Pneumatic exomuscle system and method
09827667 ยท 2017-11-28
Assignee
Inventors
- Saul GRIFFITH (San Francisco, CA, US)
- Pete Lynn (Oakland, CA, US)
- Della Shea (San Francisco, CA, US)
- Kevin Albert (San Francisco, CA, US)
- Tim Swift (Clovis, CA, US)
Cpc classification
F04B43/0045
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B45/045
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B45/0533
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B25J9/0006
PERFORMING OPERATIONS; TRANSPORTING
F04B49/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
A61H1/02
HUMAN NECESSITIES
F04B43/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B25J9/00
PERFORMING OPERATIONS; TRANSPORTING
F04B45/053
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A pneumatic exomuscle system and methods for manufacturing and using same. The pneumatic exomuscle system includes a pneumatic module; a plurality of pneumatic actuators each operably coupled to the pneumatic module via at least one pneumatic line, a portion of the pneumatic actuators configured to be worn about respective body joints of a user; and a control module operably coupled to the pneumatic module, the control module configured to control the pneumatic module to selectively inflate portions of the pneumatic actuators.
Claims
1. A pneumatic exomuscle system comprising: a pneumatic module; a plurality of pneumatic actuators each operably coupled to the pneumatic module via at least one pneumatic line, a portion of the pneumatic actuators configured to be worn about respective body joints of a user with at least one pneumatic actuator comprising a plurality of elongated inflatable chambers stacked lengthwise along a first axis in an array from a top-end to a bottom-end, the length of the plurality of elongated inflatable chambers defining the first axis, the array configured to couple about a limb of a user at the joint of the limb, the limb extending along a second axis perpendicular to the first axis when the limb is in a straightened configuration; a control module operably coupled to the pneumatic module, the control module configured to control the pneumatic module to selectively inflate portions of the pneumatic actuators; and wherein a pneumatic actuator comprises a reinforcing structure configured to resist a concentrated buckling moment transferred by the pneumatic actuator during movement of the pneumatic actuator.
2. The pneumatic exomuscle system of claim 1, wherein the pneumatic actuators are disposed on at least one of a top-suit portion and bottom-suit portion configured to be worn by the user.
3. The pneumatic exomuscle system of claim 2, wherein pneumatic actuators are disposed on a top-suit portion such that pneumatic actuators are configured to be disposed over shoulders and anterior and posterior elbow regions when the top-suit portion is worn by the user.
4. The pneumatic exomuscle system of claim 2, wherein pneumatic actuators are disposed on a bottom-suit portion such that pneumatic actuators are configured to be disposed over anterior and posterior knee regions when the bottom-suit portion is worn by the user.
5. The pneumatic exomuscle system of claim 1, wherein a portion of the inflatable chambers are configured to be simultaneously inflated as a group; and wherein said at least one pneumatic actuator is configured to curl inward about an internal face of the pneumatic actuator.
6. The pneumatic exomuscle system of claim 5, wherein said at least one pneumatic actuator is configured to curl about an axis that is coincident with the axis of rotation of a body joint, when said at least one pneumatic actuator is worn over the body joint.
7. The pneumatic exomuscle system of claim 1, wherein said pneumatic actuators comprise a woven fabric.
8. The pneumatic exomuscle system of claim 1, wherein the control module is configured to control the pneumatic module to selectively inflate portions of the pneumatic actuators to induce body movements in the user.
9. The pneumatic exomuscle system of claim 1, wherein the control module is configured to sense body movements of the user and control the pneumatic module to selectively inflate portions of the pneumatic actuators to support said body movements of the user.
10. A pneumatic exomuscle system comprising: a pneumatic module; a plurality of pneumatic actuators each operably coupled to the pneumatic module via at least one pneumatic line, a portion of the pneumatic actuators configured to be worn about respective body joints of a user with at least one pneumatic actuator comprising a plurality of elongated inflatable chambers stacked lengthwise along a first axis in an array from a top-end to a bottom-end, the length of the plurality of elongated inflatable chambers defining the first axis, the array configured to couple about a limb of a user at the joint of the limb, the limb extending along a second axis perpendicular to the first axis when the limb is in a straightened configuration; a control module operably coupled to the pneumatic module, the control module configured to control the pneumatic module to selectively inflate portions of the pneumatic actuators, and a plurality of anisotropic support structures configured to extend about the limb of the user and carry a load in a first direction, while providing for torsional movement in at least one second direction when worn by the user.
11. The pneumatic exomuscle system of claim 10, wherein the plurality of anisotropic support structures are operably connected to the pneumatic system via at least one pneumatic line.
12. A pneumatic exomuscle system comprising: a pneumatic module; a plurality of pneumatic actuators each operably coupled to the pneumatic module via at least one pneumatic line, a portion of the pneumatic actuators configured to be worn about respective body joints of a user with at least one pneumatic actuator comprising a plurality of elongated inflatable chambers stacked lengthwise along a first axis in an array from a top-end to a bottom-end, the length of the plurality of elongated inflatable chambers defining the first axis, the array configured to couple about a limb of a user at the joint of the limb, the limb extending along a second axis perpendicular to the first axis when the limb is in a straightened configuration; a control module operably coupled to the pneumatic module, the control module configured to control the pneumatic module to selectively inflate portions of the pneumatic actuators, wherein a pneumatic actuator defines a two or three dimensional shape configured to provide resistance to buckling of the pneumatic actuator during inflation of the pneumatic actuator.
13. A pneumatic actuator comprising: a plurality of inflatable chambers stacked in an array from a top-end to a bottom end, the chambers defining a first, second and third column, with each column defined by a set of inflatable chambers that are configured to be selectively inflatable as a group, the first, second and third column defining a central column disposed and interleaved between a pair of outer columns, the pneumatic actuator configured to be worn on the shoulder of a user, and wherein each column is separately selectively inflatable from the other columns.
14. The pneumatic actuator of claim 13, wherein the pneumatic actuator is disposed on a top-suit portion such that said at least one pneumatic actuator is disposed over the shoulder of a user when the top suit is worn by the user.
15. A pneumatic exomuscle system comprising: a pneumatic module; a plurality of pneumatic actuators each operably coupled to the pneumatic module via at least one pneumatic line, a portion of the pneumatic actuators configured to be worn about respective body joints of a user with at least one pneumatic actuator being the pneumatic actuator of claim 13; and a control module operably coupled to the pneumatic module, the control module configured to control the pneumatic module to selectively inflate portions of the pneumatic actuators.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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(22) It should be noted that the figures are not drawn to scale and that elements of similar structures or functions are generally represented by like reference numerals for illustrative purposes throughout the figures. It also should be noted that the figures are only intended to facilitate the description of the preferred embodiments. The figures do not illustrate every aspect of the described embodiments and do not limit the scope of the present disclosure.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(23) Since currently-available powered exoskeleton systems are deficient, an exomuscle system that provides lightweight and ergonomic actuation of the body can prove desirable and provide a basis for a wide range of applications, such as a system that is wearable under conventional clothing, a system that is soft and pliable, a system that provides for the complex translational and rotational movements of the human body, and/or a system that can be worn comfortably while in use and while not in use. This result can be achieved, according to one embodiment disclosed herein, by an exomuscle system 100 as illustrated in
(24) Turning to
(25) Similarly,
(26) Although
(27) Furthermore, the present disclosure discusses various embodiments of the pneumatic exomuscle system 100 being worn by a human user 101, but in further embodiments, the pneumatic exomuscle system 100 can be adapted for use by non-human users (e.g., animals) or adapted for non-living devices such as robots or the like. For example, one embodiment includes the use of the pneumatic exomuscle system 100 and/or one or more actuator 110 in a robotic arm not worn on the body 101, which is also known as a robotic manipulator.
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(29) In various embodiments the chambers 310 can be selectively inflated and deflated to change the shape of the actuator 110. For example, as shown in
(30) In various embodiments, fluid can be introduced and/or exit from the chambers 310 of the actuator 110 via one or more pneumatic line 330. In some embodiments, an actuator 110 can be configured to inflate and/or deflate as a unit (e.g., all chambers 310 of the actuator 110 inflate and/or deflate in concert. However, in some embodiments, chambers 310 can be controlled individually and/or as a group.
(31) For example, as illustrated in
(32) In one preferred embodiment, the actuators 110 can be inflated with air; however, in further embodiments, any suitable fluid can be used to inflate the chambers 310. For example, gasses including oxygen, helium, nitrogen, and/or argon, or the like can be used to inflate and/or deflate the chambers 310. In further embodiments, a liquid such as water, an oil, or the like can be used to inflate the chambers 310.
(33) Actuators 110 can be made of any suitable material. For example, in some embodiments, actuators 110 can comprise a flexible sheet material such as woven nylon, rubber, polychloroprene, a plastic, latex, a fabric, or the like. In some embodiments, bladders can be disposed within the chambers 310 and/or the chambers 310 can comprise a material that is capable of holding a desired fluid. The actuators 110 can comprise a flexible, elastic or deformable material that is operable to expand and contract when the chambers 310 are inflated or deflated as described herein. In some embodiments, the actuators 110 can be biased toward a deflated configuration such that the actuator 110 is elastic and tends to return to the deflated configuration when not inflated. Additionally, although actuators 110 shown herein are configured to expand and/or extend when inflated with fluid, in some embodiments, actuators 110 can be configured to shorten and/or retract when inflated with fluid.
(34) In various embodiments, actuators can be configured to surround a joint of a user 101 and have an axis of rotation that is coincident with the axis of rotation of the joint. For example,
(35) In various embodiments, it can be beneficial to have the actuator 110KA inflate and curl about an axis that is coincident with the axis of rotation 510 of the knee joint 202. For example, as shown in
(36) In various embodiments, axes R can be defined by a plane of material, or the like that defines the seam 312. In further embodiments, the material of the seam 312 need not be coincident with such as axis R, and such an axis R can be defined by movement and/or expansion characteristics of the actuator 110.
(37) Similarly,
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(39) Additionally, in some embodiments, the example actuators 110 illustrated in
(40) As discussed above, the example actuators 110 illustrated in
(41) In contrast,
(42) In various embodiments, each of the columns A, B, C can be independently controlled. In other words, each of the columns A, B, C can be separately and selectively inflated and/or deflated. For example,
(43) Similarly, if the B-column is inflated, and the C-column is deflated, (not illustrated) the shoulder-actuator 1105 would bend inward toward deflated C-column, which would accordingly move the shoulder 105 and arm 102 in this direction. Accordingly, by selectively inflating and/or deflating the outer columns B, C. The shoulder-actuator 1105 can move a shoulder 105 and arm 102 from side-to-side in various embodiments (i.e., flexion and extension).
(44) Additionally, the shoulder-actuator 1105 can provide for moving the arm 105 up and down (i.e., abduction and adduction). For example, where the A-column is deflated the length L (shown in
(45) Therefore, by varying the inflation and/or deflation of the columns A, B, C, the shoulder-actuator 1105 can generate motion of the arm 102 about the shoulder 105 that mimics natural shoulder motions of a user 101. For example, the table below illustrates some example, arm configurations that can be generated by different inflation/deflation configurations of the shoulder-actuator 1105 in accordance with some embodiments.
(46) TABLE-US-00001 Column A Column B Column C State State State Arm State Deflated Deflated Deflated Raised, At Median Deflated Inflated Deflated Raised, Toward Anterior Deflated Deflated Inflated Raised, Toward Posterior Inflated Inflated Inflated Lowered, At Median Inflated Inflated Deflated Lowered, Toward Anterior Inflated Deflated Inflated Lowered, Toward Posterior
(47) Accordingly, in various embodiments, the example shoulder-actuator 1105 can mimic the deltoid muscles of a shoulder 105. For example, in some embodiments, the B-column can be analogous to the posterior deltoid, the A-column can be analogous to the lateral deltoid, and the C-column can be analogous to the anterior deltoid.
(48) Although one example embodiment of a shoulder-actuator 1105 is disclosed in
(49) In some embodiments, an exomuscle system 100 can comprise structural supportive elements. For example,
(50) In various embodiments, the upper and lower supports 1010, 1020 are configured to be anisotropic support structures that carry a body load in the axial direction, while also providing for torsional movement. In other words, the supports 1010, 1020 are configured to be stiff and supportive in a vertical direction while also allowing turning and bending of the leg 102. For example, as shown in
(51) In some embodiments, the supports 1010, 1020 can comprise fluid filled or inflated cavities. In further embodiments, the supports can comprise any suitable ridged, flexible, or deformable material. The supports 1010, 1020 can be statically or dynamically inflated in some embodiments. Additionally, while example supports 1010, 1020 are shown being associated with an exomuscle system 100 associated with the legs 102 of a user 101, in further embodiments, supports or similar structures can be configured to be associated with other parts of user body 101, including the arms 102 (See
(52) Supports, and the like, can provide for various applications of an exomuscle system 100, including transferring loads to the ground and relieving such a burden on the user 101. For example, for a user 101 with a weak or disabled muscular system, the load of the user's body 101 can be transferred to supports of the exomuscle system 100. In another example, where a user 101 is carrying a load in his arms 102, in a backpack, or the like, such a load can be transferred to supports of the exomuscle system 100 to reduce the burden on the user 101. Such load transfer and burden reduction can be beneficial in extending the working endurance and capacity of disabled, partially-abled, less-abled, and fully-abled users 101.
(53) For example, in one embodiment, a soldier carrying supplies can walk for an extended period of time and over a greater distance if the load of the supplies is transferred to an exomuscle system 100. Similarly, a warehouse worker can have greater endurance moving boxes, or the like, if such a load is transferred to an exomuscle system 100.
(54) Turning to
(55) In various embodiments, one or more reinforcing structure 1220 can provide resistance to buckling of the actuator 110 as the actuator 110 is inflated and/or deflated. For example, in the embodiment 110F of
(56) In various embodiments, a reinforcing structure 1220 can be designed to allow for compliance in all axes other than the axis of buckling that the reinforcement is trying to reinforce. For example, in the embodiment 110F of
(57) Additionally, although the reinforcing structure 1220 is shown as being a flat curved rectangular piece that extends from an end 309A of the actuator 110, in further embodiments, a reinforcing structure 1220 can comprise rib structures on a portion of the actuation 110, a reinforcing structure that extens lengthwise about and/or from the actuator 110, or the like.
(58) Turning to
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(60) In various embodiments, the example system 100D can be configured to move and/or enhance movement of the user 101 wearing the exomuscle system 100D. For example, the control module 1510 can provide instructions to the pneumatic module 1520, which can selectively inflate and/or deflate the actuators 110. Such selective inflation and/or deflation of the actuators 110 can move the body to generate and/or augment body motions such as walking, running, jumping, climbing, lifting, throwing, squatting, or the like.
(61) In some embodiments, such movements can be controlled and/or programmed by the user 101 that is wearing the exomuscle system 100D or by another person. Movements can be controlled in real-time by a controller, joystick or thought control. Additionally, various movements can pre-preprogrammed and selectively triggered (e.g., walk forward, sit, crouch) instead of being completely controlled. In some embodiments, movements can be controlled by generalized instructions (e.g. walk from point A to point B, pick up box from shelf A and move to shelf B).
(62) In further embodiments, the exomuscle system 100D can be controlled by movement of the use 101. For example, the control module 1510 can sense that the user 101 is walking and carrying a load and can provided a powered assist to the user 101 via the actuators 110 to reduce the exertion associated with the load and walking. Accordingly, in various embodiments, the exomuscle system 100D can react automatically without direct user interaction.
(63) In some embodiments the sensors 1513 can include any suitable type of sensor, and the sensors 1513 can be located at a central location or can be distributed about the exomuscle system 100D. For example, in some embodiments, the system 100D can comprise a plurality of accelerometers, force sensors, position sensors, and the like, at various suitable positions, including at the actuators 110 or any other body location. In some embodiments, the system 100D can include a global positioning system (GPS), camera, range sensing system, environmental sensors, or the like.
(64) The pneumatic module 1520 can comprise any suitable device or system that is operable to inflate and/or deflate the actuators 110. For example, in one embodiment, the pneumatic module can comprise a diaphragm compressor as disclosed in copending related patent application Ser. No. 14/577,817 filed Dec. 19, 2014, which claims the benefit of U.S. Provisional Application No. 61/918,578, filed Dec. 19, 2013.
(65) The described embodiments are susceptible to various modifications and alternative forms, and specific examples thereof have been shown by way of example in the drawings and are herein described in detail. It should be understood, however, that the described embodiments are not to be limited to the particular forms or methods disclosed, but to the contrary, the present disclosure is to cover all modifications, equivalents, and alternatives.