Reinforced drive tool

Abstract

A socket includes a hole having a hexagonal cross section and defining six abutting sides and an included angle between any of the two adjacent abutting sides. Any of the two opposite abutting sides are spaced at a first distance. Any of the two opposite included angles are spaced at a second distance. The socket has first, second, and third sections having first, second and third external diameters, respectively. The second external diameter is smaller than the first external diameter, and the third external diameter is smaller than the second external diameter, respectively. A difference between the second and third external diameters is not less than a difference between the first and second distances. A drive bit is mounted to the second end of the socket.

Claims

1. A reinforced drive tool, comprising: a socket having a first end adapted for a user to operate and a second end opposite the first end adapted to be used to drive an object to be driven by the reinforced drive tool, with the socket having a hole extended along a longitudinal axis and defined at the second end of the socket, with the hole having a hexagonal cross section and defining six abutting sides and an included angle between any two adjacent sides of the six abutting sides, with any two opposite sides of the six abutting sides spaced at a first distance, with the included angles of the any two opposite sides of the six abutting sides spaced at a second distance, with the socket having first, second, and third sections, with each of the first, second, and third sections having a circular periphery, with the first section disposed at the first end, the second section defining a reinforcing section disposed at the second end, and the third section defining a neck disposed between the first and second sections respectively, with the first, second and third sections having first, second and third external diameters respectively, with the third external diameter smaller than the second external diameter, and with a difference between the second and third external diameters not less than a difference between the first and second distances; and a drive bit adapted to be used to drive the object to be driven mounted to the second end of the socket.

2. The reinforced drive tool as claimed in claim 1, wherein the first, second, and third sections of the socket has first, second, and third lengths along the longitudinal axis of the socket respectively, and wherein a total of the second and third lengths is less than the first length.

3. The reinforced drive tool as claimed in claim 2, wherein the third external diameter is greater than 0.8 times the second external diameter.

4. The reinforced drive tool as claimed in claim 3, wherein the third length is less than 1.2 times the second length, and wherein the third length is greater than 0.8 times the second length.

5. The reinforced drive tool as claimed in claim 2, wherein the third length is less than 1.2 times the second length, and wherein the third length is greater than 0.8 times the second length.

6. The reinforced drive tool as claimed in claim 1, wherein the drive bit has a first end defining a joint end and a second end opposite the first end defining a working end for engaging with the object to be driven, and wherein the joint end is engaged in the hole and has a hexagonal shape.

7. The reinforced drive tool as claimed in claim 1, wherein an air channel is circumferentially extended on an outer periphery and disposed at the first end of the socket.

8. A set of a plurality of reinforced drive tools, comprising: a plurality of sockets each having a first end adapted for a user to operate and a second end opposite the first end adapted to be used to drive an object to be, driven by the reinforced drive tool, with a hole extended along a longitudinal axis and defined at the second end of each of the plurality of sockets, with the hole having a hexagonal cross section and defining six abutting sides and an included angle between any two adjacent sides of the six abutting sides, with any two opposite sides of the six abutting sides spaced at a first distance, with the included angles of the any two opposite sides of the six abutting sides spaced at a second distance, with each of the plurality of sockets having first, second, and third sections, with each of the first, second, and third sections having a circular periphery, with the first section disposed at the first end, the second section defining a reinforcing section disposed at the second end, and the third section defining a neck disposed between the first and second sections respectively, with the first, second and third sections having first, second and third external diameters respectively, with the third external diameter smaller than the second external diameter respectively, and with a difference between the second and third external diameters not less than a difference between the first and second distances; and a plurality of drive bits adapted to be used to drive the object to be driven mounted to the second end of the plurality of sockets respectively.

9. The set of a plurality of reinforced drive tools as claimed in claim 8, wherein each of the plurality of sockets includes the first, second, and third sections having first, second, and third lengths along the longitudinal axis of the socket respectively, and wherein a total of the second and third lengths is less than the first length.

10. The set of a plurality of reinforced drive tools as claimed in claim 9, wherein the third external diameter is greater than 0.8 times the second external diameter.

11. The set of a plurality of reinforced drive tools as claimed in claim 10, wherein the third length is less than 1.2 times the second length, and wherein the third length is greater than 0.8 times the second length.

12. The set of a plurality of reinforced drive tools as claimed in claim 9, wherein the third length is less than 1.2 times the second length, and wherein the third length is greater than 0.8 times the second length.

13. The set of a plurality of reinforced drive tools as claimed in claim 8, wherein each of the plurality of drive bits has a first end defining a joint end and a second end opposite the first end defining a working end for engaging with the object to be driven, and wherein the joint end is engaged in the hole and has a hexagonal shape.

14. The set of a plurality of reinforced drive tools as claimed in claim 13, wherein the working ends of the plurality of the drive bits have shapes different from each other.

15. The set of a plurality of reinforced drive tools as claimed in claim 8, wherein an air channel is circumferentially extended on an outer periphery and disposed at the first end of each of the plurality of sockets.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1 is a perspective view of a reinforced drive tool in accordance with a first embodiment of the present invention.

(2) FIG. 2 is an exploded perspective view of the reinforced drive tool of FIG. 1.

(3) FIG. 3 is a cross-sectional view taken along line 3-3 of FIG. 1.

(4) FIG. 4 is a cross-sectional view taken along line 4-4 of FIG. 3.

(5) FIG. 5 is a cross-sectional view taken along line 5-5 of FIG. 3.

(6) FIG. 6 is a cross-sectional view showing the reinforced drive tool of FIG. 1 in an operation of driving a fastener into a blind hole, with the reinforced drive tool driven by a power tool.

(7) FIG. 7 is a continued view of FIG. 6.

(8) FIG. 8 is a perspective view of a second embodiment of the present invention showing reinforced drive tool sets.

DETAILED DESCRIPTION OF THE INVENTION

(9) FIGS. 1 through 7 show a reinforced drive tool 10 in accordance with a first embodiment of the present invention. The reinforced drive tool 10 includes a socket 20 and a drive bit 30.

(10) The socket 20 has a first end 21 connectable to a hand tool or a power tool and a second end 22 opposite the first end 21 engagable with an object to be driven by the reinforced drive tool 10. The socket 20 is made in a one-piece structure. Further, a hole 23 is extended along a longitudinal axis and defined at the second end 22 of the socket 20. The hole 23 has a hexagonal cross section and defines six abutting sides 231 and an included angle 232 between any of the two adjacent abutting sides 231. Any of the two opposite abutting sides 231 are spaced at a first distance W1. Any of the two opposite included angles are spaced at a second distance W2. Moreover, the socket 20 has first, second, and third sections 24, 25, and 26, and each of the first, second, and third sections 24, 25, and 26 has a circular periphery. The first section 24 is disposed at the first end 21, the second section 25 defining a reinforcing section is disposed at the second end 22, and the third section 26 defining a neck is disposed between the first and second sections 24 and 25, respectively. The first, second and third sections 24, 25, and 26 have first, second and third external diameters D1, D2, and D3, respectively. The second external diameter D2 is smaller than the first external diameter D1, and the third external diameter D3 is smaller than the second external diameter D2, respectively. The third external diameter D3 is greater than 0.8 times the second external diameter D2. Additionally, a difference between the second and third external diameters D2 and D3 is not less than a difference between the first and second distances W1 and W2. The difference between the second and third external diameters D2 and D3 equals the difference between the first and second distances W1 and W2 is within the scope of the invention. Moreover, the first, second, and third sections 24, 25, and 26 have first, second, and third lengths L1, L2, and L3 along the longitudinal axis of the socket 20, respectively. The total of the second and third lengths L2 and L3 is less than the first length L1. The third length L3 is less than 1.2 times the second length L2. The third length L3 is greater than 0.8 times the second length L2. The second length L2 can equal the third length L3 is within the scope of the invention. Further, an air channel 27 is circumferentially extended on an outer periphery and disposed at the first end 21 of the socket 20, and a vent (not numbered) is radially inset in the air channel 27 and in communication with a receptacle (not numbered) in which a joint of the power tool 90 is engaged. The air channel 27 has a semicircular cross section.

(11) The drive bit 30 adapted to be used to drive the object to be driven is mounted to the second end 22 of the socket 20. The drive bit 30 has a first end defining a joint end 31 and a second end opposite the first end defining a working end 32 for engaging with the object to be driven. The joint end 31 is engaged in the hole 23 and has a hexagonal shape. FIGS. 6 and 7 show the reinforced drive tool 10 in an operation of driving a fastener 91 into a blind hole. The reinforced drive tool 10 is connected to and driven by a power tool 90 and is rotated about a center axis thereof. The drive bit 30 has an end defining the joint end 31 engaging with the socket 20. The joint end 31 is in tight engagement with and received in the hole 23. The six abutting sides 231 of the hole 23 abut against an outer periphery of the joint end 31, so the drive bit 30 will not disengage from the socket 20 inadvertently while the reinforced drive tool 10 is in a rotational operation.

(12) FIG. 8 is a perspective view of a second embodiment of the present invention showing reinforced drive tool sets. The set includes a plurality of reinforced drive tools 10 that is set forth in the first embodiment and a reinforced drive tool 10a. The reinforced drive tool 10a has a socket 20a similar to the socket 20 and differentiates from the reinforced drive tool 10 in that a drive bit 30a includes a working end having a shape different from that of the working end 32 of the drive bit 30.

(13) In view of the forgoing, the sockets 20 and 20a and the drive bits 30 and 30a are modularized, thereby reducing cost of manufacture. It is convenient for a user to use the reinforced drive tools 10 and 10a to drive the fastener 91 in the blind hole, because the second and third external diameters D2 and D3 are both smaller than the first external diameter D1, and because none of the drive bits 30 and 30a have an external diameter greater than second and third external diameters D2 and D3, The relationship of the external diametrical sizes between the second and third sections 25 and 26 of the socket 20 prevents high stress concentrations, and the third section 26 is reinforced by the second section 25.

(14) While the specific embodiments have been illustrated and described, numerous modifications come to mind without significantly departing from the spirit of invention, and the scope of invention is only limited by the scope of the accompanying claims.