Low cost and high strength titanium alloy and heat treatment process

Abstract

Systems and methods of a low cost, high strength titanium alloy are disclosed. According to illustrative implementations, the weight percent of the alloy composition may be: Fe content 3%˜7%, Al content 3%˜5%, C content 0.01%˜0.02%, with the balance being Ti and unavoidable impurities. Industrial pure iron, carbon steel, and industrial pure aluminum etc. may be used as the raw materials. In one exemplary method, the raw materials are mixed before being pressed to a block. The block may be double-melted to an alloy cast ingot, forged by a conventional titanium alloy forging process, and subsequently undergo a solid solution treatment of (820° C.˜950° C.)/1 h+water quenching, and an ageing treatment of (450° C.˜550° C.)/4 h+air cooling, wherein the mechanical properties of the alloy are that σb=1000˜1250 MPa, δ=5%-12%.

Claims

1. A method of producing a high strength titanium alloy, the method comprising: providing an alloy comprising Ti, Fe, Al, and C, wherein weight percentage of elements in the alloy are: content of Fe is 3%-7%, content of Al is 3%-5%, content of C is 0.01%-0.02%, with a balance being Ti, and impurities; providing a first solid solution treatment to the alloy at a temperature of 940° C., for a period of 40 minutes, followed by water quenching; providing an first ageing treatment to the alloy at a temperature of 500° C., for 4 hours, followed by air cooling; providing a second solid solution treatment to the alloy at a temperature of 900° C., for a period of 40 minutes, followed by water quenching; and providing a second ageing treatment at a temperature of 500° C., for 4 hours, followed by air cooling; and wherein the alloy has a tensile strength of at least 1180 MPa, a yield strength of at least 980 MPa, and an elongation of at least 8%.

2. The method of claim 1, wherein the alloy is comprised of titanium of sponge/base grade 0, iron of 99.3% industrial purity, aluminum of 99.5% industrial purity, and carbon of industrial 45 grade.

3. The method of claim 2, wherein the alloy has a tensile strength of at least 1290 MPa, a yield strength of at least 1180 MPa, and an elongation of at least 10%.

4. The method of claim 1, further comprising: prior to providing the solid solution treatment, pressing the alloy to a block with a 200 ton hydraulic machine.

5. The method of claim 4, further comprising: double-melting the pressed block with a 5 kilogram vacuum suspension induction furnace using a smelting temperature between 1700° C. and 1850° C. to provide a cast ingot of the alloy.

6. The method of claim 1, further comprising: prior to the providing a solid solution treatment, forging bars and/or plates of the alloy via cogging forging including an initial cogging heating at a temperature between 950° C. and 1050° C., followed by a final precision forging at a temperature between 800° C. and 900° C.

7. The method of claim 6 wherein the initial cogging heating is performed at a temperature of 980° C., and wherein the final precision forging includes multi-pass upsetting and stretching processes at a temperature of 850° C.

8. The method of claim 1 wherein, prior to the providing a solid solution treatment, the alloy is forged into a φ25 mm bar, and wherein, as a result of the forging, the alloy has a tensile strength of at least 1100 MPa, a yield strength of at least 950 MPa, and an elongation of at least 13%.

9. The method of claim 1 wherein the alloy has a tensile strength of at least 1290 MPa, a yield strength of at least 1180 MPa, and an elongation of at least 10%.

10. The method of claim 1 wherein the weight percentage content of Fe is 3%, the weight percentage of Al is 5%, and the weight percentage of C is 0.01%, and wherein the alloy has an elongation of at least 16%.

11. The method of claim 1 wherein the alloy is created from an ingot that received a heat treatment at a temperature of between 500° C. and 650° C., for a period of 1 hour, wherein the alloy has an elongation of at least 9%.

12. The method of claim 1 wherein the weight percentage content of Fe is 3%, the weight percentage of Al is 3%, and the weight percentage of C is 0.01%, and wherein the alloy has an elongation of at least 9%.

13. The method of claim 1 wherein the weight percentage content of Fe is 5%, the weight percentage of Al is 3%, and the weight percentage of C is 0.01%, and wherein the alloy has an elongation of at least 9%.

14. The method of claim 1 wherein the weight percentage content of Fe is 7%, the weight percentage of Al is 3%, and the weight percentage of C is 0.02%, and wherein the alloy has an elongation of at least 9%.

15. The method of claim 1 wherein the weight percentage content of Fe is 7%, the weight percentage of Al is 5%, and the weight percentage of C is 0.02%, and wherein the alloy has an elongation of at least 9%.

16. The method of claim 1 wherein the weight percentage content of Fe is 5%, the weight percentage of Al is 3%, and the weight percentage of C is 0.01%, and wherein the alloy has an elongation of at least 9%.

17. The method of claim 1 wherein the weight percentage content of Fe is 7%, the weight percentage of Al is 3%, and the weight percentage of C is 0.02%, and wherein the alloy has an elongation of at least 9%.

18. The method of claim 1 wherein the weight percentage content of Fe is 7%, the weight percentage of Al is 5%, and the weight percentage of C is 0.02%, and wherein the alloy has an elongation of at least 9%.

19. The method of claim 1 wherein the alloy has an elongation of at least 9%.

20. The method of claim 1 wherein the alloy has an elongation of at least 10%.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1 is a room temperature tensile stress-strain curve of the Ti—5Fe—3Al—0.02C alloy bar after the 560° C./1 h/AC heat treatment, in which the tensile strength σ.sub.b=1100 MPa, the elongation δ=13%;

(2) FIG. 2 is a room temperature tensile stress-strain curve of the Ti—5Fe—3Al—0.02C alloy bar after the 840° C./40 min/WQ+475° C./4 h/AC heat treatment, in which the tensile strength σ.sub.b=1290 MPa, the elongation δ=10%;

(3) FIG. 3 is a room temperature tensile stress-strain curve of the Ti—3Fe—5Al—0.01C alloy bar after the 600° C./1 h/AC heat treatment, in which the tensile strength σ.sub.b=1100 MPa, the elongation δ=16%;

(4) FIG. 4 is a room temperature tensile stress-strain curve of the Ti—3Fe—5Al—0.01C alloy bar after the 940° C./40 min/WQ+500° C./4 h/AC heat treatment, in which the tensile strength σ.sub.b=1180 MPa, the elongation δ=8%.

DETAILED DESCRIPTION OF THE EMBODIMENTS

(5) The invention is explained in further detail below, the low cost and high strength titanium alloy is characterized in that, the weight percent composition of the alloy are: the content of Fe is 3%˜7%, the content of Al is 3%˜5%, the content of C is 0.01˜0.02%, the balance is Ti and the unavoidable impurities.

(6) The low cost Ti—Fe—Al—C titanium alloy is manufactured as follows: the titanium sponge grade 0, 99.3% of the industrial pure iron, 99.5% of the industrial pure aluminum, the industrial 45 carbon steel are mixed, which satisfy the composition demand; and then the mixture is pressed to the block with the 200 tons hydraulic machine. The pressed block is double-melted with the 5 KG vacuum suspension induction furnace in which the smelting temperature is 1700° C.˜1850° C., so the titanium alloy cast ingot is obtained. The titanium alloy is stripped, removed the head and tail, and flayed, then is painted by the glass protective lubricant; finally the bars and the plates are forged by the cogging forging. The temperature of the cogging heating is between 950° C. and 1050° C., the temperature of the final precision forging is between 800° C. and 900° C.

Example 1

(7) The alloy raw materials are prepared by the nominal composition Ti—5Fe—3Al—0.02C (the weight percentage, %). Titanium sponge grade 0, 99.3% industrial pure iron, 99.5% industrial pure aluminum, and industrial 45 carbon steel are used as the raw materials. The raw materials are mixed and the mixture is pressed to the block with the 200 tons hydraulic machine. The pressed block is double-melted with the 5 KG vacuum suspension induction furnace to acquire the alloy cast ingot. After the stripping process, the cast ingot is painted by the glass protective lubricant to prevent the alloy oxidation at high temperature. The cast ingot is cogging forged in 980° C., subsequently is subjected to multi-pass upsetting and stretching in 850° C. to refine the microstructure, finally the φ25 mm bar is forged. After the 560° C./1 h/AC heat treatment, the room temperature tensile properties of the bar are that: the tensile strength σ.sub.b=1100 MPa, the yield strength σ.sub.0.2=950 MPa, the elongation δ=13% (as illustrated in FIG. 1).

(8) After the solid solution and ageing treatment of 840° C./40 min/water quenching (WQ)+475° C./4 h/air cooling (AC) and 860° C./40 min/WQ+500° C./4 h/AC, the bar obtains the following mechanical properties: the tensile strength σ.sub.b=1290 MPa, the yield strength σ.sub.0.2=1180 MPa, the elongation δ=10% (as illustrated in FIG. 2).

Example 2

(9) The alloy raw materials are prepared by the nominal composition Ti—3Fe—5Al—0.01C (weight percentage, %). Titanium sponge grade 0, 99.3% industrial pure iron, 99.5% industrial pure aluminum are used as the raw materials. Then the raw materials are mixed and the mixture is pressed to the block with the 200 tons hydraulic machine, the pressed block is double-melted with the 5 KG vacuum suspension induction furnace to acquire the alloy cast ingot. After the stripping process, the cast ingot is painted by the glass protective lubricant to prevent the alloy high temperature oxidation. The cast ingot is cogging forged in 980° C., subsequently are subjected to multi-pass upsetting and stretching in 850° C. to refine the microstructure, finally the φ25 mm bar is forged. After the 600° C./1 h/AC heat treatment, the room temperature tensile properties of the bar are that: the tensile strength σ.sub.b=1180 MPa, the yield strength σ.sub.0.2=950 MPa, the elongation δ=16% (as illustrated in FIG. 3).

(10) After the solid solution and ageing treatment of 940° C./40 min/WQ+500° C./4 h/AC and 900° C./40 min/WQ+500° C./4 h/AC, the bar obtains the mechanical properties, in which the tensile strength σ.sub.b=1180 MPa, the yield strength σ.sub.0.2=980 MPa, the elongation δ=8% (as illustrated in FIG. 4).

(11) the nominal compositions in Example 3˜Example 6 refer to table 1.

(12) Table 1 the alloy nominal compositions in Example 3˜Example 6

(13) Fe: 2%˜7%; Al: 3%˜5%; C: 0.01%˜0.02%; the balance is Ti, and the unavoidable impurities.

(14) TABLE-US-00001 Example Composition of the alloy (wt. %) number Fe Al C Ti 3 3 3 0.01 balance 4 5 5 0.01 balance 5 7 3 0.02 balance 6 7 5 0.02 balance

(15) The alloy manufacturing processes in the above examples are similar to the example 1 and example 2, the alloy in example 3˜6 is forged to the Φ15 mm bar, after the 500° C.˜650° C./1 h/AC heat treatment, the obtained mechanical property typical values are that: the tensile strength900 MPa, the yield strength830 MPa, the elongation9%.

(16) After the (820° C.˜950° C.)/1 hANQ+(450° C.˜550° C.)/4 h/AC heat treatment, the obtained mechanical property typical values of the alloy in Example 3˜6 are that: the tensile strength1000 MPa, the yield strength900 MPa, the elongation 6%.