Needle plate replacement device with lock
09828711 ยท 2017-11-28
Assignee
Inventors
Cpc classification
International classification
Abstract
A needle plate replacement device including positioning mechanisms provided in an opposing manner in the needle plate and the bed portion, the positioning mechanisms positioning the needle plate to an attaching position in the bed portion; a lock mechanism including a locking member provided in the bed portion and a locked member provided in the needle plate, in which by mounting the needle plate on the attaching position in the bed portion, the locking member and the locked member is locked to each other thus maintaining a locked state; a push-up mechanism provided in the bed portion, the push-up mechanism pushing up the needle plate mounted on the bed portion towards a dismount position above the bed portion; and a release mechanism cancelling the locked state between the locking member and the locked member of the lock mechanism by being interlocked with an operation of the push-up mechanism.
Claims
1. A needle plate replacement device with a lock that attaches and detaches a needle plate on a bed portion of a sewing machine, the needle plate replacement device with a lock comprising: positioning mechanisms that are provided in the needle plate and the bed portion so as to oppose each other, the positioning mechanisms positioning the needle plate to an attaching position in the bed portion; lock mechanism including a locking member provided in the bed portion and a locked member provided in the needle plate, wherein by mounting the needle plate on the attaching position in the bed portion, the locking member and the locked member are locked to each other and a locked state is maintained; a push-up mechanism that is provided in the bed portion, the push-up mechanism pushing up the needle plate that is mounted on the bed portion towards a dismount position above the bed portion; and a release mechanism that cancels the locked state between the locking member and the locked member of the lock mechanism when the push-up mechanism is operated, wherein the locking member of the lock mechanism includes a hook-shaped locking claw portion that is provided in the bed portion so as to be capable of reciprocating, and a lock spring that biases the locking claw portion in a locking direction, and the locked member of the lock mechanism is suspended down from an underside of the needle plate and includes a lock support plate to which the locking claw portion is locked.
2. The needle plate replacement device with a lock according to claim 1, wherein the release mechanism includes a releasing member that is provided in the push-up mechanism, and an actuating member that is provided in the locking claw portion and to which the releasing member engages so as to operate the locking claw portion in a direction countering the biasing direction.
3. The needle plate replacement device with a lock according to claim 1, wherein the push-up mechanism includes a needle plate replace lever that is pivotally mounted on the bed portion, a needle plate replace rod that pushes up an underside of the needle plate upon operation of the needle plate replace lever and that pushes up the needle plate to the dismount position above the bed portion, and a return spring that biases the needle plate replace rod downwards.
4. The needle plate replacement device with a lock according to claim 3, wherein the release mechanism includes a releasing member that is provided in the push-up mechanism, and an actuating member that is provided in the locking claw portion and to which the releasing member engages so as to operate the locking claw portion in a direction countering the biasing direction.
5. The needle plate replacement device with a lock according to claim 3, further comprising a holding mechanism that holds the needle plate in the attaching position in the bed portion, wherein the holding mechanism includes a needle plate spring that is provided on the underside of the needle plate and that includes a bend portion, and an engaging and standing wall that is provided in the bed portion and in which an engagement portion to which the bend portion of the needle plate spring is engaged is formed.
6. The needle plate replacement device with a lock according to claim 5, wherein the release mechanism includes a releasing member that is provided in the push-up mechanism, and an actuating member that is provided in the locking claw portion and to which the releasing member engages so as to operate the locking claw portion in a direction countering the biasing direction.
7. The needle plate replacement device with a lock according to claim 5, wherein the holding mechanism further includes a lock member that locks the needle plate in the attaching position in the bed portion, and the lock member includes a fixing piece that is provided on the underside of the needle plate on a side opposite to the needle plate spring, and a support plate that is provided in the bed portion, the support plate holding a distal end portion of the fixing piece between an upper support wall of the bed portion and the support plate and holding the needle plate so as to allow the needle plate to rotate at a predetermined angle.
8. The needle plate replacement device with a lock according to claim 7, wherein the release mechanism includes a releasing member that is provided in the push-up mechanism, and an actuating member that is provided in the locking claw portion and to which the releasing member engages so as to operate the locking claw portion in a direction countering the biasing direction.
9. The needle plate replacement device with a lock according to claim 1, further comprising a holding mechanism that holds the needle plate in the attaching position in the bed portion, wherein the holding mechanism includes a needle plate spring that is provided on the underside of the needle plate and that includes a bend portion, and an engaging and standing wall that is provided in the bed portion and in which an engagement portion to which the bend portion of the needle plate spring is engaged is formed.
10. The needle plate replacement device with a lock according to claim 1, wherein the release mechanism includes a releasing member that is provided in the push-up mechanism, and an actuating member that is provided in the locking claw portion and to which the releasing member engages so as to operate the locking claw portion in a direction countering the biasing direction.
11. The needle plate replacement device with a lock according to claim 9, wherein the holding mechanism further includes a lock member that locks the needle plate in the attaching position in the bed portion, and the lock member includes a fixing piece that is provided on the underside of the needle plate on a side opposite to the needle plate spring, and a support plate that is provided in the bed portion, the support plate holding a distal end portion of the fixing piece between an upper support wall of the bed portion and the support plate and holding the needle plate so as to allow the needle plate to rotate at a predetermined angle.
12. The needle plate replacement device with a lock according to claim 11, wherein the release mechanism includes a releasing member that is provided in the push-up mechanism, and an actuating member that is provided in the locking claw portion and to which the releasing member engages so as to operate the locking claw portion in a direction countering the biasing direction.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE PREFERRED EMBODIMENTS
(10) A sewing machine including a needle plate replacement device with a lock according to an exemplary embodiment of the present disclosure will be described next with reference to the drawings illustrated in the exemplary embodiment.
Exemplary Embodiment
(11) Referring to
(12) Reference numeral 4 is a bed portion of the sewing machine M and includes a bed base portion 5 and a free arm portion 6 that extends from the bed base portion 5 in a tubular manner.
(13) Reference numeral 7 is a top cover covering an upper opening of the free arm portion 6 and reference numeral 8 is a needle plate that is mounted on the upper surface of the free arm portion 6 in an attachable and detachable manner as described below.
(14) From the arm portion 3 of the upper frame 1, a needle bar, in which a needle 9 is mounted at the distal end thereof, is driven in an up-down direction and the needle 9 is driven and is inserted in a needle hole 8a (
(15) As illustrated in
(16) Support plates 12 and 13 for mounting and holding the needle plate 8, engaging and standing walls 14 and 15, a locking claw portion 16 for locking the mounted and held needle plate 8, and a guide pin 17 and a locating pin 18 for positioning the needle plate 8 when the needle plate 8 is mounted are provided on the upper portion of the free arm portion 6 and are each supported by an upper support wall 20.
(17) As illustrated in
(18) The support plates 12 and 13 corresponding to the fixing pieces 21 and 22 are fixed to the upper surface of the upper support wall 20 of the free arm portion 6 with screws 23 and 24, respectively, and presser pieces 12a and 13a that obliquely stand upwards at a predetermined angle are respectively formed in the support plates 12 and 13.
(19) When mounting the needle plate 8 onto the bed portion 4 the fixing pieces 21 and 22 of the needle plate 8 are fitted into portions between the presser pieces 12a and 13a and the upper surface of the upper support wall 20 so as to function as a lock mechanism.
(20) As illustrated in
(21) In the needle plate 8, a long guide hole 27 is provided at a position that is relatively near the one end side on which the fixing pieces 21 and 22 are provided and a tooling hole 28 is provided at a position that is relatively far from the one end side (in the vicinity of a pushing-up position of the needle plate replace rod 11 described later).
(22) As illustrated in
(23) As illustrated in
(24) As illustrated in
(25) As illustrated in
(26) Note that in the present exemplary embodiment, the engagement portions 14a and 15a are holes that penetrate the engaging and standing walls 14 and 15; however, the engagement portions 14a and 15a do not have to be through holes and may be recessed portions or the like, which have been cut out, as long as engagement can be performed with the elastic force exerted by the bend portions 31a and 32a inserted in the engagement portions 14a and 15a.
(27) As illustrated in
(28) Furthermore, as described later, when the needle plate 8 is dismounted from the bed portion 4, the bend portions 31a and 32a or the tip portions 31b and 32b of the needle plate springs 31 and 32 are supported by the tapered portions 14b and 15b such that the dismounted state of the needle plate 8 is maintained.
(29) As illustrated in
(30) The upper support wall 20 is provided with a mounting plate 35 that is suspended down from an end portion thereof and in which a horizontal spindle 34 is embedded.
(31) The locking claw portion 16 includes a hook-shaped lock claw 36 that extends upwards and an actuation arm 37 that extends in the lateral direction. The lock claw 36 and the actuation arm 37 are connected by a U-shaped connection portion 38.
(32) The connection portion 38 of the locking claw portion 16 is pivotally mounted to the spindle 34 that is embedded in the mounting plate 35 and a lock spring 39 extends across the lock claw 36 and the mounting plate 35.
(33) The locking claw portion 16 is biased by the elastic force of the lock spring 39 so as to pivot in a direction (in the anticlockwise direction in
(34) Note that in the present exemplary embodiment, although the lock hole 33a is formed in the lock support plate 33, the lock hole 33a does not necessarily have to be formed in the lock support plate 33 and if the lock claw 36 can be locked to the lower end portion of the lock support plate 33, the cross section of the lower end portion of the lock support plate 33 may have an L-shape.
(35) Furthermore, in the present exemplary embodiment, although the locking claw portion 16 is pivotally mounted to the spindle 34 that is embedded in the mounting plate 35, the locking claw portion 16 does not necessarily have to be pivotally mounted and if the locking claw portion 16 is capable of reciprocating in the direction in which the locking claw portion 16 is locked in the lock support plate 33, the locking claw portion 16 may be a locking claw portion that slides with respect to the upper support wall 20.
(36) An actuation pin 40 is embedded in an end portion of the actuation arm 37, which is an actuating member of the locking claw portion 16, in a parallel manner with respect to the spindle 34. The actuation pin 40 engages with a release pin 41 that is a releasing member that is provided so as to protrude in the lateral direction from a portion midway of the needle plate replace rod 11. The actuation arm 37 that is biased in the locking direction with the elastic force of the lock spring 39 is stopped from pivoting further. The above functions as a release mechanism.
(37) Note that in the present exemplary embodiment, the actuation arm 37 serving as the actuating member is provided in the locking claw portion 16 and the release pin 41 serving as the releasing member is provided in the needle plate replace rod 11; however, the actuating member and the releasing member do not necessarily have to be the actuation arm 37 and the release pin 41 and, as long as the releasing member is, while being interlocked with the needle plate replace rod 11 being pushed up, operable in a direction countering the direction in which the locking claw portion 16 is biased, a cam surface or the like serving as the releasing member may be provided midway of the needle plate replace rod 11 and a follower or the like serving as the actuating member may be provided in the locking claw portion 16.
(38) As illustrated in
(39) The needle plate replace lever 10 is provided with, at an end portion thereof that is on the front side with respect to the pivot 43, a finger hooking protrusion 44 for pushing down the needle plate replace lever 10 in the font downward direction by hooking the finger of the operator thereto, and is provided with, on the rear side with respect to the pivot 43 that is on the opposite side of the finger hooking protrusion 44, an abutting portion 46 that is in contact with the lower end portion 45 of the needle plate replace rod 11 and that moves the needle plate replace rod 11 in the up-down direction.
(40) The needle plate replace rod 11 is biased downwards with a return spring 48 supported by a lower support wall 47 of the free arm portion 6, and while the upper end of the needle plate replace rod 11 pushes up the side of the needle plate 8 that is opposite to the one end side on which the fixing pieces 21 and 22 are provided, the lower end portion 45 of the needle plate replace rod 11 is constantly in contact with the abutting portion 46 of the needle plate replace lever 10. The above functions as a push-up mechanism.
(41) Use modes and effects of the present exemplary embodiment will be described next.
(42) As illustrated in
(43) As illustrated in
(44) The installation portions 26 including the insertion guide surfaces 25 may be provided in the support plate 12 as well; however, providing two pairs of installation portions 26 that each require accurate engagement does not necessarily provide good operability and from the cost side as well, it is desirable that the installation portions 26 including the insertion guide surfaces 25 are provided on either one of the support plates 12 and 13.
(45) The presser pieces 12a and 13a form inclined surfaces that stand upwards at a predetermined angle, and hold the fixing pieces 21 and 22 that have been engaged between the presser pieces 12a and 13a and the upper surface of the upper support wall 20 in a rotatable manner at a predetermined angle about a virtual axis of rotation formed in the distal ends of the fixing pieces 21 and 22.
(46) Owing to the insertion guide surfaces 25 and the presser pieces 12a and 13a, since the position of the virtual axis of rotation formed by the distal ends of the fixing pieces 21 and 22 substantially matches the positions of one end portions of the fixing positions, when the needle plate 8 is pushed down from above the side that opposes the one end side provided with the fixing pieces 21 and 22 so as to push the needle plate 8 against the upper portion of the bed portion 4 in a direction indicated by the arrow in
(47) When the needle plate 8 is further pushed down, as illustrated in
(48) From the above state, when the needle plate 8 is pushed down further, as illustrated in
(49) At this moment, as illustrated in
(50) As described above, since the long guide hole 27 and the tooling hole 28 engage with the guide pin 17 and the locating pin 18, respectively, and since the final position is determined by coordination between the long guide hole 27 and the tooling hole 28, it is desirable that the long guide hole 27 and the tooling hole 28 are spaced apart from each other in the direction parallel to the virtual axis of rotation and that the long guide hole 27 and the tooling hole 28 are not disposed on the same line that is perpendicular to the virtual axis of rotation.
(51) In the course of pushing down the needle plate 8, as illustrated in
(52) When the needle plate 8 is further pushed down, as illustrated in
(53) At the same time as above, an impingement portion 33b of the lock support plate 33 provided on the underside of the needle plate 8 abuts against an inclined surface 36a formed on the upper portion of the lock claw 36 and, as illustrated in
(54) With the tapered guide surface 30, when the needle plate 8 is moved to a position where the center of the tooling hole 28 coincides with the center of the locating pin 18, the tooling hole 28 becomes completely engaged with the locating pin 18 and the needle plate 8 finishes the positioning process and is mounted on the fixing surface of the bed portion 4.
(55) At this time, as illustrated in
(56) At the same time as above, the needle plate 8 that is held in the fixing position in the bed portion 4 can be in a locked state by locking the lock claw 36 of the locking claw portion 16 to the lock hole 33a formed in the lock support plate 33.
(57) As described above, in the present exemplary embodiment, in mounting the needle plate 8 onto the bed portion 4, by just inserting the fixing pieces 21 and 22 provided on the one end side of the needle plate 8 into the support plates 12 and 13 and by just pushing down from above the side that is opposite the one end side provided with the fixing pieces 21 and 22, positioning can be performed and the needle plate 8 can be mounted and fixed onto the bed portion 4. Further, with a simple attaching operation, the needle plate 8 can be firmly locked in a locked state, thus preventing itself from being unexpectedly lifted.
(58) An operation of dismounting the needle plate 8 from the bed portion 4 will be described next in which the locked state of the mounted needle plate 8 is canceled and in which the needle plate 8 is pushed up to a dismount position above the bed portion 4.
(59) As illustrated in
(60) In order to dismount the needle plate 8, the finger hooking protrusion 44 of the needle plate replace lever 10 is pushed down by a finger that is hooked thereto such that the needle plate replace lever 10 is pivoted in the anticlockwise direction in
(61) By pushing down the needle plate replace lever 10, when the upper end of the needle plate replace rod 11 is pushed up to a position proximate to where the upper end of the needle plate replace rod 11 abuts against the underside of the needle plate 8, as illustrated in
(62) With the pivoting of the locking claw portion 16, the lock claw 36 is released from the lock hole 33a of the lock support plate 33 such that the locked state of the needle plate 8 mounted on the bed portion 4 is canceled.
(63) Furthermore, by pushing down the needle plate replace lever 10, the needle plate replace rod 11 is pushed up such that the upper end of the needle plate replace rod 11 abuts against the under surface of the needle plate 8; accordingly, a force that pushes up the needle plate 8 acts thereon.
(64) In such a case, when the force pushing up the needle plate replace rod 11 that acts on the needle plate 8 surpasses the elastic force of the needle plate springs 31 and 32, the locked state between the locking claw portion 16 and the lock support plate 33 is canceled and, accordingly, the needle plate 8 starts to pivot upwards about the virtual axis of rotation of the distal ends of the fixing pieces 21 and 22 held by the support plates 12 and 13, and the bend portions 31a and 32a of the needle plate springs 31 and 32 are separated from the engagement portions 14a and 15a of the engaging and standing walls 14 and 15 such that the engagement is released.
(65) When the needle plate replace lever 10 is further pushed down, the needle plate replace rod 11 pushes up the needle plate 8 and, as illustrated in
(66) Subsequently, even if the hand is removed from the needle plate replace lever 10 and the needle plate replace rod 11 becomes lowered to the non-operation position, as illustrated in
(67) As described above, in the present exemplary embodiment, in dismounting the needle plate 8 from the bed portion 4, a separate tool is not required and the needle plate 8 is dismounted with just a single-touch action of manually operating the needle plate replace lever 10 and, further, even if the hand is removed from the needle plate replace lever 10, the dismounted state can be maintained; accordingly, dismounting of the needle plate 8 is facilitated.
(68) As described above, in the needle plate replacement device with a lock of the present exemplary embodiment, by just inserting the fixing pieces 21 and 22 provided on the one end side of the needle plate 8 into the support plates 12 and 13 and by just pushing down, from above, the side opposite the one end side provided with the fixing pieces 21 and 22, the needle plate 8 can be positioned and mounted and can be in a locked state that can prevent the needle plate 8 from being lifted unexpectedly and, further, the locked state can be canceled and the needle plate 8 can be dismounted by just manually operating the needle plate replace lever 10; accordingly, the attachment and detachment of the needle plate 8 can be carried out most easily.
(69) Note that in the present exemplary embodiment, the needle plate 8 is attached to the free arm portion 6 of the bed portion 4; however, the present disclosure is not limited to a sewing machine that includes a free arm portion such as the one described above and, naturally, may be applied to sewing machines including various forms of bed portions.
(70) Furthermore, the lock mechanism constituted by the support plates 12 and 13 and the fixing pieces 21 and 22 of the present exemplary embodiment guides and maintains the needle plate 8 at the mount position and the dismount position and enables efficient operation; however, the above is not necessarily required in the present disclosure and the holding mechanism is not limited to the form of engagement including the needle plate springs 31 and 32 and the engagement portions 14a and 15a of the present exemplary embodiment and various forms of engagement known in the art may be used as long as the needle plate 8 can be fixed by just pushing down the needle plate 8 and the needle plate 8 can be dismounted by just pushing up the needle plate 8.
(71) The needle plate replacement device with a lock of the present disclosure is capable of dismounting the mounted needle plate by canceling the locked state with an operation of a single action and is capable of positioning and mounting the needle plate and setting the needle plate in a locked state with a simple operation; accordingly, replacement of the needle plate and maintenance of the lower shaft motion mechanism can be carried out efficiently and the needle plate replacement device can be advantageously and widely applied to various types of sewing machines.