Mesoporous silica/ceria-silica composite and method for preparing same
09828295 · 2017-11-28
Assignee
Inventors
Cpc classification
C04B2235/44
CHEMISTRY; METALLURGY
C04B35/62675
CHEMISTRY; METALLURGY
C04B2235/3418
CHEMISTRY; METALLURGY
C04B2235/66
CHEMISTRY; METALLURGY
C04B2235/3229
CHEMISTRY; METALLURGY
C04B2235/767
CHEMISTRY; METALLURGY
C01B33/12
CHEMISTRY; METALLURGY
International classification
C01B33/12
CHEMISTRY; METALLURGY
Abstract
The present invention relates to a mesoporous silica/ceria-silica composite and a method for preparing a mesoporous composite and, more specifically, to a mesoporous silica/ceria-silica composite which is composed of mesoporous silica having a hexagonal or cubic structure and ceria having a hexagonal structure provided on a surface and pores of the mesoporous silica, the oxidation state of the ceria being Ce.sup.4+ and Ce.sup.3+.
Claims
1. A mesoporous silica/ceria-silica composite comprising a mesoporous silica having a hexagonal structure or a cubic structure and a ceria having the hexagonal structure and provided on a surface and in a pore of the mesoporous silica, wherein oxidation states of the ceria are Ce.sup.4+ and Ce.sup.3+, wherein, in the oxidation states of the ceria, the Ce.sup.3+ has a content of 10.2 mole % to 23.8 mole % based on a total cerium, and the Ce.sup.4+ has a content of 76.2 mole % to 89.8 mole % based on the total cerium.
2. The mesoporous silica/ceria-silica composite of claim 1, wherein a mole ratio of Ce of the ceria to Si of the silica is in a range of 0.001 to 0.5.
3. The mesoporous silica/ceria-silica composite of claim 1, wherein the mesoporous silica has a pore volume of 0.20 cm.sup.3/g to 0.40 cm.sup.3/g.
4. The mesoporous silica/ceria-silica composite of claim 1, wherein the mesoporous silica/ceria-silica composite has a BET specific surface area of 250 m.sup.2/g to 600 m.sup.2/g.
5. A method of preparing a mesoporous silica/ceria-silica composite, the method comprising: mixing and stirring a cationic surfactant, a silica precursor, and a cerium precursor; preparing the mesoporous silica/ceria-silica composite by calcining a mixed solution after performing a hydrothermal reaction for the mixed solution; and reducing the prepared mesoporous silica/ceria-silica composite, wherein the reducing is performed at a temperature of 850° C. to 900° C. for 3 hours to 6 hours, wherein a structure of mesoporous silica/ceria-silica composite is stable while the reducing is performed.
6. The method of claim 5, wherein the cationic surfactant includes hexadecyl trimethyl ammonium bromide (CTAB) or hexadecyl trimethyl ammonium chloride (CTACl).
7. The method of claim 5, wherein the silica precursor includes tetraethyl orthosilicate (TEOS) or tetramethyl orthosilicate (TMOS).
8. The method of claim 5, wherein the cerium precursor includes one selected from the group consisting of cerium hydroxide (Ce(OH).sub.4), cerium nitrate (Ce(NO.sub.3).sub.3), and cerium sulfate (Ce.sub.2(SO.sub.4).sub.3, Ce(SO.sub.4).sub.2).
9. The method of claim 5, wherein a mole ratio of the cerium precursor to the silica precursor is in a range of 0.001 to 0.5.
10. The method of claim 5, wherein the stirring is performed at a rate of 200 rpm to 600 rpm for 30 min. to 1440 min.
11. The method of claim 5, wherein the hydrothermal reaction is performed at a temperature of 80° C. to 120° C. for 20 hours to 48 hours.
12. The method of claim 5, wherein the calcining is performed under air at a temperature of 500° C. to 600° C. for 4 hours to 6 hours.
13. A mesoporous silica/ceria-silica composite comprising a mesoporous silica having a hexagonal structure or a cubic structure and a ceria having the hexagonal structure and provided on a surface and in a pore of the mesoporous silica, wherein the ceria is reduced through heat treatment and the ceria is present in oxidation states of Ce.sup.3+, and wherein the ceria has diffraction patterns which are matched with that of Ce.sub.4.667Si.sub.3O.sub.13 in a structure similar to an apatite structure having a hexagonal unit lattice.
14. The mesoporous silica/ceria-silica composite of claim 13, wherein the Ce.sup.3+ has a content of 10.2 to 100 mole % based on a total cerium.
Description
DESCRIPTION OF DRAWINGS
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BEST MODE
(14) Hereinafter, an exemplary embodiment of the present invention will be described in detail with reference to accompanying drawings.
(15) The advantages, the features, and schemes of achieving the advantages and features of the disclosure will be apparently comprehended by those skilled in the art based on the embodiments, which are detailed later in detail, together with accompanying drawings.
(16) However, the present invention is not limited to embodiments disclosed hereinafter, but realized in various forms. The present embodiments are provided to make the disclosure of the present invention perfect and to let those skilled in the art completely comprehend the scope of the present invention, and defined within the scope of accompanying claims of the present invention.
(17) Further, in the following description, the details of the generally-known technology that makes the subject matter of the present invention unclear will be omitted in the following description.
(18) The present invention provides a mesoporous silica/ceria-silica composite including a mesoporous silica having a hexagonal structure or a cubic structure and a ceria having the hexagonal structure and provided on a surface and in a pore of the mesoporous silica, wherein oxidation states of the ceria are Ce.sup.4+ and Ce.sup.3+.
(19) According to the mesoporous silica/ceria-silica composite of the present invention, a plurality of pores exist in a hexagonal or cubic silica template, and ceria is bonded to the surface and the inside of the pores of the template. The ceria is formed in the hexagonal and cubic structures, and the oxidation states of the ceria become Ce.sup.4+ and Ce.sup.3−. Most parts of Ce.sup.4− may be changed to Ce.sup.3+ through the reduction process thereafter.
(20) The mesoporous silica/ceria-silica composite according to the present invention has improved strength and biocompatibility due to a silica template having a plurality of mesoporous. In addition, ceria is bonded to the surface and the inside of the pores of the silica template to prevent the ceria from being agglomerated to be enlarged and aged. In addition, the composite has Ce.sup.3+ representing a great radical scavenging effect.
(21) In the mesoporous silica/ceria-silica composite, a mole ratio of Ce of the ceria to Si of the silica is in the range of 0.001 to 0.5. In the oxidation states of the ceria, the Ce.sup.3+ has a content of 10.2 mole % to 23.8 mole % based on a total cerium, and the Ce.sup.4+ has a content of 76.2 mole % to 89.8 mole % based on the total cerium. Further, in the mesoporous silica/ceria-silica composite according to the present invention, the mesoporous silica has a pore volume of 0.20 cm.sup.3/g to 0.40 cm.sup.3/g, and the BET specific surface area of 250 m.sup.2/g to 600 m.sup.2/g.
(22) Further, the present invention provides a method of preparing a mesoporous silica/ceria-silica composite, including mixing and stirring a cationic surfactant, a silica precursor, and a cerium precursor,
(23) preparing the mesoporous silica/ceria-silica composite by calcining a mixed solution after performing a hydrothermal reaction for the mixed solution, and
(24) reducing the prepared mesoporous silica/ceria-silica composite.
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(26) The method of preparing the mesoporous silica/ceria-silica composite according to the present invention includes a step of mixing and stirring a cationic surfactant, a cerium precursor and a silica precursor (S100).
(27) In this case, the cationic surfactant, the cerium precursor and the silica precursor may be dissolved in de-ionized water, ammonium hydroxide (NH.sub.4OH), and ethanol. In detail, preferably, after dissolving the cationic surfactant into the de-ionized water, the ammonium hydroxide, and the ethanol and stirring the result, the silica precursor is added and stirred, and a ceria precursor is added and stirred. This is because the cationic surfactant, the silica precursor, and the ceria precursor may be sequentially dissolved as described so that the cationic surfactant, the silica precursor, and the ceria precursor may be sufficiently dissolved.
(28) The cationic surfactant is added to a mesoporous silica template in order to form a pore. The cationic surfactant, which severs as a cationic surfactant (CH.sub.3(CH.sub.2).sub.nN.sup.+(CH.sub.3).sub.3) including hydrophobic alkyl chain and hydrophilic amine, may include hexadecyl trimethyl ammonium bromide (CTAB) or hexadecyl trimethyl ammonium chloride (CTACl). The cerium precursor may include one selected from the group consisting of cerium hydroxide (Ce(OH).sub.4), cerium nitrate (Ce(NO.sub.3).sub.3), and cerium sulfate (Ce.sub.2(SO.sub.4).sub.3, Ce(SO.sub.4).sub.2), and the silica precursor may include tetraethyl orthosilicate (TEOS) or tetramethyl orthosilicate (TMOS).
(29) In addition, according to the method of preparing the mesoporous silica/ceria-silica composite of the present invention, the mole ratio of the cerium, precursor to the silica precursor is in the range of 0.001-0.5. If the mole ratio is less than 0.001, a free radical scavenging effect and catalytic activity may be significantly degraded. If the mole ratio exceeds 0.5, cerium particles may be agglomerated, or the strength of a silica template may be degraded.
(30) The stirring is preferably performed at a rate of 200-600 rpm for 30-1440 min. If the stirring rate is less than 200 rpm, a nano-structure may not be uniformly formed. Accordingly, it is preferred that the stirring rate is 600 rpm or less when considering the shape of a reactor and reaction stability. The reason for time limitation has been described above.
(31) The method of preparing the mesoporous silica/ceria-silica composite according to the present invention includes a step of preparing the mesoporous silica/ceria-silica composite by calcining the mixed solution after making a hydrothermal reaction for the mixed solution (S200).
(32) In this case, preferably, the hydrothermal reaction is performed at the temperature of 80-120° C. for 20-48 hours. If the hydrothermal reaction is made at the temperature of less than 80° C., the bonding strength between silica and ceria may be weakened, and the bonding strength among silica particles may be weakened. If the hydrothermal reaction is made at the temperature of 120° C. for more than 48 hours, not only the bonding between the silica and the ceria, but also the bonding between silica particles may be decomposed.
(33) In addition, preferably, the calcining is performed under air at the temperature of 500-600° C. for 4-6 hours. If the calcination is performed at the temperature of less than 500° C., the cationic surfactant is not removed, so that the mesoporous composite structure may not be prepared. If the calcination is performed at more than 600° C., the surfactant may be sufficiently removed. Accordingly, the calcimining temperature is 600° C. or more in terms of energy efficiencies.
(34) The method of preparing the mesoporous silica/ceria-silica composite according to the present invention includes a step of reducing the prepared mesoporous silica/ceria-silica composite (S300).
(35) The reducing is preferably performed at the temperature of 850-900° C. for 3-6 hours. If the reducing is performed at the temperature of less than 850° C., an oxidation state of Ce.sup.4+ may not be reduced into Ce.sup.3+. If the reducing is performed at the temperature of more than 900° C., the bonding between silica and ceria may be decomposed, so that the nano-structure may not be maintained. The reason for the reduction time limitation is the same as the reason for the temperature limitation.
(36) Further, in reduction, mixture gas including 5-10 volume % of nitrogen gas based on hydrogen gas may be used. If the nitrogen gas is contained in less than 5 volume %, the composite may not be smoothly reduced, so that the oxidation state of cerium may not be changed. If the nitrogen gas is contained in more than 10 volume %, explosion hazard may be increased due to an excessive amount of nitrogen gas.
MODE FOR INVENTION
Embodiment 1: Preparation 1 of Hexagonal Mesoporous Silica/Ceria-Silica Composite
(37) In Embodiment 1, 1.5 g of hexadecyl trimethyl ammonium bromide (4.1 mmol) was stirred in 30 ml of deionized water, 35 ml of NH.sub.4OH, and 45.6 ml of ethanol and completely dissolved. After stirring the mixing solution in a 125 ml glass container at a normal temperature for 30 min. using a magnetic bar, and 3 ml TEOS was added into the mixing solution. After stirring the mixing solution at a constant rate of 500 rpm for 30 min., 1.4 g of cerium hydroxide was added, and the mixture of the mixing solution and the cerium hydroxide was stirred at the normal temperature for 20 hours, and the mixture was subject to the hydrothermal reaction the temperature 100° C. for 24 hours in a convection oven. The mixture was filtered using a sufficient amount of deionized water to remove a surfactant, a solvent, and an unreacted material, and calcined at the temperature of 550° C. for 5 hours under the atmospheric atmosphere. In the calcination, heating was performed at the rate of 3° C./min from the normal temperature to 550° C.
(38) The heating was performed from the normal temperature to 850° C. at an average heating rate of 4.5° C./min after the calcination process. Then, the heating was constantly performed at 850° C. for five hours to reduce the mesoporous silica/ceria-silica composite. In this case, the total flow rate was 205 ml/min under the flow of 7 volume % of hydrogen diluted with nitrogen.
Embodiment 2: Preparation 2 of Hexagonal Mesoporous Silica/Ceria-Silica Composite
(39) In Embodiment 2, the hexagonal mesoporous silica/ceria-silica composite was prepared in the same manner as that of Embodiment 1 except that the cerium hydroxide was added so that the mole ratio of cerium hydroxide to TEOS was 0.4.
Embodiment 3: Preparation 3 of Hexagonal Mesoporous Silica/Ceria-Silica Composite
(40) In Embodiment 3, the hexagonal mesoporous silica/ceria-silica composite was prepared in the same manner as that of Embodiment 1 except that cerium hydroxide was added so that the mole ratio of cerium hydroxide to TEOS was 0.3.
Embodiment 4: Preparation 4 of Hexagonal Mesoporous Silica/Ceria-Silica Composite
(41) In Embodiment 4, the hexagonal mesoporous silica/ceria-silica composite was prepared in the same manner as that of Embodiment 1 except that cerium hydroxide was added so that the mole ratio of cerium hydroxide to TEOS was 0.2.
Embodiment 5: Preparation 1 of Cubic Mesoporous Silica/Ceria-Silica Composite
(42) In Embodiment 5, 1.2 g of hexadecyl trimethyl ammonium bromide (3.3 mmol) was stirred in 50 ml of deionized water, 6 ml of NH.sub.4OH, and 25 ml of ethanol and completely dissolved. After stirring the mixing solution in a 125 ml glass container at a normal temperature for 30 min. using a magnetic bar, 3 ml TEOS was added to the mixing solution. After stirring the mixing solution at a constant rate of 500 rpm for 30 min., 1.4 g of cerium hydroxide was added, the mixture of the mixing solution and the cerium hydroxide was stirred at the normal temperature for 20 hours, and the mixture was subject to the hydrothermal reaction at the temperature 100° C. for 24 hours in a convection oven. The mixture was filtered using a sufficient amount of deionized water to remove a surfactant, a solvent, and an unreacted material, and calcined at the temperature of 550° C. for 5 hours under the atmospheric atmosphere. In the calcination, heating was performed at the rate of 3° C./min from the normal temperature to 550° C. The heating was performed from the normal temperature to 850° C. at an average heating rate of 4.5° C./min after the calcination process. Then, the heating was constantly performed at 850° C. for five hours to reduce the mesoporous silica/ceria-silica composite. In this case, the total flow rate was 205 ml/min under the flow of 7 volume % of hydrogen diluted with nitrogen.
Embodiment 6: Preparation 2 of Cubic Mesoporous Silica/Ceria-Silica Composite
(43) In Embodiment 6, the cubic mesoporous silica/ceria-silica composite was prepared in the same manner as that of Embodiment 5 except that cerium hydroxide was added so that the mole ratio of cerium hydroxide to TEOS was 0.4.
Embodiment 7: Preparation 3 of Cubic Mesoporous Silica/Ceria-Silica Composite
(44) In Embodiment 7, the cubic mesoporous silica/ceria-silica composite was prepared in the same manner as that of Embodiment 5 except that cerium hydroxide was added so that the mole ratio of cerium hydroxide to TEOS was 0.3.
Embodiment 8: Preparation 4 of Cubic Mesoporous Silica/Ceria-Silica Composite
(45) In Embodiment 8, the cubic mesoporous silica/ceria-silica composite was prepared in the same manner as that of Embodiment 5 except that cerium hydroxide was added so that the mole ratio of cerium hydroxide to TEOS was 0.2.
Experimental Example 1: Analysis of Surface and Shape of Mesoporous Silica/Ceria-Silica Composite
(46) The surface and the shape of the mesoporous silica/ceria-silica composite according to the present invention were analyzed by an FE-SEM and a TEM, and the analysis results are shown in
(47) As shown in
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Experimental Example 2: Analysis of Surface and Shape of Mesoporous Silica/Ceria-Silica Composite
(51) The surface and the shape of the mesoporous silica/ceria-silica composite according to the present invention are analyzed through a small angle X-ray scattering (SAXS), a nitrogen adsorption-desorption isothermal curve, a pore size distribution curve, X-ray diffraction, scattering and reflection of ultraviolet-visible absorbance spectrum measurement, and X-ray photoelectron (XPS), and the analysis results are shown in
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(55) The increased lattice constant for the ceria-silica particle is related to the formation of the defect of silica contained in a ceria lattice. The crystal size was measured to a value in the range of 1.5-1.8 nm by applying a Scherrer equation (L=Kλ/β cos θ) based on the full width at half maximum (FWHM) of a (111) diffraction peak. The ratio of A.sub.(111)/A.sub.(200) provides information on the possibility of an appropriate orientation of a ceria crystal surface. Since a (200) plane represents a tendency of an oxygen air gap higher than that of a (111) plane as generally known in the art, the information on the ratio of Ce.sup.4+/Ce.sup.3+ may be provided. The ratio is a value in the range of 3.2-3.6, and slightly increased according to the content of cerium.
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(58) Following table 1 shows the mole ratios of cerium hydroxide to tetraethyl orthosilicate, Ce contents, Ce molar masses, % of Ce/Si, BET specific surface areas, total pore volumes, and pore diameters in the hexagonal and cubic mesoporous silica/ceria-silica composites prepared before the reduction process is performed according to embodiments 1 to 8 of the present invention.
(59) TABLE-US-00001 TABLE 1 BET specific Mole Ce molar surface Pore Pore ratio Ce content mass Ce/Si area volume diameter (Ce/Si) (wt %) (mmol/g) (%) (m.sup.2/g) (cm.sup.3/g) (nm) Embodiment 1 0.5 43.52 3.106 50.6 370 0.42 3.4 Embodiment 2 0.4 41.41 2.955 46.4 390 0.44 3.3 Embodiment 3 0.3 30.53 2.179 28.9 447 0.46 3.3 Embodiment 4 0.2 24.84 1.773 21.7 560 0.52 3.3 Embodiment 5 0.5 — — — 356 0.42 3.4 Embodiment 6 0.4 — — — 455 0.50 3.4 Embodiment 7 0.3 — — — 543 0.56 3.5 Embodiment 8 0.2 — — — 637 0.64 3.4
(60) As recognized from the results, the oxidation state of the ceria is mainly Ce.sup.4+(CeO.sub.2), which represents that the total cerium content reaches 80% to 90% in the composite. Since Ce.sup.3+(Ce.sub.2O.sub.3) has high reactivity and high performance as a radical scavenger, the reduction process is performed to increase the content of C.sup.3+ in the composite.
(61) Following table 2 shows the binding energies of the hexagonal mesoporous silica/ceria-silica composites prepared before the reduction process is performed according to Embodiments 1 to 4 of the present invention and integrated region ratios of peaks of the silica/ceria-silica composites.
(62) TABLE-US-00002 TABLE 2 XPS Ce 3d.sub.5/2 Ce 3d.sub.3/2 ν.sub.0 ν.sub.1 ν.sub.2 ν.sub.3 μ.sub.0 μ.sub.1 μ.sub.2 μ.sub.3 Embodiment Peak allocation Ce.sup.4+ Ce.sup.3+ Ce.sup.4+ Ce.sup.4+ Ce.sup.4+ Ce.sup.3+ Ce.sup.4+ Ce.sup.4+ Embodiment 4 Binding 884.3 886.5 890.9 900.4 902.8 904.3 909.1 919.0 energy (eV) Peak 10.7 11.0 14.5 15.9 7.1 5.9 18.9 16.0 region (%) Embodiment 3 Binding 883.6 886.2 889.8 899.3 901.9 903.8 909.3 918.8 energy (eV) Peak 9.0 8.8 18.3 10.0 8.4 15.0 13.4 17.1 region (%) Embodiment 2 Binding 883.9 886.1 890.2 899.6 902.2 904.5 909.7 918.6 energy (eV) Peak 10.1 10.9 15.5 8.9 11.3 11.7 14.5 17.1 region (%) Embodiment 1 Binding 884.5 887.0 889.0 900.2 902.9 905.6 909.9 919.3 energy (eV) Peak 7.2 2.3 29.3 10.5 12.3 7.9 14.4 16.1 region (%)
(63) As shown in table 2, the ratios of Ce.sup.3 to the total contents of the cerium are represented as 10.2 mol % in Embodiment 1, 22.6 mol % in Embodiment 2, 23.8 mol % in Embodiment 3, and 16.9 mol % in Embodiment 4, respectively.
Experimental Example 3: Analysis of Surface and Shape of Silica/Ceria-Silica Composite Before Reduction Process is Performed
(64) In order to examine the shape and the surface of the silica/ceria-silica composite after the reduction process is performed according to the present invention, the shape and the surface of the silica/ceria-silica composite are analyzed by the SAXS spectrum, a nitrogen adsorption-desorption isothermal curve, a pore size distribution of the composite, and a wide angle X-ray diffraction pattern, and the analysis results are shown in
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(67) Following table 3 shows the mole ratios of cerium hydroxide to tetraethyl orthosilicate, Ce contents, Ce molar masses, % of Ce/Si, BET specific surface areas, total pore volumes, and pore diameters in the reduced hexagonal and cubic mesoporous silica/ceria-silica composites.
(68) TABLE-US-00003 TABLE 3 BET specific Mole Ce molar surface Pore Pore ratio Ce content mass Ce/Si area volume diameter Embodiments (Ce/Si) (wt %) (mmol/g) (%) (m.sup.2/g) (cm.sup.3/g) (nm) Embodiment 1 0.5 45.29 3.232 54.4 264 0.29 3.0 Embodiment 5 0.5 45.82 3.270 55.6 287 0.28 2.9
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(70) Although detailed embodiments of the mesoporous silica/ceria-silica composite according to the present invention and the method of preparing the same have been described, those skilled in the art will appreciate that various modifications, additions and substitutions are possible, without departing from the scope and spirit of the invention as disclosed in the accompanying claims.
(71) Therefore, those skilled in the art should define the scope of the present invention by accompanying claims and equivalents thereof without the limitation to the embodiments described above.
(72) In other words, the above-described embodiments are provided for illustrative purposes, and the scope of the present invention is defined by the claims instead of the detailed description. In addition, those skilled in the art should understand that all variations and modifications derived from the meaning and the scope of the claims, and the equivalents of the claims fall within the scope of the present invention.