Continuously variable transmission mounting assembly
09828064 ยท 2017-11-28
Assignee
Inventors
Cpc classification
B62M2027/023
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A vehicle has a frame, an engine connected to the frame, an output shaft driven by the engine, a bracket resiliently mounted to the engine, a countershaft rotationally supported by the bracket, a driving pulley disposed on the output shaft and rotating therewith, a driven pulley disposed on the countershaft and rotating therewith, a drive belt looped around the driving and driven pulleys to transfer torque from the driving pulley to the driven pulley, the driving pulley, the driven pulley and the drive belt together forming a continuously variable transmission, and at least one ground engaging member operatively connected to the countershaft.
Claims
1. A vehicle comprising: a frame; an engine connected to the frame; at least one vibration damper disposed between the engine and the frame; an output shaft driven by the engine; a bracket resiliently mounted to the engine, the bracket being resiliently mounted to the frame via the engine; a countershaft rotationally supported by the bracket; a driving pulley disposed on the output shaft and rotating therewith; a driven pulley disposed on the countershaft and rotating therewith; a drive belt looped around the driving and driven pulleys to transfer torque from the driving pulley to the driven pulley, the driving pulley, the driven pulley and the drive belt together forming a continuously variable transmission; and at least one ground engaging member operatively connected to the countershaft.
2. The vehicle of claim 1, further comprising at least one resilient mount mounting the bracket to the engine.
3. The vehicle of claim 2, wherein the at least one resilient mount is two resilient mounts disposed on opposite sides of a rotation axis of the countershaft.
4. The vehicle of claim 1, wherein the bracket defines an aperture and the countershaft passes through the aperture.
5. The vehicle of claim 4, further comprising a bearing disposed in the aperture radially between the countershaft and the bracket.
6. A vehicle comprising: a frame; an engine connected to the frame; an output shaft driven by the engine; a first bracket; a second bracket rigidly connected to the engine, the first bracket being resiliently mounted to the second bracket; a countershaft rotationally supported by the first bracket; a driving pulley disposed on the output shaft and rotating therewith; a driven pulley disposed on the countershaft and rotating therewith; a drive belt looped around the driving and driven pulleys to transfer torque from the driving pulley to the driven pulley, the driving pulley, the driven pulley and the drive belt together forming a continuously variable transmission; and at least one ground engaging member operatively connected to the countershaft.
7. The vehicle of claim 6, wherein: the first bracket defines a first aperture; the second bracket defines a second aperture coaxial with the first aperture; and the countershaft passes through the first and second apertures.
8. The vehicle of claim 7, further comprising a bearing disposed in the first aperture radially between the countershaft and the first bracket.
9. The vehicle of claim 6, further comprising at least one resilient mount disposed between the first and second brackets.
10. The vehicle of claim 9, wherein the at least one resilient mount comprises: a damper; a first plate disposed between the damper and the first bracket; and a second plate disposed between the damper and the second bracket; and wherein the first bracket is fastened to the first plate and the second bracket is fastened to the second plate.
11. The vehicle of claim 10, wherein the at least one resilient mount further comprises: an internally threaded stopper connected to the first plate and extending through the damper and the second plate; and at least one threaded stud connected to and extending from the second plate, the at least one stud extending through the second bracket; wherein the vehicle further comprises: at least one threaded fastener passing through the first bracket and fastened to the internally threaded stopper of the at least one resilient mount to fasten the first bracket to the at least one resilient mount; and at least one nut fastened to the at least one threaded stud of the at least one resilient mount to fasten the second bracket to the at least one resilient mount.
12. The vehicle of claim 11, further comprising at least one bumper disposed between the internally threaded stopper of the at least one resilient mount and the second bracket; and wherein a material of the at least one bumper is less resilient than a material of the damper of the at least one resilient mount.
13. The vehicle of claim 9, wherein the at least one resilient mount comprises: a damper; and a stopper extending from the damper between the damper and the second bracket.
14. The vehicle of claim 13, further comprising at least one bumper disposed between the threaded stopper of the at least one resilient mount and the second bracket; and wherein a material of the at least one bumper being less resilient than a material of the damper of the at least one resilient mount.
15. The vehicle of claim 9, wherein the at least one resilient mount is two resilient mounts disposed on opposite sides of a rotation axis of the countershaft.
16. The vehicle of claim 1, wherein the driving and driven pulleys are disposed on a first side of the engine; and further comprising a reduction gearing operatively connected to the countershaft on a second side of the engine opposite the first side.
17. The vehicle of claim 16, further comprising a drive axle operatively connecting the reduction gearing to the at least one ground engaging member.
18. The vehicle of claim 16, wherein the countershaft is connected to the reduction gearing via crown splines.
19. The vehicle of claim 1, wherein the countershaft is disposed rearward and upward of the output shaft.
20. The vehicle of claim 1, wherein the frame includes: an engine compartment; and a tunnel rearward of the engine compartment; wherein the engine is disposed in the engine compartment; and wherein the at least one ground engaging member is an endless drive track disposed below the tunnel; the vehicle further comprising: a front suspension connected to the frame; and at least one ski connected to the front suspension.
21. The vehicle of claim 6, further comprising at least one vibration damper disposed between the engine and the frame.
22. The vehicle of claim 6, wherein the first bracket defines an aperture and the countershaft passes through the aperture.
23. The vehicle of claim 22, further comprising a bearing disposed in the aperture radially between the countershaft and the first bracket.
24. The vehicle of claim 6, wherein the driving and driven pulleys are disposed on a first side of the engine; and further comprising a reduction gearing operatively connected to the countershaft on a second side of the engine opposite the first side.
25. The vehicle of claim 24, further comprising a drive axle operatively connecting the reduction gearing to the at least one ground engaging member.
26. The vehicle of claim 24, wherein the countershaft is connected to the reduction gearing via crown splines.
27. The vehicle of claim 6, wherein the countershaft is disposed rearward and upward of the output shaft.
28. The vehicle of claim 6, wherein the frame includes: an engine compartment; and a tunnel rearward of the engine compartment; wherein the engine is disposed in the engine compartment; and wherein the at least one ground engaging member is an endless drive track disposed below the tunnel; the vehicle further comprising: a front suspension connected to the frame; and at least one ski connected to the front suspension.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) For a better understanding of the present technology, as well as other aspects and further features thereof, reference is made to the following description which is to be used in conjunction with the accompanying drawings, where:
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DETAILED DESCRIPTION
(13) Aspects of the present continuously variable transmission (CVT) mounting assembly will be described with respect to a snowmobile 10. However it is contemplated that aspects of the present CVT mounting assembly could also be applied to other types of vehicles provided with CVTs.
(14) As seen in
(15) Two skis 26 are positioned at the front of the snowmobile 10 and are attached to the front suspension module 22 through a pair of front suspension assemblies 28. Each front suspension assembly 28 includes a ski leg 30, a pair of A-arms 32 and a shock absorber 29. Other types of front suspension assemblies 28 are contemplated, such as a swing-arm or a telescopic suspension. A steering device in the form of a handlebar 36, positioned forward of a rider, is attached to the upper end of a steering column 34 to allow the rider to rotate the ski legs 30 and thus the skis 26, in order to steer the snowmobile 10. U.S. Pat. No. 8,037,961, issued Oct. 18, 2011, the entirety of which is incorporated herein by reference, provides additional details regarding a steering assembly and front suspension assemblies suitable for the snowmobile 10.
(16) An endless drive track 65 is positioned at the rear of the snowmobile 10. The endless drive track 65 is disposed generally under the tunnel 18, and is operatively connected to the engine 24 as will be described in greater detail below. The endless drive track 65 is driven to run about a rear suspension assembly 42 for propelling the snowmobile 10. The rear suspension assembly 42 includes a pair of slide rails 44 in sliding contact with the endless drive track 65. The rear suspension assembly 42 also includes shock absorbers 46 which may further include a coil spring surrounding the individual shock absorbers 46. Suspension arms 48 and 50 are provided to attach the slide rails 44 to the frame 16. A plurality of idler wheels 52 are also provided in the rear suspension assembly 42.
(17) At the front end 12 of the snowmobile 10, fairings 54 enclose the engine 24, thereby providing an external shell that not only protects the engine 24, but also make the snowmobile 10 more aesthetically pleasing. The fairings 54 include a hood 55 and side panels 57 (one on each side) that can be opened to allow access to the engine 24 when this is required, for example, for inspection or maintenance of the engine 24. In the particular snowmobile 10 shown in
(18) A straddle-type seat 58 is positioned on a fuel tank 59 of the snowmobile 10. The fuel tank 59 is positioned on top of the tunnel 18. A rear portion of the seat 58 may include a storage compartment or can be used to accommodate a passenger seat (not indicated). Two footrests 60 are positioned on opposite sides of the snowmobile 10 below the seat 58 to accommodate the driver's feet.
(19) The configuration of engine compartment 20 will now be described with respect to
(20) The tunnel 18 of the frame 16 is made of three parts. The tunnel 18 has a central tunnel portion 74, a right side tunnel portion 76, and a left side tunnel portion 78. The central tunnel portion 74 is disposed generally horizontally and has an integrated heat exchanger (not shown) that is used to cool the engine coolant. It is contemplated that the heat exchanger could be fastened to a bottom of the central tunnel portion 74 or could be disposed elsewhere on the frame 16. The front portion of the central tunnel portion 74 is connected to a rear portion of the bulkhead via fasteners. It is contemplated that the front portion of the central tunnel portion 74 could alternatively be connected to a rear portion of the bulkhead by welding or other means. The right and left side tunnel portions 76, 78 are disposed generally vertically and each have a footrest 60 extending outwardly from a bottom portion thereof. The right side tunnel portion 76 and the left side tunnel portion 78 are connected to the central tunnel portion 74 via flanges extending inwardly from a top of the side tunnel portions 76, 78.
(21) A power pack for powering the endless drive track 65 will now be described with reference to
(22) The engine 24 is a two cylinder, two-cycle internal combustion engine. It is contemplated that the engine 24 could be of any other type, such as a four-cycle internal combustion engine. The engine 24 is disposed in the engine compartment 20 and rests on vibration dampers 106, 108 and 110 (
(23) As best seen in
(24) The engine 24 drives an output shaft 118. In the present implementation, the output shaft 118 is integrally formed with the crankshaft (not shown) of the engine 24, but it is contemplated that the output shaft 118 could be separate from and driven by the crankshaft. The output shaft 118 rotates about a horizontally disposed axis that extends generally transversely to the longitudinal centerline 61 of the snowmobile 10.
(25) The engine 24 includes other systems, such as the fuel and electrical systems, but these have not been illustrated or described herein for simplicity.
(26) As can be seen in
(27) The driving pulley 120 of the CVT 100 is coupled to rotate with the output shaft 118 of the engine 24 and includes a pair of opposed frustoconical belt drive sheaves (one fixed sheave and one moving sheave) between which the drive belt 124 is located. The sheaves are biased apart, and the driving pulley 120 incorporates a centrifugally operated mechanism that acts to urge the moving sheave towards the fixed sheave with a force that increases with increasing output shaft speed so that as the engine speed increases, the reduction ratio of the CVT 100 decreases. The driven pulley 122 is coupled to rotate with the countershaft 104 and includes a pair of frustoconical belt drive sheaves between which the drive belt 124 is located. The driven pulley 122 reacts to the torque from the endless drive track 65 by separation of its sheaves which allows the drive belt 124 to engage the driven pulley 122 at a diameter that is progressively reduced as the torque increases or that is progressively increased as the torque decreases. When the driving pulley 120 increases its effective diameter, the driven pulley 122 decreases its effective diameter and vice versa, thus keeping the drive belt 124 in tension. The drive belt 124 is made of rubber, but it is contemplated that it could be made of other materials.
(28) A reduction gearing 102 is disposed on a right side of the engine 24. The right end of the countershaft 104 is connected to an input member of the reduction gearing 102. The input member of the reduction gearing 102 consists of a small sprocket 126 (see
(29) It is contemplated that the reduction gear 102 could be disposed on the left side of the engine 24 and that the CVT 100 could be disposed on the right side of the engine 24.
(30) The driving pulley 120 rotates at the same speed as the output shaft 118 of the engine 24. The speed of rotation of the countershaft 104 is determined in accordance with the instantaneous ratio of the CVT 100. The drive axle 128 rotates at a lower speed than the countershaft 104 since the reduction gearing 102 has a reduction ratio.
(31) As best seen in
(32) Turning now to
(33) Turning now to
(34) The upper portion of the bracket 202 has a wall 224 in which the aperture 206 is defined. The radius of the aperture 206 is larger than the radius of the countershaft 104, such that as the bracket 204, and therefore the countershaft 104, moves relative to the bracket 202, the countershaft 104 does not come into contact with the edge of the aperture 206. The upper portion of the bracket 202 also has a generally U-shaped wall 226 that extends generally perpendicularly to the wall 224. As best seen in
(35) Two tabs 230 extend from the upper ends of the wall 226. As can be seen in
(36) Cylindrical bumpers 238 are disposed in the recesses 234 so as to sit on the circular bottoms of the recesses 234 as can be seen in
(37) The lower portion of the bracket 204 has the cylindrical portion 228 defining the aperture 208. As best seen in
(38) The upper bracket 204 is connected to the lower bracket 202 via a pair of resilient mounts 256 disposed between the brackets 202, 204. More specifically, each resilient mount 256 is disposed between one of the tabs 230 of the bracket 202 and one of the tabs 250 of the bracket 204. As can be seen in
(39) As both resilient mounts 256 are identical, only one of them will be described herein. As can be seen in
(40) As can be seen in
(41) The plate 264 of the resilient mount 256 is disposed on the tab 230 of the bracket 202 such that the studs 268 are received in the apertures 232 of the tab 230 and extend through the tab 230. Nuts 272 are fastened to the threaded ends of the studs 268, thereby fastening the bracket 202 to the resilient mount 256. The tab 250 of the bracket 204 is disposed on the plate 262 of the resilient mount 256 such that the aperture 252 of the tab 250 is aligned with the aperture 270 of the stopper 266. The threaded fastener 254, which in the present implementation is a socket head bolt, is inserted through the aperture 252 and into the aperture 270 to be fastened to the stopper 266, thereby fastening the bracket 204 to the resilient mount 256. It is contemplated that other types of fasteners could be used.
(42) As can be seen in
(43) The resilient mount 256 described above is only one example of a contemplated type of resilient mount that could be used to resiliently mount the bracket 204 to the bracket 202. Other types of resilient mounts are contemplated.
(44) Modifications and improvements to the above-described implementations of the present technology may become apparent to those skilled in the art. The foregoing description is intended to be exemplary rather than limiting. The scope of the present technology is therefore intended to be limited solely by the scope of the appended claims.