HORIZONTAL FORMING DEVICE
20230174332 ยท 2023-06-08
Inventors
- Michael Lopes (Stockach, DE)
- Maurizio Maj (Winterthur, CH)
- Thomas Peter (Kloten, CH)
- Kai Brombach (Bonndorf, DE)
Cpc classification
B65B51/10
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A horizontal forming device, in particular for horizontal flow pack machines, comprises at least one, in particular roller-free, forming unit (12a-12d), in particular a forming shoulder, which is configured for forming a packaging material web (14a), in particular a paper web, into a packaging material tube (16a), the forming unit (12a-12d) comprising at least one folding edge (72a-72d) around which the packaging material web (14a) is deflectable, and comprises at least one form-guiding unit (18a-18d), in particular a further forming shoulder, which is configured for further guiding the packaging material tube (16a) transversely to a run-in direction (20a-20d) of the packaging material web (14a) at the forming unit (12a-12d) while maintaining an, in particular homogeneous, material tension generated by the forming unit (12a-12d), wherein the horizontal forming device comprises at least one support surface (22a), in particular a work plate, on which products (24a) that are to be packaged can be transported, the forming unit (12a-12d) and the form-guiding unit (18a-18d) being arranged on sides (26a-26d, 28a-28d) of the support surface (22a) that face away from each other, wherein the form-guiding unit (18a-18d) comprises at least one form-guiding contour (86a-86d), which is configured to support the guided packaging material tube (16a) in order to implement a maintaining of the homogeneous material tension.
Claims
1. A horizontal forming device, with at least one forming unit (12a-12d), which is configured for forming a packaging material web (14a) into a packaging material tube (16a), the forming unit (12a-12d) comprising at least one folding edge (72a-72d) around which the packaging material web (14a) is deflectable, and with at least one form-guiding unit (18a-18d), which is configured for further guiding the packaging material tube (16a) transversely to a run-in direction (20a-20d) of the packaging material web (14a) at the forming unit (12a-12d) while maintaining a material tension generated by the forming unit (12a-12d), characterized by at least one support surface (22a), on which products (24a) that are to be packaged can be transported, the forming unit (12a-12d) and the form-guiding unit (18a-18d) being arranged on sides (26a-26d, 28a-28d) of the support surface (22a) that face away from each other, wherein the form-guiding unit (18a-18d) comprises at least one form-guiding contour (86a-86d), which is configured to support the guided packaging material tube (16a) in order to implement a maintaining of the material tension.
2. The horizontal forming device according to claim 1, wherein the form-guiding unit (18a-18d) is realized separately from the forming unit (12a-12d).
3. The horizontal forming device according to claim 1, comprising at least one product and/or packaging material guiding tunnel (78a), which is configured to support the packaging material tube (16a).
4. The horizontal forming device according to claim 1, comprising at least one adjusting unit (30a-30d, 32a-32d) which is configured, for an implementation of different packaging material tube geometries, to support the forming unit (12a-12d) and the form-guiding unit (18a-18d) such that they are adjustable.
5. The horizontal forming device according to claim 4, wherein the at least one adjusting unit (30a-30d, 32a-32d) is configured to support the forming unit (12a-12d) and the form-guiding unit (18a-18d) such that they are adjustable relative to each other.
6. The horizontal forming device according to claim 4, wherein the at least one adjusting unit (30a-30d, 32a-32d) is configured to support at least two forming legs (34a-34d, 36a-36d) of the forming unit (12a-12d) and/or of the form-guiding unit (18a-18d) such that they are adjustable relative to one another.
7. The horizontal forming device according to claim 4, wherein the at least one adjusting unit (30a-30d, 32a-32d) is configured to support at least two forming legs (34a-34d, 36a-36d) of the forming unit (12a-12d) and/or of the form-guiding unit (18a-18d) such that they are adjustable relative to one another, wherein the forming legs (36a-36d) of the form-guiding unit (18a-18d) form a guiding region (40a-40d), which tapers in a V-shape in a transport direction (38a-38d) of the packaging material tube (16a) and is configured to bring seam regions of the packaging material tube (16a) together which are to be sealed with each other.
8. The horizontal forming device according to claim 1, comprising at least one heating unit (42b), which is configured to at least section-wise heat the forming unit (12b) and/or the form-guiding unit (18b).
9. The horizontal forming device according to claim 1, comprising at least one air pressure unit (44c), which is configured to exert at the forming unit (12c) and/or at the form-guiding unit (18c) a negative pressure and/or a positive pressure onto a packaging material.
10. The horizontal forming device according to claim 1, comprising at least one driven contact pressure unit (48d), which is configured to subject a packaging material with a contact pressure force against the form-guiding unit (18d).
11. The horizontal forming device according to claim 1, wherein the forming unit (12a-12d) is embodied as a forming shoulder and the form-guiding unit (18a-18d) is embodied as a further forming shoulder.
12. The horizontal forming device according to claim 11, wherein the form-guiding unit (18a-18d) comprises at least two forming legs (36a-36d), which are supported such that they are adjustable relative to each other.
13. The horizontal forming device according to claim 3, wherein the form-guiding unit (18a-18d) comprises at least two forming legs (36a-36d), which are supported such that they are adjustable relative to each other.
14. A packaging machine with at least one horizontal forming device according to claim 1.
15. A packaging machine according to claim 14, embodied as a horizontal flow pack machine.
16. The horizontal forming device according to claim 1, wherein the at least one forming unit (12a-12d) is roller-free.
17. The horizontal forming device according to claim 1, wherein the at least one forming unit (12a-12d) is a forming shoulder.
18. The horizontal forming device according to claim 1, wherein the packaging material web (14a) is a paper web.
19. The horizontal forming device according to claim 1, wherein the material tension generated by the forming unit (12a-12d) is homogeneous.
Description
DRAWINGS
[0027] Further advantages will become apparent from the following description of the drawings. In the drawings four exemplary embodiments of the invention are shown. The drawings, the description and the claims contain a plurality of features in combination. Someone skilled in the art will purposefully also consider the features separately and will find further expedient combinations.
[0028] It is shown in:
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
DESCRIPTION OF THE EXEMPLARY EMBODIMENTS
[0036]
[0037] Preferably the horizontal forming device 10a is configured at least for a forming and/or guiding of the packaging material web 14a, the packaging material 46a being preferentially realized as a paper material and/or as a film. In particular, the packaging material web 14a is realized as a paper web and/or as a film web. Preferably the horizontal forming device 10a may additionally or at least alternatively be configured for a forming and/or guiding of a packaging material web 14a wherein the packaging material 46a is realized differently from a paper material, for example as a synthetic material. In particular, the packaging material web 14a may alternatively be made of a synthetic material. The packaging material 46a is in particular configured for a packaging, in particular enveloping, of products 24a, in particular of food products (cf.
[0038] In particular, the packaging material web 16a is configured for enveloping products 24a that are to be packaged. In particular, the packaging machine 50a comprises at least one product feeding unit 60a, in particular a conveyor belt, a driver chain of the like, which is configured to transport the products 24a that are to be packaged, for an enveloping by the packaging material tube 16a, into a region of the horizontal forming device 10a, in particular of the forming unit 12a. Preferably a transport direction 62a of the products 24a runs at least substantially parallel to a transport direction 38a of the packaging material tube 16a.
[0039] The packaging machine 50a preferably comprises at least one longitudinal sealing unit 64a, which is configured to create - in particular by a pressure onto the packaging material 46a and/or by a heat input into the packaging material 46a - a longitudinal sealing seam of the packaging material tube 16a, which in particular extends at least substantially parallel to the transport direction 38a of the packaging material tube 16a. The longitudinal sealing unit 64a is arranged along the transport direction 38a of the packaging material tube 16a downstream of the horizontal forming device 10a, in particular of a form-guiding unit 18a of the horizontal forming device 10a (cf.
[0040]
[0041] The form-guiding unit 18a is preferentially configured for further guiding the packaging material tube 16a at least substantially perpendicularly to the run-in direction 20a of the packaging material web 14a at the forming unit 12a, in particular along the transport direction 38a of the packaging material tube 16a, while maintaining the homogeneous material tension generated by the forming unit 12a, in particular by the folding edge 72a and/or by the further folding edge 110a. In particular, the form-guiding unit 18a is arranged along the transport direction 38a of the packaging material tube 16a downstream of the forming unit 12a and in particular upstream of the longitudinal sealing unit 64a. Preferably the form-guiding unit 18a is realized free of rollers for a deflection of the packaging material tube 16a, and is in particular realized as a further forming shoulder. In particular, the form-guiding unit 18a may have a geometry that is at least substantially analogous to a geometry of the forming unit 12a.
[0042] Preferentially the form-guiding unit 18a is realized, in particular arranged, separately from the forming unit 12a. Preferably the form-guiding unit 18a is implemented as an autonomous component or as an autonomous sub-assembly, and is in particular implemented of two symmetrical components. In particular, the form-guiding unit 18a is arranged spaced apart from the forming unit 12a along a direction that runs at least substantially perpendicularly to the transport direction 38a of the packaging material tube 16a, in particular along the run-in direction 20a of the packaging material web 14a, and/or - in the present exemplary embodiment by way of example and - along the transport direction 38a of the packaging material tube 16a. Alternatively it is conceivable that the form-guiding unit 18a is realized in a one-part implementation with the forming unit 12a, in particular as a form-guiding projection of the forming unit 12a.
[0043] Preferentially the horizontal forming device 10a comprises at least one support surface 22a, in particular a work plate, on which products 24a that are to be packaged can be transported, wherein the forming unit 12a and the form-guiding unit 18a are arranged on sides 26a, 28a of the support surface 22a that face away from each other. The support surface 22a preferably forms a cargo track which the products 24a can be transported on. The support surface 22a preferably extends at least substantially parallel to the transport direction 38a of the packaging material tube 16a. Preferably the product feeding unit 60a, the longitudinal sealing unit 64a, in particular the sealing rollers 66a, 68a, and/or the transversal sealing unit 70a are/is arranged at least section-wise within the support surface 22a and extend/extends at least section-wise through the support surface 22a. In particular, rotation axes 74a, 76a of the sealing rollers 66a, 68a of the longitudinal sealing unit 64a extend at least substantially perpendicularly to the support surface 22a. Preferably the forming unit 12a is arranged on a side 26a of the support surface 22a on which the products 24a can be transported and on which in particular the packaging material winding-off unit 54a and the packaging material feeding unit 58a are arranged. The form-guiding unit 18a is preferably arranged on a further side 28a of the support surface 22a, on which in particular the longitudinal sealing unit 64a is arranged at least largely, in particular by more than 50% of a maximum extent of the longitudinal sealing unit 64a, at least substantially parallel to the rotation axes 74a, 76a of the sealing rollers 66a, 68a. In particular, the form-guiding unit 18a may be at least section-wise coupled with the support surface 22a. In particular, the packaging material tube 16a extends at least section-wise through the support surface 22a, in particular to the further side 28a of the support surface 22a.
[0044]
[0045]
[0046] Preferentially the horizontal forming device 10a comprises at least one adjusting unit 30a, 32a which is configured, for an implementation of different packaging material tube geometries, to support the forming unit 12a and the form-guiding unit 18a in such a way that they are adjustable, in particular in different adjustment planes. Preferably the horizontal forming device 10a comprises at least two adjusting units 30a, 32a, one adjusting unit 30a being configured to support the forming unit 12a in an adjustable manner and a further adjusting unit 32a being configured to support the form-guiding unit 18a in an adjustable manner. In particular, different packaging material tube geometries may be required for packaging different products 24a. In particular, the packaging machine 50a is configured for packaging different products 24a, which in particular have different dimensions. In particular, different packaging material tube geometries may be required for a packaging of different products 24a having different maximum extents at least substantially perpendicularly to the support surface 22a, in particular different heights, and/or having different maximum extents at least substantially parallel to the support surface 22a and at least substantially perpendicularly to the transport direction 38a of the packaging material tube 16a, in particular different widths. In particular, a maximum extent of the packaging material tube 16a at least substantially perpendicularly to the support surface 22a, in particular a height of the packaging material tube 16a, and/or a maximum extent of the packaging material tube 16a at least substantially parallel to the support surface 22a and at least substantially perpendicularly to the transport direction 38a of the packaging material tube 16a, in particular a width of the packaging material tube 16a, are/is adjustable via an adjustment of the forming unit 12a and/or of the form-guiding unit 18a. It is in particular possible that the form-guiding unit 18a is adjustable via the further adjusting unit 32a for a correction of uneven tension conditions in the packaging material 46a.
[0047] Preferably the forming unit 12a is supported so as to be adjustable in at least one adjustment plane extending on the side 26a of the support surface 22a that faces toward the forming unit 12a. Preferably the form-guiding unit 18a is supported so as to be adjustable in at least one further adjustment plane extending on the further side 28a of the support surface 22a that faces toward the form-guiding unit 18a. In particular, the forming unit 12a and/or the form-guiding unit 18a are/is supported so as to be adjustable as an entire component or as an entire sub-assembly. In particular, the forming unit 12a and/or the form-guiding unit 18a are/is adjustable in themselves/itself, in particular individual components of the forming unit 12a and/or individual components of the form-guiding unit 18a are/is adjustable relative to one another.
[0048] Preferentially the at least one adjusting unit 30a, 32a, in particular the adjusting units 30a, 32a, are/is configured to support the forming unit 12a and the form-guiding unit 18a such that they are adjustable relative to each other. In particular, the adjusting units 30a, 32a are configured to support the forming unit 12a and the form-guiding unit 18a such that they are adjustable relative to each other respectively as an entire component or as an entire sub-assembly. Preferably the adjusting units 30a, 32a are configured to support the forming unit 12a and the form-guiding unit 18a in a linearly movable and/or pivotably movable manner. Preferably the adjusting unit 30a is configured, in particular for an adjustment of a height of the packaging material tube 16a, to support the forming unit 12a so as to be at least linearly movable along an adjustment direction 88a running at least substantially perpendicularly to the support surface 22a. In particular, the adjusting unit 30a comprises at least one linear guiding 90a, which is configured to support the forming unit 12a so as to be linearly movable along the adjustment direction 88a. In particular, the adjusting unit 30a comprises at least one further linear guiding 112a, which is configured to support the forming unit 12a so as to be linearly movable along a further adjustment direction 114a running at least substantially perpendicularly to the adjustment direction 88a and at least substantially parallel to the transport direction 38a of the packaging material tube 16a (cf.
[0049] Preferentially the at least one adjusting unit 30a, 32a, in particular the adjusting units 30a, 32a, is/are configured to support at least two forming legs 34a, 36a of the forming unit 12a and/or of the form-guiding unit 18a such that they are adjustable relative to each other. Preferably the forming unit 12a comprises at least two forming legs 34a, which are supported in such a way that they are adjustable relative to each other, in particular in a linearly movable and/or pivotably movable manner. In particular, the forming legs 34a of the forming unit 12a are supported in such a way that they are adjustable relative to each other in an at least linearly movable manner, in particular along a direction running at least substantially parallel to the folding edge 72a, in particular to a folding edge running surface. In particular, the adjusting unit 30a comprises at least one transverse bearing element 94a, which is configured to support the forming legs 34a of the forming unit 12a relative to each other in an at least linearly movable manner. In particular, the forming legs 34a of the forming unit 12a together form the folding edge 72a, in particular the folding edge running surface. In particular, for an adjustment of a width of the packaging material tube 16a, the forming legs 34a of the forming unit 12a are in particular supported so as to be movable toward each other and away from each other, in particular along the direction running at least substantially parallel to the folding edge 72a. In particular, the forming legs 34a of the forming unit 12a together form the forming tunnel 82a of the forming unit 12a. In particular, respectively one forming leg 34a of the forming unit 12a in each case forms at least one form-contour edge 80a of the forming unit 12a. In particular in order to ensure different product widths, the adjusting unit 30a preferably comprises at least one intermediate element 96a, in particular a plurality of intermediate elements 96a, for filling a space between two forming legs 34a of the forming unit 12a which have been moved away from each other.
[0050] Preferably the form-guiding unit 18a comprises at least two forming legs 36a, which are supported in such a way that they are adjustable relative to each other, in particular in a linearly movable and/or pivotably movable manner. In particular, the further adjusting unit 32a, which is configured for an adjustable support of the form-guiding unit 18a, may in an alternative implementation be realized at least substantially analogously to the adjusting unit 30a that is configured for an adjustable support of the forming unit 12a. Preferably the forming legs 36a of the form-guiding unit 18a are supported such that they are adjustable relative to each other at least in a linearly movable manner. In particular, the further adjusting unit 32a is configured to support the forming legs 36a of the form-guiding unit 18a so as to be adjustable in a linearly movable manner along different adjustment directions 92a, 116a, which in particular run transversely to one another, in particular in order to ensure different product widths. Preferably the adjustment directions 92a, 116a run in a shared plane, which in particular extends at least substantially parallel to the support surface 22a, and in particular include identical angles with the transport direction 38a of the packaging material tube 16a. Alternatively or additionally the forming legs 36a of the form-guiding unit 18a may be supported adjustably relative to each other, in particular such that they are at least pivotably movable in particular in a pivoting plane extending at least substantially parallel to the support surface 22a, in particular for an adjustment of the width of the packaging material tube 16a. In particular, in an alternative implementation the forming legs 36a of the form-guiding unit 18a may be supported in a pivotably movable manner at an end region 98a of the forming legs 36a of the form-guiding unit 18a, which faces away from the forming unit 12a along the transport direction 38a of the packaging material tube 16a. Preferably, in an alternative implementation the end region 98a of the forming legs 36a of the form-guiding unit 18a may be realized, in particular mounted, separately from a remaining region of the form-guiding unit 18a, in particular separately from the remaining region along a separating cut 118a. In particular, respectively one forming leg 36a of the form-guiding unit 18a in each case forms at least one form-guiding contour 86a of the form-guiding unit 18a. Preferably the forming legs 36a of the form-guiding unit 18a are arranged, in particular supported, mirror-symmetrically around the imaginary symmetry plane.
[0051] Preferentially the forming legs 36a of the form-guiding unit 18a form a guiding region 40a, which tapers in a V-shape in the transport direction 38a of the packaging material tube 16a and which is configured to bring seam regions of the packaging material tube 16a together, which are to be sealed with each other. In particular, the guiding region 40a is configured to bring longitudinal sealing seam regions of the packaging material tube 16a together, which are to be sealed with each other. In particular, the forming legs 36a of the form-guiding unit 18a have, in an end region 100a facing toward the forming unit 12a, a greater distance from each other along a direction running at least substantially parallel to the support surface 22a and at least substantially perpendicularly to the transport direction 38a of the packaging material tube 16a than in the end region 98a that faces away from the forming unit 12a. The seam regions of the packaging material tube 16a are in particular regions in which the packaging material 46a, in particular the packaging paper, is sealed, in particular for the purpose of creating a sealing seam. In particular, the guiding region 40a is configured to bring the seam regions together in such a way that for a sealing the seam regions can be transported, adjoining each other, between and through respectively two sealing rollers 66a, 68a of the pairs of sealing rollers 66a, 68a. Preferably, in the end region 98a facing away from the forming unit 18a, the guiding region 40a ends in a supporting contour 102a that is formed by the forming legs 36a of the form-guiding unit 18a and is configured, in particular during a further transport as far as the longitudinal sealing unit 64a, to support the packaging material tube 16a, in particular the seam regions which have been brought together.
[0052] In
[0053]
[0054] In particular, the forming unit 12b and/or the form-guiding unit 18b, in the present exemplary embodiment by way of example the forming unit 12b, are/is configured to transfer thermal energy received from the heating unit 42b to the packaging material, in particular the packaging paper. In particular, the forming unit 12b, in particular the forming legs 34b of the forming unit 12b, and/or the form-guiding unit 18b, in particular the forming legs 36b of the form-guiding unit 18b, in the present exemplary embodiment exemplarily at least the forming unit 12b, are/is formed of a thermally conductive material, in particular of a metal. In particular, the forming unit 12b and/or the form-guiding unit 18b, in the present exemplary embodiment exemplarily the forming unit 12b, are/is configured, at the contact surface 104b with the packaging material, in particular the packaging paper, to transfer a thermal energy provided by the heating unit 42b to the packaging material, in particular in the seam regions. In particular, at least one sealing layer of the packaging paper can be activated by a heat input into the seam regions.
[0055]
[0056]