A VIBRATION DAMPER ASSEMBLY, A METHOD OF TUNING SUCH AN ASSEMBLY, AND A METHOD FOR MANUFACTURING VIBRATION DAMPER ASSEMBLIES
20230174153 · 2023-06-08
Assignee
Inventors
Cpc classification
B60R21/2037
PERFORMING OPERATIONS; TRANSPORTING
International classification
B62D7/22
PERFORMING OPERATIONS; TRANSPORTING
B60R21/203
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A frequency-tuned vibration damper assembly includes a horn plate connected to a vibrating surface of a steering wheel structure at a first interface via a plurality of first elastic damper elements so as to be movable in relation to the vibrating surface. A mass supported by the plate is movable in relation to the plate on an opposite front side of the plate. Elastic buffer elements are provided at a second interface between the plate and the mass. The stiffness of the elastic buffer elements is selected such that they form second elastic damper elements which together with the first elastic damper elements and the mass form a frequency-tuned dampened mass-spring system having two damping interfaces and being frequency-tuned to vibrations of said vibrating surface.
Claims
1. A method of frequency-tuning a vibration damper assembly for dampening vibrations in a steering wheel structure, wherein said vibration damper assembly comprises a mass, and a contact plate having a front side facing towards the mass and a rear side arranged to face towards a vibrating surface of the steering wheel structure, said contact plate being connectable to said vibrating surface via a plurality of first elastic elements so as to be movable in relation to the vibrating surface, and wherein said mass is supported by the contact plate; said method comprising frequency-tuning the damper assembly to varying vibration frequencies of the vibrating surface by both selecting the stiffness of the first elastic elements and selecting the stiffness of a plurality of second elastic elements, said second elastic elements being arranged between and in contact with the plate and the mass so as to be elastically deformable in response to the mass moving in relation to the contact plate during a damping operation of the damper assembly.
2. The method according to claim 1, wherein said selecting the stiffness of the second elastic elements comprises selecting at least a shear stiffness of the second elastic elements.
3. The method according to claim 1, wherein said selecting the stiffness of the second elastic elements comprises selecting at least a material hardness of the second elastic elements.
4. The method according to claim 3, wherein the material hardness of the second elastic elements is selected to 60 Shore A or less.
5. The method according to claim 4, wherein the material hardness of the second elastic elements is selected to 40 Shore A or less.
6. The method according to claim 1, wherein said mass comprises an airbag module.
7. A frequency-tuned damper assembly for dampening vibrations in a steering wheel structure, said assembly comprising: a plurality of first elastic elements; a contact plate which is connectable to a vibrating surface of the steering wheel structure via the first elastic elements so as to be movable in relation to the vibrating surface; a mass which is supported by the contact plate so as to be movable in relation to the contact plate; and a plurality of second elastic elements each of which is arranged between and in contact with the plate and the mass so as to be elastically deformable in response to the mass moving in relation to the contact plate during a damping operation of the damper assembly, wherein the mass and said first and second elastic elements are configured to operate in common, during a damping operation of the damper assembly, as a frequency-tuned dampened spring-mass system being frequency-tuned to vibrations of the vibrating surface.
8. The damper assembly according to claim 7, wherein the mass is connected to the contact plate via one or more connector elements which do not form part of the second elastic elements.
9. The damper assembly according to claim 7, wherein the mass is supported by the contact plate so as to be movable in a linear and/or rotational in relation to the contact plate during a damping operation of the damper assembly.
10. The damper assembly according to claim 7, wherein the mass is arranged to perform at least a linear movement in relation to the plate during a damping operation of the damper assembly, and the second elastic elements are arranged to undergo a shear deformation in response to said linear movement.
11. The damper assembly according to claim 7, wherein the mass is arranged to perform at least a rotational movement in relation to the contact plate during a damping operation of the damper assembly, and the second elastic elements are arranged to undergo an alternating compression/decompression deformation in response to said rotational movement.
12. The damper assembly according to claim 7, wherein the second elastic elements comprises elastic assembly buffers which are arranged to maintain a distance between the mass and the contact plate.
13. The damper assembly according to claim 7, wherein at least some of the second elastic elements are mechanically connected to one of the contact plate and the mass, and are in frictional engagement with the other one of the contact plate and the mass.
14. The damper assembly according to claim 7, wherein said mass comprises an airbag module.
15. A method of dampening vibrations in a steering wheel structure, said comprising: connecting a contact plate to a vibrating surface of a steering wheel structure via a plurality of first elastic elements so as to allow the contact plate to move in relation to the vibrating surface; connecting a mass to the contact plate so as to allow the mass to move in relation to the contact plate; arranging a plurality of second elastic elements between and in contact with the contact plate and the mass so as to be elastically deformable in response to the mass moving in relation to the contact plate during a damping operation; and configuring the first and second elastic elements to form, together with the mass, a dampened spring-mass system being frequency-tuned to vibrations of the vibrating surface, wherein said configuring comprises selecting a stiffness of the first elastic elements and a stiffness of the second elastic elements to frequency-tune the dampened spring-mass system to said vibrations of the vibrating surface.
16. (canceled)
17. A method of using elastic buffer assembly elements in a frequency-tuned vibration damper assembly, said damper assembly comprising a plate which is connected to a vibrating surface of a steering wheel structure via a plurality of first elastic elements so as to be movable in relation to the vibrating surface, a mass which is supported by the plate such that the mass is supported for movement in relation to the plate on an opposite front side of the plate, and second elastic elements provided between the plate and the mass, and the second elastic elements together with the first elastic elements and the mass form a frequency-tuned dampened mass-spring system being frequency-tuned to vibrations of said vibrating surface.
18. A method of manufacturing a plurality of frequency-tuned vibration damper assemblies for dampening vibrations in steering wheel structures, said plurality of damper assemblies being frequency-tuned to mutually different damping frequencies, said method comprising, for manufacturing each damper assembly of said plurality of damper assemblies: providing a contact plate having a front side, an opposite rear side, and a plurality of mounting openings extending through the contact plate; inserting a plurality of elastomeric damper elements into the mounting openings, said elastomeric damper elements being arranged to be connected to a vibrating steering wheel structure on the rear side of the contact plate; mounting a mass on the contact plate on the front side thereof; arranging a plurality of elastomeric buffer elements as spacers between the mass and the contact plate, said elastomeric buffer elements being compressed in response to mounting the mass on the contact plate; and said method comprising, for frequency-tuning said plurality of vibration damper assemblies to said mutually different damping frequencies: selecting a stiffness of the elastomeric damper elements of each damper assembly of said plurality of damper assemblies which is different from stiffnesses of the elastomeric damper elements of the other damper assemblies; and selecting a stiffness of the elastomeric buffer elements of each damper assembly of said plurality of damper assemblies which is different from stiffnesses of the elastomeric buffer elements of the other damper assemblies.
19. The method according to claim 2, wherein said selecting the stiffness of the second elastic elements comprises selecting at least a material hardness of the second elastic elements.
20. The method according to claim 2, wherein said mass comprises an airbag module.
21. The damper assembly according to claim 7, wherein the material hardness of the second elastic elements is selected to 60 Shore A or less.
22. The damper assembly according to claim 7, wherein the material hardness of the second elastic elements is selected to 40 Shore A or less.
23. The method according to claim 15, wherein the material hardness of the second elastic elements is selected to 60 Shore A or less.
24. The method according to claim 15, wherein the material hardness of the second elastic elements is selected to 40 Shore A or less.
25. The method according to claim 17, wherein the material hardness of the second elastic elements is selected to 60 Shore A or less.
26. The method according to claim 17, wherein the material hardness of the second elastic elements is selected to 40 Shore A or less.
27. The method according to claim 18, wherein the material hardness of the elastomeric buffer elements is selected to 60 Shore A or less.
28. The method according to claim 18, wherein the material hardness of the elastomeric buffer elements is selected to 40 Shore A or less.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0056] The inventive concept, some non-limiting preferred embodiments, and further advantages of the inventive concept will now be described with reference to the drawings in which:
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0074] The present inventive concept relates in general to the field of frequency-tuned vibration dampers, also referred to as dynamic dampers. Such dampers may be used to dampen vibrations in a vibrating surface or structure, such as a vibrating component like a steering wheel or steering wheel structure of a motor vehicle. A dynamic vibration damper comprises at least one mass acting as a vibration body, and at least one elastic damper element. The at least one mass and the least one elastic damper element together provide a dampened spring-mass system, and may be connected to the vibrating structure.
[0075] The weight of the mass, and the stiffness and damping of the elastic damping element are selected to provide a damping effect on the vibrating structure, which can be expected to vibrate at one or more predetermined target frequencies. When the vibrating structure vibrates at a target frequency, the mass is preferably caused to oscillate/resonate at the essentially same frequency as the structure but out of phase, such that the vibration of the structure is substantially dampened. The mass may vibrate with an amplitude substantially greater than the vibration amplitude of the vibrating structure.
[0076]
[0077] Vibrations from the road and the engine may be transferred to the steering wheel 2. These steering wheel vibrations may be perpendicular to the steering column, as indicated by arrows Vy and Vz in
[0078] As known in the art, the steering wheel 2 is also provided with a horn activation mechanism for activating a horn (not shown) of the vehicle. To this end, a horn activation pad 4 is arranged at the center of the steering wheel 2 to be pressed by the driver upon horn activation. The damper assembly is located behind the horn activation pad 4. When the driver presses the horn activation pad 4, an electrical switch is closed to activate the horn. The switch (not shown) may for instance be in the form of one or more metallic rivets which are supported by the armature 3 and which are brought into electrical contact with the horn plate 20 upon horn activation. When the driver releases the horn activation pad 4, the horn activation mechanism returns to its non-activated or initial state by means of one or more horn springs.
[0079] An airbag module 10 arranged at the center of the steering wheel 2 typically includes at least an inflatable airbag and a gas generator 11 (
[0080]
[0081] The contact plate 20 may be made of metal or any other rigid material. It may extend parallel to the yz plane. It may be provided with a plastic cover (not shown) made of a relatively rigid plastic material molded on the horn plate 20, including a top cover and a bottom cover. The contact plate is provided with a plurality of openings 22, each arranged to receive an associated one of the first elastic damper elements 30 as will be described below. In the illustrated embodiment, a cylindrical sleeve is arranged around each opening 22 in the contact plate 14 and extends above the front side of the contact plate 14. The sleeves may by molded in one piece with the plastic cover, thus being rigidly connected to the horn plate 20. In other embodiments, the sleeves may be dispensed with. The contact plate 20 is further provided with a plurality of smaller openings 24, each arranged to receive part of an associated one of the second elastic damper elements 40 as will be described further below. The contact plate 20 is further provided with two openings 26 which are arranged at a mutual distance from each other along the horizontal z axis and each of which is arranged to receive an associated mounting element 12 attached to and projecting from the rear side of the airbag module 10.
[0082] As shown in enlarged scale in
[0083] In the assembly process as shown in
[0084] Subsequently in the assembly process, a shaft 52 of each bolt 50 is inserted through an associated opening 22 in the contact plate 20 and through an associated primary unit 30, 70. A threaded bolt end 54 is fixedly secured to a mounting stud 5 of the armature 3. Thereby, the contact plate 20 is elastically suspended on the armature 3 via the primary damper units. During a dynamic damping operation, the contact plate 20 is allowed to perform vibration movements in relation to the armature 3 as illustrated with arrows Py and Pz in
[0085] During the final fastening of each bolt 50, a pre-compression of the corresponding horn spring 80 is obtained. As a non-limiting example, the horn spring 80 may be pre-compressed from 10 mm to 7 mm during assembly and then further compressed one or a few mm upon horn activation.
[0086] In the final assembled state, the bolt head may be in axially engagement with the insertion end 32 of the elastic element 30, optionally with a slight axial elastic compression to lock the end 32 in place. During the final fastening of each bolt 50, the bolt head may engage and axially compress the elastic element 30 until the insertion end thereof is in level with the distal end of the slider 70. This optional final compression will lock the snap-lock protrusions 32 tighter and thereby fix the damper unit even more securely in relation to the contact plate 20.
[0087] In the illustrated embodiment, the second elastic elements 40 are manufactured as solid or homogenous bodies, in contrast to the first elastic elements 30 which are more sleeve shaped. The material may be silicone rubber or any other suitable elastomeric material presenting the required stiffness.
[0088] Following the above described attachment of the contact plate 20 to the armature 3 via the primary damper units 30,70, and the above described pre-assembly of the second elastic elements 40 to the contact plate 20, the airbag module 10 may mounted on the contact plate 20.
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[0090] According to the inventive concept, the second elastic elements 40 are in engagement with both the contact plate 20 and the mass 10. In the illustrated embodiment, the engagement between the second elastic elements 40 and the mass 10 is accomplished by frictional forces only. The second elastic elements 40 are dimensioned such that they will be slightly compressed during the final mounting of the airbag module 10 as described above, in order to accomplish a frictional engagement between the elements 40 and the airbag module 10. During this assembly of the airbag module 10 on the contact plate 20, the second elastic elements 40 may act as assembly buffers, with the function of taking up manufacturing tolerances and the function of preventing direct contact between the main part of the airbag module 10 and the contact plate 20.
[0091] According to the inventive concept, the structure is such that the airbag module 10 is able to perform various movements in relation to the contact plate during a dynamic dampening operation. The possible movements may differ between different embodiments.
[0092] A first movement is a linear or translation movement as illustrated by arrow Mz. In the illustrated example, the airbag module 10 (i.e. the major part of the mass of the dampened spring-mass system) is able to perform a linear movement in the vertical z direction in relation to the contact plate 20. This linear movement is made possible by a small radial annular play d between the mounting element 12 and the rim of the opening 24. The elastic spring property of the locking spring 60 will allow this movement while maintaining engagement with the mounting element 12. Linear movements in the y direction and/or in the x direction may also be possible in some embodiments.
[0093] A second movement is a rotational movement as illustrated with arrow Mr in
[0094] The overall dynamic damping operation according to the inventive concept will now be discussed more in detail with reference especially to
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[0096] As illustrated by a dashed circles 30 and 40 in
[0097] The mass of the airbag module 10, the stiffness of the first elastic elements 30, and the stiffness of the second elastic elements 40 are configured such that the mass, the first elastic elements 30 and the second elastic elements 40 operate in common, during a dynamic damping operation of the damper assembly, as a frequency-tuned dampened spring-mass system being frequency-tuned to vibrations Vy of the vibrating surface or structure 3. In other words, the configuration is such that during a damping operation, there damper assembly 100 will present damping vibration movements at both interfaces I1 and I2. The contact plate 20 will be subject to vibration movements (e.g. Pz) in relation to the armature 3, and the mass 120 will be subject to vibration movements (e.g. Mz and/or Mr) in relation to the contact plate 20. The weight of the contact plate 20 and other minor parts may also be considered as part of the mass of the overall damper system.
[0098] According to the inventive concept, the overall damping operation thus includes not only damping operation at one interface as in the prior art, but at two different interfaces I1 and I2, by means of two different sets of elastic elements the stiffnesses of which are selected such that both sets together, and with the mass, forms an overall “coupled” dampened spring-mass system being frequency tuned to the vibrations to be dampened.
[0099] In the design process, the stiffnesses of the elastic elements 30 and 40 are varied/tuned in response to expected frequencies of the vibrations to be dampened. The weight of the airbag module 10 will also have to be considered. The design parameters will typically be selected such that the airbag module 10 (i.e. the mass) is caused to vibrate with the problem frequency of the vibration (e.g. Vz), but out of phase. During this movement, there will be not only relative damping movements in the first interface I1, but also in the second interface I2 due to selecting an appropriate stiffness for the second elastic elements 40.
[0100] Arrows Py and Pz in
[0101] Arrows My and Mz in
[0102] Arrows Mr in
[0103] Whether there will be linear/translation airbag module damping movements only at the second interface I2, or rotational movements only, or a combination of both, will depend on several factors. Such factors include the nature of the problem vibrations (frequency, amplitude, frequency variations, etc.), the number of elastic elements 30 and 40 respectively, and the placement configuration thereof. With respect to movements in the x direction, since the locking spring 60 preferably is strong enough to keep the second elastic elements 40 elastically biased or compressed, the dynamic damping effect in the second interface I2 in the present embodiment is mostly or entirely restricted to movements in the y and z directions and/or rotational movements.
[0104] As mentioned above, a special advantage of the of the inventive concept is that it becomes possible to reach substantially lower tuning frequencies without any negative consequences, by using two interacting sets of elastic damper elements 30, 40, operating at two different interfaces I1, I2. As an example, experiments have shown that an assembly as the one described, but without using any damper function at the second interface, may reach a tuning frequency at around 32 Hz, while using also the second set of elastic dampers 40 with a hardness of 40 Shore A in the dynamic damping operation makes it possible to reach tuning frequencies at around 20 Hz, i.e. a frequency reduction of around 40%.
[0105] Stated in other words, the present invention makes it possible to reach a combined or overall dynamic system damping frequency which is X % lower than the lowest damping frequency reachable by the same set of first elastic dampers only and operating in the same design but without being combined with damping operation of the second set of elastic dampers in the second interface I2, wherein X may be any of least 10%, at least 20%, at least 30%, or higher.
Alternatives
[0106] The embodiments described above and as shown in the figures may be varied in many ways.
[0107] In the illustrated embodiment, the second elastic elements are initially mechanically attached to the contact plate 20, and are in engagement with the mass 10 by frictional forces only. In alternative embodiments, a mechanical inverted solution may be used, or there may be a mechanical/chemical engagement at both ends.
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[0110] The elastic element 130 is further provided with a first set of axially directed studs 134a having a first axial height, and a second set of axially directed studs 134b having a second axial height, smaller than the first axial height. The first studs 134a define an insertion stop during insertion of the elastic element 130 into the contact plate opening 22. The studs 134a also provides a de-coupling effect so that frictional engagement between the base part of element 130 and the rear side of the contact plate 20 does not disturb the damping operation. The second set of studs 134b operates during a horn activation. When the contact plate 20 is moved towards the armature 3 during horn activation, the smaller studs 134a are initially axially compressed. When they are in level with the larger, lower studs 134b, the two sets of studs 134a and 134b together provide a more rigid axial stop for the horn activation movement. The embodiment of the first elastic element 30 shown in the previous figures may also present such first studs, and optionally also such second studs.
[0111] This design and the operation and advantages of the design in
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[0113] In the illustrated embodiments, the guide shaft 52 is part of the bolt 50 screwed into the vibrating base structure 3. The guide shaft may be implemented differently, for instance by a guide shaft made in one piece with the vibrating structure 3, and optionally with a free threaded end for securing the assembly by a nut. Also, it may in some embodiments be possible to have the bolt 50 oriented in the opposite direction, i.e. to be screwed into the horn plate instead.
[0114] In other embodiments, the outer engagement surface of the first elastic element 30, 130 may be present in some directions only if the damper unit is configured to transfer vibrations in some specific directions only. This may be implemented in various ways, such as by arranging inner protruding parts in the mounting opening of the horn plate defining circumferentially limited inner engagement surfaces, such as inner protruding parts on the sleeves. This may also be implemented by designing the elastic damper element 30, 130 with engagement surfaces in some directions only. In such embodiments where one single damper unit is arranged to transfer vibrations in specific directions only, the complete assembly may comprise a number of damper units arranged to handle vibrations in different directions.