A BREAST PUMP
20230173148 · 2023-06-08
Inventors
- Eva Nagy-Gannon (Galway, IE)
- Sandra Ganly (Galway, IE)
- Yuqi Shaughnessy (Galway, IE)
- Faisal Sharif (Galway, IE)
- Genevieve Becker (Galway, IE)
- Roy Phillip (Limerick, IE)
- Migle Dominica Make-Lyte (Galway, IE)
- Morven Gannon (Galway, IE)
- Kealan Devlin (Galway, IE)
Cpc classification
International classification
Abstract
A biomechanical breast pump mechanism (1) for expressing breastmilk comprising a biomimetic funnel (2), at least two active actuation areas (23,24) on the funnel (2) and stationary areas (25), the active actuation areas (23,24) being actuatable by a driving mechanism or mechanisms (3) and being configured to replicate the complex functions of the infant's tongue during suckling namely the physical stimulation of the areola (17)/nipple (16); nipple positioning; creating and maintaining low-level baseline vacuum to create air-seal on the breast; generating sub-atmospheric pressure inside the funnel (2); creating and maintaining close-to-zero-air environment in the funnel (2); and control of the vacuum oscillation within predefined ranges coordinated negative and positive actuation (41,42) of one or both actuation areas (23,24) independently or simultaneously.
Claims
1. A biomechanical breast pump (1) for expressing breastmilk comprising: a biomimetic funnel (2) formed from a deformable body (4) having a lip end (6), a milk discharge end (7) and a wall extending (8) between the lip end (6) and the discharge end (7); at least two active actuation areas (23,24) on the deformable body (4) configured to mimic an infant's complex suckling function; a stationary actuation area (25) on the deformable body (4) configured to stop a hard palate (10) defined in the deformable body (4) from deforming in response to movement of the active actuation areas (23,24), and an actuator or actuators (3) for actuating the active actuation areas (23,24) wherein the active actuation areas (23,24) are independently and/or simultaneously actuatable by the actuator or actuators (3) to exert a positive or negative actuation force on the deformable body (4).
2. A biomechanical breast pump (1) as claimed in claim 1 wherein the active actuation areas (23,24) are provided on a lower soft floor (21) of the deformable body (4) and the stationary actuation area (25) is provided at an oppositely disposed relatively hard upper palate (10) of the deformable body (4).
3. A biomechanical breast pump (1) as claimed in claim 1 or claim 2 wherein the deformable body (4) defines lips (14) and a nipple chamber (22) fluidly communicable with the lips (14) to mimic the geometry of an infant's oral cavity, and a milk discharge end (7).
4. A biomechanical breast pump (1) as claimed in claim 4 wherein the active actuation areas (23,24) comprise an anterior actuation area (23) disposed towards the lip end (6) and a posterior actuation area (24) disposed towards the milk discharge end (7).
5. A biomechanical breast pump (1) as claimed in claim 4 wherein the anterior actuation area (23) is configured to stimulate the areola (17) and/or the nipple (16) of a user and to keep the nipple (16) in position.
6. A biomechanical breastmilk pump (1) as claimed in claim 4 or claim 5 wherein the actuation areas (23,24,25) are defined by the material of the deformable body (4).
7. A biomechanical breast pump (1) as claimed in any of claims 4 to 6 wherein the actuator or actuators (3) are operable in response to instructions from a controller to exert a positive actuation force on the active actuation areas (23,24) towards the stationary actuation area (25) and a negative actuation force on the active actuation areas (23,24) away from the stationary actuation area (25) and the actuation forces applied to each actuation area can be the same or different.
8. A biomechanical breast pump (1) as claimed in claim 7 wherein the positive actuation force and negative actuation force on the active actuation areas (23,24) are actuatable by the actuator or actuators (3) in response to instructions from the controller in accordance with key variables selectable from the group comprising or consisting of but not limited to origin point (38) of the active actuation areas (23,24); travel distance (39) of the active actuation areas (23,24) along the trajectory of actuation; travel direction (40) positive or negative; travel direction of the active actuation areas (23,24); angle of travel of the active actuation areas (23,24); actuation sequence of the active actuation areas (23,24) independently and in relation to each other; frequency, velocity, acceleration, deceleration and timing of one suckling cycle within a suckling programme, and frequency, velocity, acceleration, deceleration and timing of a single actuation within one suckling cycle.
9. A biomechanical breast pump (1) as claimed in any of claims 3 to 8 wherein the nipple chamber (9) comprises a proximal nipple zone (45) positioned between the anterior actuation area (23) and the posterior actuation area (24) and a distal pharynx (12).
10. A biomechanical breast pump (1) as claimed in any of claims 4 to 9 further comprising at least one drivetrain (29,30) extending between the actuator or actuators (3) and the active actuation areas (23,24).
11. A biomechanical breast pump (1) as claimed in claim 10 wherein the drivetrains are connected to the anterior and posterior actuation areas (23,24) via an actuation body (27,28) disposed on the outer face of the funnel wall (8).
12. A biomechanical breast pump (1) as claimed in claim 11 wherein the breast pump (1) comprises an anterior actuation body (27) and a posterior body (28).
13. A biomechanical breast pump (1) as claimed in claim 12 wherein the anterior and posterior actuation bodies (27,28) positionally correspond with the anterior and posterior active actuation areas (23,24).
14. A biomechanical breast pump (1) as claimed in claim 13 wherein the anterior and posterior actuation bodies (27,28) are attachable to and detachable from the drivetrains (29,30) at drivetrain pads (78,79).
15. A biomechanical breast pump (1) as claimed in claim 14 wherein the internal faces of the pads (78,79) comprise ridges/grooves (80) to improve contact with the actuation bodies (27,28).
16. A biomechanical breast pump (1) as claimed in claim 15 wherein the pads (78,79) are formed from a hard plastics or other hard material so that the ridges/grooves (80) can be pressed into the anterior and posterior actuation bodies (27,28).
17. A biomechanical breast pump (1) as claimed in any of claims 12 to 14 wherein the anterior and posterior actuation bodies (27,28) comprise inserts or overmoulds (81).
18. A biomechanical breast pump (1) as claimed in claim 17 wherein the inserts or overmoulds (81) are connected to the drivetrains (29,30) via a link pin (82) extending between the drive trains (29,30) and a link pin opening (83) defined in the inserts or overmoulds (81).
19. A biomechanical breast pump (1) as claimed in any of claims 4 to 18 wherein the funnel wall (8) comprises an anatomical and/or suckling replicator (36) and/or a fluid discharge enhancer (65).
20. A biomechanical breast pump (1) as claimed in claim 19 wherein the anatomical and/or suckling replicator (36) comprises a nipple base stimulator (66) on the internal funnel wall (8) over the anterior active actuation area (23).
21. A biomechanical breast pump (1) as claimed in claim 19 or claim 20 wherein the nipple base stimulator (66) is bump-like or has a half cylindrical arc shape.
22. A biomechanical breast pump (1) as claimed in claim 19 wherein the anatomical and/or suckling replicator comprises a funnel closing or sealing body.
23. A biomechanical breast pump (1) as claimed in any of claims 4 to 22 wherein the funnel (2) comprises a structural reinforcer (37).
24. A biomechanical breast pump (1) as claimed in claim 23 wherein the structural reinforcer (37) comprises a side reinforcer (69) on the funnel wall (8).
25. A biomechanical breast pump (1) as claimed in claim 24 wherein the side reinforcer (69) is an elongate side reinforcer (69) disposed on the external funnel wall (8).
26. A biomechanical breast pump (1) as claimed in claim 24 wherein the side reinforcer (69) has a triangular cross-section.
27. A biomechanical breast pump (1) as claimed in claim 24 wherein the side reinforcer (69) has a square cross-section.
28. A biomechanical breast pump (1) as claimed in any of claims 25 to 27 wherein the side reinforcer (69) comprises an elongate slit (70) and the reinforcer (69) is movable between a flexed open and a flexed closed position about the slit (70).
29. A biomechanical breast pump (1) as claimed in claim 23 wherein the structural reinforcer comprises a nipple chamber reinforcer (71).
30. A biomechanical breast pump (1) as claimed in claim 29 wherein the nipple chamber reinforcer (71) comprises a ring around the funnel (2).
31. A biomechanical breast pump (1) as claimed in claim 23 wherein the structural reinforcer comprises a nipple mouth reinforcer (73).
32. A biomechanical breast pump (1) as claimed in claim 23 wherein the structural reinforcer comprises a lip reinforcer (74).
33. A biomechanical breast pump (1) as claimed in claim 32 wherein the lip reinforcer (74) comprises elongate ribs (75) extending from the lips (14).
34. A biomechanical breast pump (1) as claimed in claim 23 wherein the structural reinforcer (37) comprises a discharge end reinforcer (102).
35. A biomechanical breast pump (1) as claimed in claim 34 wherein the discharge end reinforcer (102) is provided on a one-way valve (31) the discharge end (7).
36. A biomechanical breast pump (1) as claimed in claim 35 wherein the discharge end reinforcer comprises (102) a reinforcing band (103) on one way valve (31).
37. A biomechanical breast pump (1) as claimed in any of claims 19 to 36 wherein the fluid discharge enhancer (65) comprises a milk driving replicator (67) on the internal funnel wall (8).
38. A biomechanical breast pump (1) as claimed in claim 37 wherein the milk driving replicator (67) is disposed over the posterior active actuation area (24).
39. A biomechanical breast pump (1) as claimed in any of claims 19 to 38 wherein the anatomical and/or suckling replicators (36) and the structural reinforcers (37) are formed by protrusions in the funnel wall (8).
40. A biomechanical breast pump (1) as claimed in any of claims 3 to 39 wherein the lips (14) are configured to define an underbite.
41. A biomechanical breast pump (1) as claimed in any of claims 3 to 39 wherein the lips (14) are configured to define an open V-shape in profile.
42. A biomechanical breast pump (1) as claimed in any of claims 3 to 39 wherein the lips (14) are configured to define a closed V-shape in profile.
43. A biomechanical breast pump (1) as claimed in any of claims 1 to 42 wherein the actuator (3) is a two-way actuator.
44. A biomechanical breast pump (1) as claimed in claim 43 wherein the actuator comprises an electromechanical motor, a servo motor, a stepper motor, a piston, a lever arm, an electromagnetic motor, a linear driver, a solenoid, a gear, a pneumatic drive or a hydraulic drive.
45. A biomechanical breast pump (1) as claimed in claim 43 wherein the actuator (3) comprises a manually operated actuator (3).
46. A biomechanical breast pump (1) as claimed in claim 45 wherein the manually operated actuator (3) comprises a connector (85) extending from the anterior active actuation area (23) towards the posterior active actuation area (24).
47. A method for operating a biomechanical breast pump (1) having a biomimetic funnel (2) formed from a deformable body (4); at least two active actuation areas (23,24) on the deformable body (4) configured to mimic an infant's complex suckling function; a stationary actuation area (25) on the deformable body (4) configured to stop a hard palate (10) defined in the deformable body (4) from deforming in response to movement of the active actuation areas (23,24), and an actuator or actuators (3) for actuating the active actuation areas (23,24), the method comprising exerting a positive actuation force on the active actuation areas (23,24) towards the stationary area (25) and/or exerting a negative actuation force on the active actuation areas (23,24) away from the stationary area (25) wherein the positive and negative actuation forces can be independently and/or simultaneously applied to the active actuation areas (23,24).
48. A method as claimed in claim 47 wherein the biomechanical breast pump (1) is operated for the purpose of expressing milk to feed a child.
49. A method as claimed in claim 47 or claim 48 wherein the method comprises manipulating the actuation areas (23,24,25) to replicate the complex functions of an infant's tongue during suckling namely the physical stimulation of the areola (17)/nipple (16); nipple positioning; creating and maintaining low-level baseline vacuum to create air-seal on the breast; generating sub-atmospheric pressure inside the funnel (2); creating and maintaining close-to-zero-air environment in the funnel (2); and control of the vacuum oscillation within predefined ranges.
50. A method as claimed in any of claims 47 to 49 wherein the active actuation areas (23,24) comprise an anterior actuation area (23) disposed towards a lip end (6) of the funnel (2) and a posterior actuation area (24) disposed towards a milk discharge end (7) of the funnel (2) and the method comprises exerting a positive actuation force on the active actuation areas (23,24) towards the stationary actuation area (25) and a negative actuation force on the active actuation areas (23,24) away from the stationary actuation area (25) wherein the actuation forces applied to each active actuation area (23,24) are the same or different.
51. A method as claimed in claim 49 or claim 50 wherein the positive and negative actuation forces are exerted on the active actuation areas (23,24) in accordance with key variables selectable from the group comprising or consisting of but not limited to: origin point (38) of the active actuation areas (23,24); travel distance (39) of the active actuation areas (23,24) along the trajectory of actuation; travel direction (40) positive or negative; travel direction of the active actuation areas (23,24); angle of travel of the active actuation areas (23,24); actuation sequence of the active actuation areas (23,24) independently and in relation to each other; frequency, velocity, acceleration, deceleration and timing of one suckling cycle within a suckling programme, and frequency, velocity, acceleration, deceleration and timing of a single actuation within one suckling cycle.
52. A method of expressing breastmilk comprising operating a biomechanical breast pump (1) having a biomimetic funnel (2) formed from a deformable body (4); at least two active actuation areas (23,24) on the deformable body (4) configured to mimic an infant's complex suckling function; a stationary actuation area (25) on the deformable body (4) configured to stop a hard palate (10) defined in the deformable body (4) from deforming in response to movement of the active actuation areas (23,24), and an actuator or actuators (3) for actuating the active actuation areas (23,24), the method comprising exerting a positive actuation force on the active actuation areas (23,24) towards the stationary area (25) and/or exerting a negative actuation force on the active actuation areas (23,24) away from the stationary area (25) wherein the positive and negative actuation forces can be independently and/or simultaneously applied to the active actuation areas (23,24).
53. A method as claimed in claim 52 wherein the biomechanical breast pump (1) is operated for the purpose of expressing milk to feed a child.
54. A method as claimed in claim 52 or claim 53 wherein the method comprises manipulating the actuation areas (23,24) to replicate the complex functions of an infant's tongue during suckling namely the physical stimulation of the areola (17)/nipple (16); nipple positioning; creating and maintaining low-level baseline vacuum to create air-seal on the breast; generating sub-atmospheric pressure inside the funnel (2); creating and maintaining close-to-zero-air environment in the funnel (2); and control of the vacuum oscillation within predefined ranges.
55. A method as claimed in any of claims 52 to 54 wherein the active actuation areas comprise an anterior actuation area (23) disposed towards a lip end (6) of the funnel (2) and a posterior actuation area (24) disposed towards a milk discharge end (7) of the funnel (2) and the method comprises exerting a positive actuation force on the active actuation areas (23,24) towards the stationary actuation area (25) and a negative actuation force on the active actuation areas (23,24) away from the stationary actuation area (25) wherein the actuation forces applied to each actuation area (23,24) are the same or different.
56. A method as claimed in claim 54 or claim 55 wherein the positive and negative actuation forces are exerted on the active actuation areas (23,24) in accordance with key variables selectable from the group comprising or consisting of but not limited to: origin point (38) of the active actuation areas (23,24); travel distance (39) of the active actuation areas (23,24) along the trajectory of actuation; travel direction (40) positive or negative; travel direction of the active actuation areas (23,24); angle of travel of the active actuation areas (23,24); actuation sequence of the active actuation areas (23,24) independently and in relation to each other; frequency, velocity, acceleration, deceleration and timing of one suckling cycle within a suckling programme, and frequency, velocity, acceleration, deceleration and timing of a single actuation within one suckling cycle.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0102] The invention will now be described, by way of example only, with reference to the accompanying drawings in which:
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DETAILED DESCRIPTION OF THE INVENTION
[0129] As shown in the drawings, a biomechanical breast pump for expressing breastmilk is generally indicated by the reference numeral 1 and is made up of a deformable funnel 2 actuatable by an actuator or actuators 3 (i.e. a driving mechanism) to accurately replicate the complex functions of the infant's tongue during suckling to express breastmilk into the funnel 2.
[0130] The funnel 2 has a deformable body 4 shape and is configured to generally define a funnel 2 having a proximal open lip end 6 and an open distal milk discharge end 7. The deformable body 4 is made up of a cylindrical funnel wall 8 extending between the lip end 6 and the discharge end 7. The deformable body 4 can be held in place by an external frame (not shown) attached to a frame mounting 48 on the deformable body 4. In the present embodiment, the funnel 2 is shaped to define an undulating wave or curve indicated by the reference numeral 9.
[0131] In the present embodiment, the inner cross section of the funnel 2 is cylindrical in shape. However, in other embodiments, the funnel 2 can have an oval, square, parabola or other suitable geometrical shape and can vary within the funnel 2.
[0132] The funnel 2 comprises a nipple chamber 22 extending between the proximal lip end 6 and the distal milk discharge end 7. The nipple chamber 22 further comprises a nipple zone 45 and a downwardly curved pharynx 12. The nipple zone 45 serves to comfortably receive the nipple in use and is located in the nipple chamber 22 between the anterior and posterior actuation areas 23,24. The nipple zone 45 serves as a comfort zone for the nipple. As shall be explained more fully below, the texture of the funnel wall 8 alters with location due to physical anatomical and/or suckling replicators and structural reinforcers which can take the form of extrusions, protrusions, changes in geometry, changes in material thickness or inserts of other materials which can be used to locally alter the funnel to accurately replicate the anatomy of an infant's intraoral cavity and to aid and enhance the complex functions of the suckling mechanism. Externally, the cylindrical funnel wall 8 defines an upper wall 20 and a lower wall 21 contiguous with the upper wall 20 extending for the length of the funnel 2.
[0133] The funnel 2 is a flexible structure that replicates the geometry and surface texture of an infant's intraoral cavity and internally, funnel wall 8 is shaped and configured to define an upper relatively hard palate 10 at the upper wall 20, an oppositely disposed lower soft floor 11 at the lower wall 21 opposite the upper hard palate 10, the nipple zone 45, the downwardly curved pharynx 12 which channels the milk towards a discharge outlet 19 defined at the distal milk discharge end 7, the tongue 13 at the lower soft floor 11 and circular lips 14, made up of a bottom lip portion 14a and a contiguous upper lip portion 14b, defining a nipple mouth 15 at the proximal open lip end 6. As shown in
[0134] As indicated above, in present embodiment the pharynx 12 is adapted to curve downwards at an angle in the funnel 2. The angle of this curve can vary from 90 to 240 degrees. The angle of the pharynx 12 is measured from north (i.e. a vertical axis) in a clockwise direction, where north is a vertical axis indicated by the reference numeral 18 (see
[0135] The funnel wall 8 of the deformable funnel 2 is provided with defined anterior and posterior active actuation areas 23,24 independently, separately and simultaneously actuatable by the actuators 3 (discussed further below) to manipulate the funnel 2 in use to replicate the complex functions of an infant's tongue during suckling in a biomechanical fashion. More particularly, the lower wall 21, is provided with an independently, separately and simultaneously anterior active actuation area 23 disposed towards the proximal lip end 6 and a spaced apart independently, separately and simultaneously posterior active actuation area 24 disposed between the anterior actuation area 23 and the distal milk discharge end 7. The anterior actuation area 23 and the posterior actuation area 24 are located on the lower wall 21 at the lower soft floor 11.
[0136] In other embodiments of the invention, the funnel 2 can be provided with additional active actuation areas to aid or enhance the complex functions of the suckling mechanism e.g. sub-atmospheric pressure generation, increase the peristaltic motion of the deformable body in use and further stimulate the areola/base of the nipple, possibly fulfilling other functions too. Examples of such additional active actuation areas include lateral actuation areas which can also have external actuation bodies and can perform similar functions to the anatomical and/or suckling replicators and structural reinforcements if desired.
[0137] The upper hard palate 10 defined in the upper wall 20 functionally replicates an infant's hard palate and is co-operable with the active actuation areas 23, 24. The upper hard palate 10 is maintained in a non-moving or stationary position by the breast pump. The upper hard palate defines a passive or stationary actuation area 25 which extends along the upper wall 20 for a distance commensurate with the distance between the opposite anterior active actuation area 23 and the posterior active actuation area 24. The opposing active actuation areas 23, 24 are therefore actuatable against the stationary actuation area 25. This shall be explained more fully below.
[0138] The area of the nipple chamber 22 above the lower wall 21 between the anterior and posterior actuation area 23,24 defines the nipple zone 45 (see
[0139] One of the functions of the anterior actuation area 23 is the stimulation of the areola 17/nipple 16 as indicated by the reference numeral 41 in
[0140] The actuator 3 is connected to anterior and posterior drivetrains 29,30 via anterior and posterior actuation bodies 27, 28 disposed on the outer face of the funnel wall 8 corresponding with the anterior and posterior active actuation areas 23,24 respectively which in the embodiment described in
[0141] In other embodiments of the invention, the drivetrains 29,30 can be omitted and the actuator(s) can be connected directly to the actuation bodies 27,28.
[0142] The active anterior and posterior actuation areas 23, 24 and the stationary actuation areas 25 can be embedded in lower wall 21 and the upper wall 20 respectively through molding, overmolding, gluing, embedding a harder material in the funnel wall 8 (e.g. inserts) or in other ways familiar to those skilled in the art. In other embodiments, the drive mountings 27,28 as with the actuation areas 23,24 and 25 can be formed by inserts in the funnel wall 8, or as thickening of the funnel wall 8 to achieve the desired rigidity.
[0143] The actuation areas 23,24,25 are sized, shaped and placed relative to the shape, size and material choice of the funnel 2.
[0144] A one-way valve 31 allows fluid to exit the funnel 2 but prevents air or fluid from returning into the funnel 2. As shown in
[0145] As shown in
[0146] The design of the one-way valve 31 is defined by the shape, width and thickness in material and its dimensions can be varied as required e.g. in accordance with material choice of the valve as well as the shape and dimensions of the milk container 32 opening (not shown).
[0147] In one embodiment, the milk container 32 can also be provided with a one-way air valve 56 to release excess air build-up as the container gradually fills with fluid. The one-way air valve can be part of the milk container 32 or, as shown, the air valve 56 can be incorporated into the membrane 33.
[0148] The milk container 32 can be in the form of a bottle or storage bag formed from a variety of materials including, but not limited to, plastics and rubbers.
[0149] In another embodiment, the breastmilk pump 1 of the invention can incorporate an auxiliary fluid expulsion enhancement mechanism in the form of a pressurised milk container 32 described above. The pressurised milk container 32 is connectable to the one-way valve 31 as described above and can be primed with a negative pressure to introduce a minimal suction force on the funnel 2 to enhance milk expulsion. This suction force can also optimise and prime the breast pump 1 for an initial latch (discussed further below). This can be executed by compressing the pressurised milk container 32 or a flexible pressurising membrane 47 (e.g. a side membrane 47) on the pressurised milk container 32 that can be compressed to expel air from the pressurised milk container 32 before attempting to return to its original shape upon release indicated by the reference numeral 50 (see
[0150] The pressurised milk container 32 can be attached to the one-way valve 31 of the funnel 2, or the membrane 33 by any suitable means such as but not limited to a threaded fitting or an o-ring or by simply pressing the parts together.
[0151] The inner geometry and in particular the inner diameters of the cylindrical funnel 2 can be varied to accommodate a variety of breast and nipple sizes to further enhance functionality. Lip length is generally between 10 mm and 70 mm, the angle of the lips 14, indicated by the reference numeral 61, is generally between 270 and 360 degrees for the top lip portion 14b and between 180 and 270 degrees for the bottom lip portion 14a, but can be different from these figures. (As previously, the angle of the lips 14 is measured from the vertical axis 18/north in a clockwise direction). The inner length of the funnel 2 is generally between about 30 to about 150 mm, the inner diameter generally varies between about 5 mm and about 60 mm, pharynx 12 length is generally between about 0.5 mm to about 70 mm and pharynx 12 diameter is generally between about 2 mm and about 40 mm. However, as will be appreciated by those skilled in the art, these dimensions can vary. The inner geometry of the funnel is generally cylindrical, but, as indicated above, can also be parabolic, oval, square or other suitable geometrical form or the combination of these. The outer diameters are dependent on the material choice and whether the actuation areas 23,24,25 are embedded in the funnel wall 8, externally attached or the actuation areas' functionality is simply achieved by increasing the thickness of the funnel wall 8 at the actuation areas 23,24,25 to create external actuation bodies 27,28 (such actuation bodies are discussed further below).
[0152] The deformable funnel 2 can be made from any suitable flexible or resilient material silicone, poly elastomer, rubber or similar having a suitable durometer hardness. The durometer hardness is selected to give enough flexibility to allow for manipulation via the actuator or actuators 3 but resilient enough in defined locations to allow the funnel 2 to remain operable as the vacuum pressure builds up inside it. The actuation areas 23,24 and 25 are generally made from materials having a hardness ranging from about ShoreA-20 to about ShoreD-80 while the funnel 2 generally involves a material makeup of about Shore00-10 to about ShoreA-80. The deformable funnel 2 can also comprise a material of single shore hardness. The durometer hardness values and materials can vary however.
[0153] In other embodiments, the breast pump 1 of the invention may include a fluid flow sensor, a fluid volume sensor, a motion sensor or a temperature sensor or any other sensor deemed necessary to monitor and control any output or input variables observable in the system. These sensors can provide feedback to a microcontroller to alter actuation key variables (discussed further below) for optimal cycling. The invention can also be further enhanced with sensors installed to collect heat, flow rate, pressure and motion data.
[0154] As indicated above, in the present embodiment, the actuator or actuators 3 used to manipulate the funnel 2 can be an electro-mechanical or mechanical actuator 26. In alternative embodiments, this can be a variety of actuators, including but not limited to electromechanical motor, servo motor, stepper motor, piston, lever arm, electromagnets, linear driver, solenoids, gears, coils pneumatic, hydraulic drives, or other state-of-the-art features that can be translated into a minimum two-way displacement type of actuation. In some embodiments the actuators 3 are adjacent and directly attached to the funnel 2 through the drive mountings 27,28 and in alternative embodiments the actuators 3 can be located at a distance from the funnel 2, allowing the transfer of actuation through the drivetrains 29,30.
[0155] As indicated above and as shown particularly in
[0156] The location, shape and size of anatomical and/or suckling replicators 36 and/or structural reinforcers 37 and/or fluid discharge enhancers 65 can vary among the different embodiments of the funnel 2 and several of these methods can be considered for each anatomical and/or suckling replicators 36 and/or structural reinforcers 37 and/or fluid discharge enhancers 65 within one embodiment as well.
[0157] As shown in
[0158] Similarly, the breast pump 1 of the present embodiment is provided with an anatomical and/or suckling replicator 36 in the form of a suckling motion and a fluid discharge enhancer 65 in the form of a milk driving replicator 67 on the internal funnel wall 8 over the posterior active actuation area 24. The suckling motion and milk driving replicator 67 is formed as a protrusion which gradually decreases towards the milk discharge end 7.
[0159] The funnel wall 8 can also be provided with an anatomical and/or suckling replicator 36 in the form of funnel closing or sealing bodies 68, also in the form of extrusions or protrusions e.g. located on the funnel wall 8 opposite the suckling motion and milk driving replicator 67 to ensure that the distal discharge end 7 is properly sealed at a compression point 60 defined between the suckling motion and milk driving replicator 67 and the funnel closing or sealing body 68 to optimise milk expulsion from the pharynx 12. More particularly, as discussed further below, a cycle can be programmed such that the posterior actuation area 24 presses against the funnel closing or sealing body 68 as required.
[0160] In other embodiments, the actuation areas 23,24 can be positioned at other points of interest along the deformable body 4 as required. The compression point 60 also facilitates the sealing of the posterior region to separate the nipple chamber 22 from the pharynx 12 of the deformable body 4 body to enhance fluid extraction.
[0161] As indicated above, the anatomical and/or suckling replicators 36 and/or structural reinforcers 37 and/or fluid discharge enhancers 65 can also be located on the external face of the funnel wall 8. Examples of such anatomical and suckling replicators 36 and structural reinforcers 37 are shown in
[0162] In the present embodiments, anterior and posterior actuation bodies 27,28 are formed as external structures on the funnel wall 8 to define the anterior and posterior actuation areas 23,24 on the funnel wall 8. More particularly, in the embodiments shown in
[0163] Externally, the funnel 8 is also provided with various structural reinforcers 37 which prevent elements of the funnel 2 from collapsing under vacuum pressure.
[0164] As shown in
[0165] More particularly, as shown in
[0166] Moreover, the external anterior and posterior actuation bodies 27,28 can simply be a solid block of the funnel's own material. The anterior and posterior actuation bodies 27,28 provide sufficient reinforcement to ensure that the funnel 2 does not cave in at the active actuation areas 23,24 under high vacuum pressure inside the funnel 2. The anterior and posterior actuation bodies 27,28 can also serve as effective connection surfaces for the drivetrains 29,30 (see
[0167] The funnel 2 of the present embodiment is also provided with a nipple chamber reinforcer 71 to reinforce the nipple chamber 22 and particularly the nipple zone 45. The nipple chamber reinforcer 71 is a ring-like protrusion which extends around the funnel 2 at a location in which a nipple is positioned in use to prevent the funnel 2 from collapsing on the nipple during high vacuum pressures in use.
[0168] The funnel 2 is also provided with a structural reinforcer 37 in the form of a mouth reinforcer 73 defined about the nipple mouth 15 to also reinforce the funnel 2 to minimise funnel deformation during actuation of the anterior actuation area 23 and to prevent the lips 14 from deforming in use. The mouth reinforcer 73 is also in the form of a protrusion.
[0169] Furthermore, the funnel 2 is also provided with a structural reinforcer 37 in the form of lip reinforcers 74 which also prevent funnel deformation at high vacuum pressures. In the present embodiment, the lip reinforcers 74 are made up of lengthwise elongate spaced apart elongate ribs 75 extending between the lips 14, and where present the mouth reinforcer 73, and the nipple zone 22 and specifically the nipple zone reinforcer 72 in the present embodiment.
[0170]
[0171] As shown in
[0172] In short, the purpose of the aforementioned structural reinforcers 37 is to ensure that the funnel has the right level of flexibility for the actuation and the right level of rigidity to remain operable as the vacuum pressure is building up inside it. The structural reinforcers of the invention ensure that this balance between flexibility and rigidity is achieved.
[0173] If desired as indicated above, the breast pumps of the invention can include several other anatomical and/or suckling replicators 36 and/or structural reinforcers 37 and/or fluid discharge enhancers 65 to further aid and enhance the functions of the suckling mechanism.
[0174]
[0175]
[0176] In use, the funnel 2 is actuated in positive and negative directions 41,42 at the active actuation areas 23,24. This manipulation is characterised by several variables called “key variables” including: [0177] The origin point 38 is the active anterior and posterior actuation area's 23,24 location on the trajectory of travel at the start of a suckling program or cycle. The origin point 38 is therefore a relative figure that can differ depending on the choice of suckling programme. The origin point's 38 value is 0 (zero) at the closest point the actuation area 23,24 can be in relation to the respective stationary area 25—see
[0184] As indicated above, actuation is executed by an actuator or actuators 3. Actuation is transferred from the actuator 3 to the funnel 2 through the anterior and posterior drivetrains 29,30 attached to the funnel 2 at the external drive mountings 27,28.
[0185] Accordingly, a suckling cycle or programme is transferred through and induced upon the funnel 2 by the anterior and posterior drivetrains 29,30. The length of the anterior and posterior drivetrains 29,30 can vary to serve different purpose. If the drivetrains 29,30 are short, or the drive mountings 27,28 of the funnel 2 are attached directly to the actuator 3 the system is more suitable for a personal use breast pump model. If the drivetrains 29,30 are long it allows the actuator 3 to be at a distance from the funnel 2 allowing the design of a multiple-user model.
[0186] In alternative embodiments, it is possible to actuate the active actuation areas 23,24 simultaneously using a single actuator 3 and a single drivetrain 29,30 connecting to both external drive mountings 27,28.
[0187] As indicated above, the actuator or actuators 3 are equipped with a drive 26 that's capable of, directly or in translation via the drivetrain 29,30, exerting a minimum two-way actuation e.g. is electromechanical motor, servo motor, stepper motor, piston, lever arm, electromagnets, linear driver, solenoids, gears, pneumatic, hydraulic drives (see
[0188] In another embodiment of the invention, the breast pump mechanism 1 can include environmental sensors to monitor variables of interest including, but not limited to, sub-atmospheric pressure within the funnel, compression force within the funnel, fluid flow within the device, volume expressed, temperature of fluid or air, duty cycle of the device, total time of expression. Fluid expression schedule data throughout each 24 hour period can also be recorded in memory if required. This data can be used to automate changes in suckling programmes and/or cycles to optimize efficiency for each user. In addition, the data will allow multiple transitions between nutritive and non-nutritive suckling or other programmes during an expression session.
[0189] The level of control and the range of functions of the invention accommodates the system to be programmed to actuate the active actuation areas 23,24 in a wide range of suckling patterns including replicate three distinguishable suckling profiles associated with infant suckling including: the latch, non-nutritive suckling (NNS) and nutritive suckling (NS). Three exemplary core suckling profile programmes are described in detail below. However, as will be appreciated by those skilled in the art, even these sample programmes can be modified further along the key variables to enhance efficacy or to individualize the programmes for users.
[0190] Latch
[0191] The latch is when the infant takes a nipple 16 into his or her mouth and creates and air-seal around the areola 17 maintaining a baseline vacuum level of approximately 40-70 mm Hg with minimal or no dead-air in the intraoral cavity. To replicate this action, the funnel 2 is initially compressed. This compression is effected manually or by the actuator 3 by pressing the lower wall 21 towards the upper wall 20 at the posterior actuation area 24 or at both actuation areas 23,24.
[0192] Alternatively, this initial compression can be achieved in a way that the starting position of the funnel 2 in the breast pump is that the posterior actuation area 24 or both actuation areas 23,24 are in a compressed state.
[0193] Alternatively, this result can be also achieved by running a few cycles of other programmes, because by the nature of the invention being a closed air-tight system the first few cycles of positive actuation 41 presses the excess air out through the one-way valve 31 creating and maintaining a close-to-zero-air environment and thus ensuring the nipple 16 to arrive into and stay in position.
[0194] Due to the shape and flexibility of the funnel 2, by compressing the posterior actuation area 24 the proximal lip end 6 naturally opens spreading the nipple mouth similarly to an infant's mouth opening as it receives the nipple and areola 16,17 further enhancing the correct positioning of the nipple 16. The proper positioning of the nipple 16 can be further accommodated folding back and releasing the lips 14 and surrounding area.
[0195] As the nipple 16 is now in situ, the following negative actuation 42 will allow the lips 14 to return to its original position and the negative actuation 42 will create an adhesion site/seal around the contact area with the breast or areola 17, allowing initial sub-atmospheric pressure formation inside the funnel 2 (the baseline sub-atmospheric pressure). The baseline sub-atmospheric pressure maintains a continuous seal on the breast.
[0196] Suckling Profile Programmes
[0197] The following characteristics of the breast pump mechanism 1 allows the generation of a wide range of suckling profiles: [0198] Movement of the anterior and posterior actuation areas 23,24 independently but in a coordinated manner in the same direction, or in the opposite direction in sync or in delay to each other; [0199] A suckling cycle is a set of positive and negative actuations 41,42 on both active actuation areas 23,24 defined independently along the key variables and repeated as required; [0200] Programme is a set of the same suckling cycles or a set of different suckling cycles sequenced after one another [0201] The actuation 41,42 is on an approximately linear trajectory, however, the actual path of travel can vary due to the restrictive/deformable nature of the funnel 2; [0202] The extent to which each active actuation area 23,24 can positively travel is limited by the funnel wall 8 at its most open position; [0203] The suckling cycle initiated at the anterior actuation point 23. After a short 10 delay, the posterior actuation point 24 follows in the same direction. This delay is less than or equal to the time taken for the anterior actuation point 23 to reach its turning point before returning to the starting position, even if the posterior actuation point 24 has longer distance 39 to travel. This delay, the matching direction of displacement and sequencing of timing achieves the desired wave-like motion; [0204] Negative actuation 42 is generally followed by positive actuation 41. Alternatively, positive actuation 41 is generally followed by negative actuation 42, however this is not always the case; [0205] All key variables can be individually programmed and can be modified to replicate various suckling profiles or serve other purposes; [0206] Sub-atmospheric pressure is mainly generated by the posterior actuation area 24. When the nipple 16 is in position in the nipple zone 4 and a negative actuation 42 is performed at the posterior actuation area 24, it increases the volume of space inside the funnel 2 during the volume of air remains the same because the system is air-tight. This increase in volume generates increase of the vacuum level inside the funnel 2. The vacuum suction draws the milk from the breast into the funnel 2. [0207] In general, an increase in magnitude of negative actuation 42 on the posterior actuation area 24 results in an increase in vacuum level. Thus, reducing the vacuum level inside the funnel 2 is simply done by positive actuation 41 of the posterior actuation area 24. The actuation of the anterior actuation area 23 can aid to further increase the vacuum level (negative actuation) or decrease the vacuum level (positive actuation) for a more accurate control. [0208] The positive actuation 41 of the actuation areas 23,24 is controlled in a manner to ensure that the travel distance 39 is not too long to compromise the baseline sub-atmospheric pressure level of approximately −40 mmHg to −90 mmHg. This ensures a continuous air-seal around the contact area with the breast and aids with the milk extraction; [0209] Specific travel distance 39 values for positive and negative actuation can be determined within a cycle and/or within a programme to ensure that the vacuum level within a cycle or programme oscillates within a desired vacuum range or ranges. [0210] As indicated above, the area above the lower wall 21 between the anterior and posterior actuation areas 23,24 inside the funnel 2 is the nipple zone 45 (see
[0212] In other embodiments, vibratory or other physical stimulation can be utilised to optimise fluid expression in the nursing mother through nipple, areola, breast stimulation.
[0213] Non-Nutritive Suckling Programme (NNSP)
[0214] NNSP is a biomechanical sequence to replicate an infant's non-nutritive suckling to initiate milk flow. This is a suckling profile responsible for triggering the Milk Ejection Reflex (MER). NNSP can be characterised by a vacuum range, approximately 60-90 mmHg. This range is lower than that of the Nutritive Suckling Programme (NSP) range. The suckling cycle is approximately 2 Hz. A possible set of NNSP cycles would be usually maintained until milk starts to flow into the funnel 2 at which point the programme would switch to the NSP.
[0215] Nutritive Suckling Programme (NSP)
[0216] NSP, similarly to NNSP, is a biomimetic sequence of actuation designed to replicate that of an infant's suckling cycle during milk extraction. The frequency of the cycle in NSP is less than that of NNSP and is around 1 Hz. Peak sub-atmospheric pressure levels are also higher in NSP at approximately 190-270 mmHg. This correlates to higher travel distance 39 values of negative actuation 42 in NSP than in NNSP, particularly at the posterior actuation area 24. In present embodiment the peak vacuum levels in the funnel 2 are between 150 mmHg and 250 mmHg, however, in other embodiments the funnel 2 can have larger inner diameter and/or larger posterior actuation area 24 or different choice of material or different shape or the combination of these to accommodate generating higher peak vacuum levels.
[0217] Milk Exit
[0218] Expressed milk from a breast continuously travels through the funnel 2 and exits through the milk discharge end 7. The positive actuation 41 of the posterior actuation area 24 drives the milk toward an exit considering that breastmilk as a fluid is virtually incompressible. Since the proximal opening lip end 6 is sealed on the breast by the baseline vacuum pressure, the breast milk can only exit through the milk discharge end 7. During operation once milk enters the funnel 2 there is a continues presence of fluid in the funnel 2 throughout the pumping session.
[0219] Two (or more) active actuation areas 23,24 can be used to recreate the complex functions of the infant's tongue during suckling by manipulating the lower floor 11. If desired, in other embodiments, additional active actuation areas can be positioned on the funnel 2 for example laterally on the funnel wall 8 to further aid or enhance the complex suckling mechanism.
[0220] The positive and negative actuation 41,42 stimulates the areola 17/nipple 16 to triggers milk flow, creates and maintains a baseline low vacuum level to secure air-seal on the breast, generates vacuum to draw milk from the breast, creates and maintains a close-to-zero-air environment inside the funnel 2, controls the vacuum oscillation and positions the nipple 16. The breast pump mechanism 1 of the invention therefore replicates the full range of complex functions of the infant's tongue during suckling, characterised by positive and negative actuation 41,42 of the anterior and posterior actuation areas 23,24 or other defined areas of actuation, e.g. the lateral active actuation areas described above, to further aid or enhance the functions of the suckling mechanism. This manipulation is definable by the control and sequencing of identified key variables selectable from the group comprising or consisting of but not limited to: origin point of the active actuation areas 23,24; travel distance 38 of the active actuation areas 23,24 along the trajectory of actuation; travel direction of the active actuation areas 23,24; angle of travel of the active actuation areas 23,24; actuation sequence of the active actuation areas 23,24 independently and in relation to each other; frequency, velocity, acceleration, deceleration and timing of one suckling cycle within a suckling programme, and frequency, velocity, acceleration, deceleration and timing of a single actuation within one suckling cycle.
[0221] As described above, the breast pump mechanism 1 of the invention is therefore adapted to replicate the full range of complex functions of the infant's tongue during suckling by a controlled sequencing of the anterior and posterior actuation areas 23,24.
[0222] The breast pump mechanism 1 of the invention is operable by a microcomputer having a processor coupled to memory and interface containing instructions that when executed by the processor cause the processor to activate/deactivate predefined sucking programmes or cycles (the latch, nutritive and non-nutritive suckling programmes described above and any additional predefined programs).
[0223] The microcomputer can activate and deactivating specific suckling cycles or programmes based on data continuously received by at least one sensor coupled with the funnel 2 and has data storage capabilities to enable the invention to save preferred user settings, sensor data and other useful data.
[0224] In addition to replicating the full range of complex functions of the infant's tongue during suckling such as latch, NS and NNS described above, alternative sequences can be written by changing the key variables controlling the actuator 3 to further aid or enhance these functions. For example, increasing velocity or vacuum levels and altering the values of the key variables described above the anterior actuation area 23 could increase intensity of stimulation thereby reducing time to milk ejection reflex (MER). Many other enhancements are achievable with such programming. This highly adaptive system allows for personalised programs to be created for individual users to maximise efficiency and comfort.
[0225] If desired, the invention can be configured to automatically transition between NSP and NNSP or other programmes multiple times throughout a single pumping session. Full system control is available to the user to control, adjust and select programmes. The system's smart capabilities allow configuration variability based on feedback from various sensors which can be coupled with the funnel 2, including heat sensors, motion sensors, pressure sensors, flow sensors etc.
[0226] In some embodiments, at least one of the operational and/or sensed parameters can be output or transmitted to other devices which can be used to modify at least one operational setting based upon the operational or sensed parameters. If desired, sensed parameters can also be stored and uploaded to an app-based or internet-based platform.
[0227]
[0228] It should be noted that if pressure drops to an extent that can compromise breast-seal/baseline vacuum 93, the posterior actuation area is retuned to 0 origin point 94.
[0229] If a pressure drop/presence of fluid indicates a milk ejection reflex or if a pre-set time has elapsed 95, the NS programme is started and run 96 and the programme is continued until milk expression is complete 97. Simultaneously, it is determined if there is a vacuum pressure drop or whether a higher vacuum pressure is required 98. If not, the programme continues as normal 96. However, if a pressure drop is detected or higher vacuum pressure is required 98, the posterior actuation area 24 is brought back to 0 origin point and/a longer travel distance is applied 99 for negative actuation at the posterior actuation area 24. The posterior actuation area 24 is then returned to 0 origin point 100 to bring the vacuum level back to 0 and facilitate removal of the breast pump 1 from the breast 98.