EXCHANGER DEVICE
20230175786 · 2023-06-08
Assignee
Inventors
Cpc classification
Y02B30/56
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F28D9/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F12/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F21/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F9/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D21/0014
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F28D9/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The invention relates to an exchanger device comprising a first and a second end piece (1, 2) and an exchanger body (3, 4) arranged in-between. At least one first and one second channel (150, 151) in the exchanger body (3, 4) connect inlets and outlets (10, 11, 20, 21) of the two end pieces (1, 2), wherein the inlets and outlets (10, 11, 20, 21) are arranged in end faces of the end pieces (1, 2), which face away from the exchanger body. The exchanger body forms a multi-helix, in particular a double helix or multiple concentric ring surfaces, wherein the windings of the multi-helix or the concentric ring surfaces form separating walls (3, 4) between the at least one first and the at least one second channel (150, 151). The device according to the invention allows for the formation of exchanger devices with high efficiency yet also with a small outer diameter. The manufacturing process is also simplified.
Claims
1. A exchanger device having a first end piece, having a second end piece, and having an exchanger body arranged therebetween, wherein the first end piece has a first end side with a first inlet and with a first outlet, and the second end piece has a second end side with a second inlet and with a second outlet, wherein the first and second end sides face away from the exchanger body, and wherein the exchanger body has at least one first channel which connects the first inlet of the first end piece to the second outlet of the second end piece, and wherein the exchanger body has at least one second channel which connects the second inlet of the second end piece to the first outlet of the first end piece, wherein the exchanger body forms a multiple spiral, in particular a double spiral, or multiple concentric ring surfaces, and the windings of the multiple spiral or of the concentric ring surfaces form separating walls between the at least one first and the at least one second channel.
2. The exchanger device as claimed in claim 1, wherein the first end piece is configured as a fluid distributor and has a distribution structure for diverting a first fluid from the first inlet into the at least one first channel of the exchanger body.
3. The exchanger device as claimed in claim 1, wherein the first end piece is configured as a fluid distributor and has a distribution structure for diverting a first fluid from the first inlet into the at least one first channel of the exchanger body.
4. The exchanger device as claimed in claim 1, wherein the second end piece is configured as a fluid distributor and has a distribution structure for diverting a second fluid from the second inlet into the at least one second channel of the exchanger body.
5. The exchanger device as claimed in claim 1, wherein the first end piece has a third end side, which is situated opposite the first end side, and wherein the distribution structure forms a multiple spiral, in particular a double spiral, or multiple concentric ring surfaces on the third end side, and wherein the second end piece has a fourth end side, which is situated opposite the second end side, and wherein the distribution structure forms a multiple spiral, in particular a double spiral, or multiple concentric ring surfaces on the fourth end side.
6. The exchanger device as claimed in claim 5, wherein the multiple spiral formed in the first and/or in the second end piece projects outward toward its center, or the concentric ring surfaces project outward toward their center.
7. The exchanger device as claimed in claim 6, wherein the multiple spiral formed in the first and in the second end piece or the concentric ring surfaces are/is in the form of a cone and project(s) outward.
8. The exchanger device as claimed in claim 1, wherein the multiple spiral of the exchanger body is formed by at least two material webs which are wound up together.
9. The exchanger device as claimed in claim 1, wherein the multiple spiral or the concentric ring surfaces of the exchanger body has/have a round, triangular, quadrangular, square, hexagonal, octagonal or dodecagonal cross section.
10. The exchanger device as claimed in claim 1, wherein the multiple spiral or the concentric ring surfaces of the exchanger body have windings which are curved or sectionally rectilinear.
11. The exchanger device as claimed in claim 1, the exchanger body having an exchange/transfer surface for exchange of heat and/or transfer or mass, and the exchanger device having a passage opening which extends from the first end piece to the second end piece through the exchanger body and which runs separately from the exchange/transfer surface.
12. The exchanger device as claimed in claim 1, wherein spacers are arranged between two adjacent separating walls.
13. The exchanger device as claimed in claim 1, wherein the multiple spiral or the concentric ring surfaces of the exchanger body is/are formed from at least one enthalpy-exchanger membrane, for the purpose of recovering heat and air moisture.
14. The exchanger device as claimed in claim 1, wherein the first and the second end piece are formed as separate components, and can be connected to the exchanger body during the assembly of the device.
15. The exchanger device as claimed in claim 1, wherein the device is a heat exchanger and/or a mass-transfer device.
16. A method for producing an exchanger device as claimed in claim 1, wherein the first end piece and the second end piece are arranged at a defined distance from one another, wherein, for forming the multiple spiral of the exchanger body, at least one first material web, from a first side, and at least one second material web, from a second side, are wound up together, and wherein the two end-side ends of the wound-up material webs are connected to the first and/or to the second end piece during or after the winding.
17. The exchanger device as claimed in claim 1, wherein the first end piece has a third end side, which is situated opposite the first end side, and wherein the distribution structure forms a multiple spiral, in particular a double spiral, or multiple concentric ring surfaces on the third end side, or wherein the second end piece has a fourth end side, which is situated opposite the second end side, and wherein the distribution structure forms a multiple spiral, in particular a double spiral, or multiple concentric ring surfaces on the fourth end side.
18. The exchanger device as claimed in claim 17, wherein the multiple spiral formed in the first or in the second end piece projects outward toward its center, or the concentric ring surfaces project outward toward their center.
19. The exchanger device as claimed in claim 18, wherein the multiple spiral formed in the first or in the second end piece or the concentric ring surfaces are/is in the form of a cone and project(s) outward.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0037] Preferred embodiments of the invention are described in the following with reference to the drawings, which are for the purpose of illustrating the present preferred embodiments of the invention and not for the purpose of limiting the same. In the drawings,
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[0058] Identical parts are denoted by the same reference signs.
DESCRIPTION OF PREFERRED EMBODIMENTS
[0059]
[0060] The device has a first end piece 1 and a second end piece 2 and an exchanger body 3, 4 which is arranged between said two end pieces 1, 2. The two end pieces 1, 2 are preferably manufactured from plastic or a metal and they are preferably of rigid form. Preferably, they have a round cross section. The exchanger body preferably has a double spiral, in this case in the form of two material webs 3, 4 which are wound up in a concentric manner around a rod 5. The material webs serve for heat transfer and preferably also exchange of moisture. They are manufactured from a material with good heat conductivity, for example from aluminum or an enthalpy-exchanger membrane. Other materials are known from the prior art and can likewise be used here. Layer materials can also be used. The two material webs 3, 4 are preferably self-supporting. In other embodiments, the two material webs 3, 4 are not self-supporting, but rather they are braced between the two end pieces 1, 2. The exchanger body is surrounded by a cover, in this case in the form of a semicylindrical first and second cover part 6, 7. The cover is preferably of rigid form.
[0061] As can be seen in
[0062] As can be seen in
[0063]
[0064] The longitudinal section as per
[0065] The spiral ribs 130, 131 and 230, 231 are formed to have different lengths. They are longer toward the longitudinal axis L such that the double spirals 13, 23 of the two end pieces in each case form a conical structure which projects at an end side and is directed toward the exchanger body. The material webs 3, 4 are correspondingly not of rectangular form, but of trapezoidal form, as can be seen in
[0066] The walls of the material webs 3, 4 serve as separating walls for a first spiral-shaped channel 150 and a second spiral-shaped channel 151. Both channels 150, 151 extend over the entire length of the exchanger body and form the contact surface for heat exchange and possibly also the filter surface for mass transfer.
[0067] As can be seen in
[0068] On their end sides which face away from the exchanger body and are directed outward, the two end pieces 1, 2 have inlets and outlets for throughflowing fluids. In the first end piece 1, a first inlet is denoted by the reference sign 10 and a first outlet is denoted by the reference sign 11. In the second end piece 2, a second inlet is denoted by the reference sign 20 and a second outlet is denoted by the reference sign 21. However, depending on use, the inlets and outlets may also be swapped around. If the exchanger device is operated not in a counterflow configuration but in a uniflow configuration, then one end piece has two inlets and the other end piece has two outlets. The terms are therefore to be understood in a correspondingly flexible manner in the description and in the patent claims, that is to say an inlet may also be an outlet depending on type of operation. In this example, the inlets and outlets are arranged concentrically with respect to one another. That is to say, the inner access point is circular and the outer access point surrounds this circle, which is concentric in relation to the longitudinal axis L, as a concentric circular ring. This is a preferred embodiment. Other embodiments are possible, however, as is illustrated in
[0069] The two end pieces 1, 2 have a fluid-distribution structure 16, 26 between their inlet 10, 20 and outlet 11, 21 on one end side and the double spiral 13, 23 on the other end side. Said distribution structure 16, 26 serves for diverting a fluid, flowing in via the inlet 10, 20, into the associated double spiral 12, 23 in such a way that said fluid passes into the channel 150, 151 selected for the flow direction in this case. The distribution structure 16, 26 in the opposite end piece 1, 2 guides, from the channel 150, 151 into the outlet 11, 21 of said opposite end piece 1, 2, the fluid which has flowed through.
[0070] As can thus be clearly seen in
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[0072] The longitudinal section as per
[0073] The two end sides of the first end piece 1 are illustrated in detail in
[0074] Said structure can however be calculated using conventional methods on the basis of these geometrical specifications.
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[0076] In all of
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[0080] (with equal volumetric flow rates and identical fluids)
[0081] preferably holds as an approximation.
[0082] The previous figures have shown the device without fans. In the case of such exchanger devices, the fluids are however normally conveyed in an active manner, for example by way of at least one fan.
[0083] In the embodiment as per
[0084] As already mentioned further above, the exchanger body can be formed as a double spiral or multiple spiral in different ways. In the above-described embodiments, the two material webs 3, 4 were wound to form a spiral with a circular cross section, preferably with equidistant spiral turns and thus with a channel width that remains the same.
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[0088] Preferably, spacers are provided in order for the material webs to be kept at a desired distance from one another. This is intended to ensure that the channel cross sections do not vary to too great an extent. In particular in the case of structurally non-self-supporting membranes with insufficient stiffness, such precautionary measures are advisable, since they could for example alter their distance from one another depending on the flow conditions.
[0089] These spacers are for example webs introduced between the material webs 3, 4 along the longitudinal axis L of the exchanger device. Owing to the arrangement of the webs in the longitudinal direction, the fluid flow is not impeded, or is impeded only to an insignificant extent, since the fluid flow is likewise realized in the longitudinal direction L.
[0090] Preferably, the webs are always positioned at the same position and are thus, as seen in cross section, “stacked one on top of the other”, or they are arranged in a manner extending radially away from the center. In the case of a polygonal cross section, the webs are preferably situated at the corners of the polygons.
[0091] Owing to the webs, forces that occur can be accommodated more effectively.
[0092] The webs preferably extend approximately over the entire length of the exchanger body. They are continuous or provided with interruptions. In other embodiments, instead of webs, spacers are attached at points. Said spacers are for example studs distributed over the material webs. The studs, too, preferably extend radially outward in order, in this way, for forces that occur to be accommodated inwardly as far as the rod 5 at the same position.
[0093] The spacers, depending on embodiment, are, prior to the winding of the material webs 3, 4, already mounted on the webs or are an integral constituent part of the webs. In other embodiments, the spacers are placed between the material webs 3, 4 during the winding.
[0094] As likewise mentioned above, it is also possible for the inlets and outlets 10, 11, 20, 21 of the two end pieces 1, 2 to be of a different configuration.
[0095] The various embodiments of the end pieces 1, 2 can be combined with one another in any desired manner. Also, any embodiments of double spirals or multiple spirals of the exchanger body can be combined with any embodiments of the end pieces 1, 2. The embodiment of the flow distribution means in the end pieces is adapted accordingly.
[0096] In preferred embodiments, the flow resistance through the passage opening 0, formed by the rod 5 and the two pins 12, 22, corresponds to the flow resistance through the channels 150, 151. The inner diameter of the passage opening 0, that is to say the clear width thereof, is correspondingly selected for this purpose.
[0097] The passage opening forms a bypass, preferably in the form of a central channel. Owing to said bypass, the exchanger device can be operated without exchange of heat and/or moisture. This can be achieved in that a first volume stream of a first fluid is conducted through one of the channels 150, 151 and a second volume stream of a second fluid is conducted through the passage opening 0. The first and the second fluid may for example both be air or water.
[0098] The conveyance of the second volume stream through the passage opening 0 is preferably realized by means of a third fan. Alternatively, the already described first or second fan can be used, wherein said first or second fan acts alternately or selectively on the central channel and one of the two mentioned channels 150, 151. Preferably, this alternating or selective use is realized by means of a switching device which diverts the volume stream into the desired channel.
[0099] A further advantage of this internal bypass or the passage opening 0 is that the manufacturing of the exchanger device is simplified. Owing to the increased outer diameter of the rod 5, the material webs 3, 4 can be wound up more easily. Moreover, the hollow rod 5 of the exchanger device provides improved structural properties.
[0100] As already mentioned, the exchanger device according to the invention can be produced in different ways. It may be produced for example in one piece or multiple pieces in a 3D printing process or at least partially in an injection-molding process. On the basis of
[0101] The two end pieces 1, 2 are of one-part or multiple-part form, and are produced and made available as separate components. They are preferably manufactured in a 3D printing process, in an injection-molding process or by some other suitable type of production.
[0102] For the assembly of the exchanger device, the two end pieces 1, 2 are pushed onto a common first shaft W.sub.1 at a predefined distance from one another, wherein the rod 5 is arranged between them. The passage opening O already described serves for this purpose. The shaft W.sub.1 can be driven by means of a first motor M.sub.1. A second and a third shaft W.sub.2, W.sub.3 are present on two opposite sides of the first shaft W.sub.1, in this case above and below the first shaft W.sub.1, and are likewise preferably driven by means of a second and a third motor M.sub.2, M.sub.3. A controller (not illustrated here) controls and coordinates the movement of the three motors M.sub.1, M.sub.2, M.sub.3. Arranged on the second shaft W.sub.2 is a roller with the second material web 4, and arranged on the first shaft W.sub.1 is a roller with the first material web 3.
[0103] Arranged between the adjacent shafts W.sub.1, W.sub.2, W.sub.3 are preferably first and second guide rollers H.sub.1, H.sub.2 and third and fourth guide rollers H.sub.3, H.sub.4 as well as cutting elements S. The guide rollers H.sub.1, H.sub.2, H.sub.3, H.sub.4 guide the material webs 3, 4 during the winding. The cutting elements S, for example blades, cut the fed straight material webs into the desired conical shape. The material pieces cut away are denoted by the reference sign A in
[0104] Welding mandrels P in the region of the end pieces 1, 2 serve for fixing the end-side ends of the material webs 3, 4 to the spiral ribs 130, 131, 230, 231 of the end pieces 1, 2.
[0105] At the beginning of the process, the narrow ends 31, 41 of the two material webs 3, 4 are preferably fastened to the rod 5. Subsequently, the first motor M.sub.1 and possibly also the two other motors M.sub.2, M.sub.3 are activated, and the material webs 3, 4 are wound in the desired shape around the rod 5. Here, the spiral ribs 130, 131, 230, 231 of the end pieces 1, 2 predefine the desired shape and distance of the individual spiral windings from one another. If the desired double spiral is obtained, then preferably a cover for protecting the exchanger body can also be attached. By means of the same method, it is also possible for more than two material webs to be wound simultaneously to form a multiple spiral.
[0106] The device according to the invention makes it possible to design exchanger devices with high efficiency and yet with a small outer diameter. Moreover, the production is facilitated.
TABLE-US-00001 LIST OF REFERENCE SIGNS 1 First end piece 41 Narrower end 10 First inlet 11 First outlet 5 Rod 110 Outer ring 111 Inner ring 6 First cover part 12 Pin 13 Double spiral 7 Second cover part 130 First spiral ribs 131 Second spiral ribs 8 First fan 14 Closure 80 First fan blades 15 Access point 81 First motor 150 First channel 151 Second channel 9 Second fan 16 Distribution structure 90 Second fan blades 17 Clearance 91 Second motor 2 Second end piece A Cut-away material 20 Second inlet L Longitudinal axis 21 Second outlet H.sub.1 First guide roller 22 Pin H.sub.2 Second guide roller 23 Double spiral H.sub.3 Third guide roller 230 First spiral ribs H.sub.4 Fourth guide roller 231 Second spiral ribs M.sub.1 First motor 24 Closure M.sub.2 Second motor 25 Access point M.sub.3 Third motor 26 Distribution structure O Passage opening P Welding mandrel 3 First material web S Cutting element 30 Wider end W.sub.1 First shaft 31 Narrower end W.sub.2 Second shaft W.sub.3 Third shaft 4 Second material web 40 Wider end