparison with a first comparative example shown in
(51) In the first comparative example shown in
(52) In contrast, in the present embodiment, cut and raised wall portion 13a is provided to extend along the first direction (the direction shown with arrow DA in the figure) as shown in
(53) It is also possible to provide between two through holes 13ca, two cut and raised wall portions 13a extending as inclined at angles different from each other, with respect to the first direction, as in the second comparative example shown in
(54) In contrast, in the present embodiment, as shown in
(55) In addition, it is also possible to provide only cut and raised wall portion 13a, without providing a cut and raised slit in fin 13, as in the third comparative example shown in
(56) Thus, since a flow of the combustion gas in the central portion where a flow speed is fast collides against cut and raised wall portion 13a and the flow is blocked, exhaust resistance of the combustion gas is higher and the combustion gas is less likely to be exhausted from primary heat exchanger 11. When the number of revolutions of the fan of blowing portion 6 (
(57) In contrast, in the present embodiment, cut and raised wall portion 13a is located in second direction DB of cut and raised slit 13b as shown in
(58) This cut and raised slit 13b has a tunnel-shaped hole 13b.sub.1 extending in second direction DB as shown in
(59) Here, both of the flow of the combustion gas which passes through tunnel-shaped hole 13b.sub.1 and the flow thereof which does not pass through tunnel-shaped hole 13b.sub.1 have a high speed in a central portion between fin 13 and cut and raised slit 13b and have a low speed at end portions (around fin 13 and around cut and raised slit 13b), as shown with a curve in the figure.
(60) Thus, the central portion where a flow speed is fastest, of the flow of the combustion gas which collides against the root portion 13a.sub.2 side of cut and raised wall portion 13a collides against cut and raised wall portion 13a, the flow can reliably be guided to a blind spot of the flow of the combustion gas of heat conduction pipe 15.
(61) On the other hand, the central portion where a flow speed is fastest, of the flow which collides against the tip end portion 13a.sub.1 side of cut and raised wall portion 13a is likely to climb over cut and raised wall portion 13a, and hence exhaust resistance of the combustion gas in primary heat exchanger 11 can be lowered. Since the need for increase in the number of revolutions of blowing portion 6 for supplying air for combustion is thus obviated, higher noise due to increase in the number of revolutions can also be suppressed.
(62) Height H2 of protrusion of cut and raised wall portion 13a is smaller than ¾ of interval H1 (H1×¾) between two fins 13. Therefore, since the central portion where a flow speed is fastest in the flow of the combustion gas which collides against the tip end portion 13a.sub.1 side of cut and raised wall portion 13a can advance without colliding against cut and raised wall portion 13a, exhaust resistance can further be lowered.
(63) It is noted that height H2 of cut and raised wall portion 13a for the flow in the central portion where a flow speed is fastest in the flow of the combustion gas colliding against the tip end portion 13a.sub.1 side of cut and raised wall portion 13a not to collide against cut and raised wall portion 13a can be calculated as H2<H3+(H1−H3)/2.
(64) In addition, height H2 of protrusion of cut and raised wall portion 13a is greater than half the interval H1 (H1×½) between two fins 13. Therefore, since the central portion where a flow speed is fastest in the flow of the combustion gas which collides against the root portion 13a.sub.2 side of cut and raised wall portion 13a reliably collides against cut and raised wall portion 13a, the flow can more reliably be guided to a blind spot of the flow of the combustion gas of heat conduction pipe 15.
(65) It is noted that height H2 of cut and raised wall portion 13a for the flow in the central portion where a flow speed is fastest in the flow of the combustion gas which collides against the root portion 13a.sub.2 side of cut and raised wall portion 13a to reliably collide against cut and raised wall portion 13a can be calculated as H2>H4/2. This height H4 is a height obtained by subtracting a thickness of cut and raised slit 13b from height H3 (that is, a height of tunnel-shaped hole 13b.sub.1 in a portion having height H3).
(66) In addition, as shown in
(67) Moreover, as shown in
(68) Furthermore, as shown in
(69) In addition, as shown in
(70) Moreover, as shown in
(71) It is noted that, in the present embodiment above, as shown in
(72) In region RC directly under outlet port 42a of exhaust collection and guide member 42, the combustion gas tends to linearly flow toward outlet port 42a. Therefore, in this region RC, the combustion gas is particularly less likely to flow into a blind spot of heat conduction pipe 15. Therefore, the combustion gas can efficiently be guided to a blind spot of heat conduction pipe 15 by selectively arranging cut and raised slit 13b and cut and raised wall portion 13a in that region RC.
(73) In addition, in the present embodiment above, a construction where primary and secondary heat exchangers 11, 21 are arranged above combustion apparatus 3 has been described by way of example (see
(74) It is noted that, since features of water heater 1 in
(75) The heat exchanger described above has been described by way of example of arrangement in two stages of a lower stage and an upper stage as arrangement of a heat conduction pipe, however, arrangement in three or more stages may be applicable. As described above, in particular a case of arrangement in two stages can contribute to a more compact primary heat exchanger. A numeric value exemplified as a pipe diameter of and a pitch between heat conduction pipes is by way of example, and limitation thereto is not intended.
(76) Although the present invention has been described and illustrated in detail, it is clearly understood that the same is by way of illustration and example only and is not to be taken by way of limitation, the scope of the present invention being interpreted by the terms of the appended claims.