Power tongs with shaft retainers
09828814 · 2017-11-28
Assignee
Inventors
Cpc classification
International classification
Abstract
One or more specific versions disclosed herein includes a power tong for rotating tubulars in wellbore operations comprising: a gear shaft having a non-threaded portion; a gear rotatably connected to the non-threaded portion of the gear shaft; a tong plate having an inner surface, an outer surface, and a gear shaft aperture, wherein an end of the non-threaded portion is disposed in the gear shaft aperture; and a shaft retainer that is removably coupled to the tong plate and abutted against the end of the non-threaded portion.
Claims
1. A power tong for rotating tubulars in wellbore operations, comprising: a gear shaft having a non-threaded portion; a gear rotatably connected to the non-threaded portion of the gear shaft; a tong plate having an inner surface, an outer surface, and a gear shaft aperture, wherein an end of the non-threaded portion is disposed in the gear shaft aperture; and a shaft retainer that is removably coupled to the tong plate and abutted against the end of the non-threaded portion.
2. The power tong of claim 1, wherein the gear shaft aperture is sized to receive the non-threaded portion of the gear shaft.
3. The power tong of claim 1, wherein the shaft retainer is abutted against the end of the non-threaded portion.
4. The power tong of claim 1, wherein the gear shaft is capable of ingress into or egress from the power tong through the gear shaft aperture.
5. The power tong of claim 1, wherein the gear is capable of being moved laterally within the power tong after egress of the gear shaft through the gear shaft aperture.
6. The power tong of claim 1, wherein the shaft retainer is removably coupled to the outer surface of the tong plate.
7. The power tong of claim 1, wherein the shaft retainer is coupled to the outer surface of the tong plate via a structure selected from the group of bolts, screws, clamps, welding, and adhesive.
8. The power tong of claim 1, wherein the shaft retainer comprises a flat plate with an inner surface and an outer surface, and the inner surface of the shaft retainer is disposed against the outer surface of the tong plate.
9. The power tong of claim 1, wherein the gear comprises a gear wheel having an aperture; a bearing disposed concentrically in the aperture of the gear wheel; and one or more snap rings disposed in the aperture of the gear wheel.
10. A power tong for rotating tubulars in wellbore operations, comprising: a gear shaft having a threaded portion and a non-threaded portion; a gear rotatably connected to the non-threaded portion of the gear shaft; a tong plate having an inner surface, an outer surface, and a gear shaft aperture, wherein an end of the non-threaded portion is disposed in the gear shaft aperture; a shaft retainer having an aperture, wherein the shaft retainer is coupled to the outer surface of the tong plate and abutted against the end of the non-threaded portion; and a threaded assembly coupled to the threaded portion of the gear shaft and disposed against the outer surface of the shaft retainer.
11. The power tong of claim 10, wherein the threaded portion of the gear shaft extends through the aperture of the shaft retainer.
12. The power tong of claim 10, wherein the shaft retainer is abutted against the end of the non-threaded portion.
13. The power tong of claim 10, wherein the gear shaft aperture is sized to receive the non-threaded portion of the gear shaft.
14. The power tong of claim 10, wherein the gear shaft is capable of ingress into or egress from the power tong through the gear shaft aperture.
15. The power tong of claim 10, wherein the gear is capable of being moved laterally within the power tong after egress of the gear shaft through the gear shaft aperture.
16. The power tong of claim 10, wherein the shaft retainer is removably coupled to the outer surface of the tong plate.
17. The power tong of claim 10, wherein the shaft retainer is coupled to the outer surface of the tong plate via a structure selected from the group of bolts, screws, clamps, welding, and adhesive.
18. The power tong of claim 10, wherein the shaft retainer comprises a flat plate with an inner surface and an outer surface, and the inner surface of the shaft retainer is disposed against the outer surface of the tong plate.
19. The power tong of claim 10, wherein the threaded assembly comprises a nut having a threaded inner surface.
20. The power tong of claim 10, wherein the threaded assembly comprises a washer that is disposed against and in physical contact with the outer surface of the shaft retainer and a nut having a threaded inner surface that is disposed against and in physical contact with the washer.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
1. Introduction
(39) A detailed description will now be provided. The purpose of this detailed description, which includes the drawings, is to satisfy the statutory requirements of 35 U.S.C. §112. For example, the detailed description includes a description of the inventions and sufficient information that would enable a person having ordinary skill in the art to make and use the inventions defined by the claims. In the figures, like elements are generally indicated by like reference numerals regardless of the view or figure in which the elements appear. The figures are intended to assist the description and to provide a visual representation of certain aspects of the subject matter described herein. The figures are not all necessarily drawn to scale, nor do they show all the structural details nor do they limit the scope of the claims.
(40) Each of the appended claims defines a separate invention which, for infringement purposes, is recognized as including equivalents of the various elements or limitations specified in the claims. Depending on the context, all references below to the “invention” may in some cases refer to certain specific embodiments only. In other cases, it will be recognized that references to the “invention” will refer to the subject matter recited in one or more, but not necessarily all, of the claims. Each of the inventions will now be described in greater detail below, including specific embodiments, versions, and examples, but the inventions are not limited to these specific embodiments, versions, or examples, which are included to enable a person having ordinary skill in the art to make and use the inventions when the information in this patent is combined with available information and technology. Various terms as used herein are defined below, and the definitions should be adopted when construing the claims that include those terms, except to the extent a different meaning is given within the specification or in express representations to the Patent and Trademark Office (PTO). To the extent a term used in a claim is not defined below or in representations to the PTO, it should be given the broadest definition persons having skill in the art have given that term as reflected in at least one printed publication, dictionary, or issued patent.
2. Selected Definitions
(41) Certain claims include one or more of the following terms which, as used herein, are expressly defined below.
(42) The term “coupled” as used herein is defined as directly or indirectly connected, attached, or integral with, e.g., part of. A first object may be coupled to a second object such that the first object is positioned at a specific location and orientation with respect to the second object. A first object may be either permanently or removably coupled to a second object. Two objects may be permanently coupled to each other via adhesive, welding, or mechanically pressed together; or they may be removably coupled via nails, screws, or nuts and bolts. Thus, a flange of a shaft may be removably coupled to an inner surface of a tong plate such that the flange may then be uncoupled and removed from the tong plate. A shaft retainer may be removably coupled to an outer surface of a tong plate such that the shaft retainer may then be uncoupled and removed from the tong plate. Also, two objects may be capable of being threadably coupled together. e.g., where a threaded outer surface of one object is capable of engaging with or to a threaded inner surface of another object. Thus, a threaded assembly may be threadably coupled to a threaded portion of a gear shaft where a threaded inner surface of the threaded assembly engages with or to a threaded outer surface of the threaded portion of the gear shaft.
(43) The term “ingress” as used herein is defined as going in or passing through from outside to inside or entering. For example, ingress of a gear shaft into a power tong may be achieved when the gear shaft is inserted through a gear shaft aperture disposed in the tong plate from an outer surface of the tong plate towards an inner surface of the tong plate. Likewise, ingress of a gear shaft into a gear may be achieved when the gear shaft is inserted through a central aperture disposed in the gear, e.g., such that the gear becomes rotatably connected to the gear shaft.
(44) The term “egress” as used herein is defined as going out or passing through from inside to outside or exiting. For example, egress of a gear shaft out of a power tong may be achieved when the gear shaft is extracted through a gear shaft aperture disposed in the tong plate from an inner surface of the tong plate towards an outer surface of the tong plate. Likewise, egress of a gear shaft out a gear may be achieved when the gear shaft is extracted through a central aperture disposed in the gear, e.g., such that the gear is no longer rotatably connected to the gear shaft.
(45) The term “rotatably connected” as used herein is defined as directly or indirectly coupled, yet still free to rotate about an axis. Two objects may be rotatably connected when one object connects with the other and one object remains free to rotate about the other. Thus, a gear, having a central aperture, may be rotatably connected to a gear shaft, e.g., where a non-threaded portion of the gear shaft is positioned and retained in the central aperture and the gear may remain free to rotate about the gear shaft. A gear and gear shaft may be held rotatably connected by snap rings disposed on the central aperture of the gear.
(46) The term “abutted against” as used herein is defined as being positioned adjacent to and either physically touching or pressing against, directly or indirectly. For example, a first object may be abutted against a second object such that the second object is limited from moving in a direction of the first object. Thus, a shaft retainer may be abutted against an end of a non-threaded portion of a gear shaft such that the shaft retainer prevents the gear shaft from moving in a direction of the shaft retainer. A shaft retainer may be abutted against a tong plate, e.g., where an inner surface of the shaft retainer is abutted against an outer surface of the tong plate and the shaft retainer may cover a gear shaft aperture disposed in the tong plate. A gear shaft retainer may be abutted against a tong plate and held pressed to the tong plate by bolts, e.g., where the bolts pass through the shaft retainer and are threadably coupled to the tong plate. A gear shaft retainer may be abutted against a tong plate and held pressed to the tong plate by bolts and a threaded assembly, e.g., where the threaded assembly includes a washer that is disposed against and in physical contact with the outer surface of the shaft retainer and a nut having a threaded inner surface that is disposed against and in physical contact with the washer.
(47) The term “moved laterally” as used herein is defined as moved or displaced in a direction parallel to the nearest planar surface, e.g., the inside surface of a power tong plate For example, an object is moved laterally when the object has been displaced from one point to another on a geometric plane. Thus, a gear is capable of being moved laterally in a power tong if the gear may be displaced from one side within the power tong towards another side, preferably in a direction parallel to one of the power tong plates. A strut is capable of being moved laterally in a power tong if the strut may be displaced from one side within the power tong towards another side, preferably in a direction parallel to one of the power tong plates.
(48) The term “aperture” as used herein is defined as any opening in a solid object or structure. For example, an aperture may be an opening that begins on one side of the solid object and ends on the other side of the object. An aperture may alternatively be an opening that does not pass entirely through the object, but only partially passes through, e.g., as a groove. An aperture can be an opening in an object that is completely circumscribed, defined, or delimited by the object itself. Alternatively, an aperture can be an opening in the object when the object is combined with one or more other objects or structures. One or more apertures may be disposed and pass entirely through a tong plate, gear shaft retainer, gear, bearing, washer, and spacer. An aperture may receive another object and permit ingress and/or egress of the object through the aperture. Thus, a non-threaded portion of gear shaft may be received in an aperture of a tong plate. A gear shaft may be capable of ingress and/or egress through an aperture of a tong plate. A threaded portion of a gear shaft may extend through an aperture of a gear retainer, washer, or spacer.
(49) The term “arcuate wall” as used herein is defined as any curved wall or structure having a curved planar surface. An arcuate wall may be a wall having curved sides that may or may not be parallel to one another. For example, an arcuate wall may be a curved wall whose cross section resembles a letter “C,” as exemplified by some of the struts disclosed herein. Thus, for example, a stint may be an arcuate wall with parallel curved sides.
(50) The term “cylindrical” as used herein is defined as shaped like a cylinder, e.g., having straight parallel sides and a circular or oval or elliptical cross-section. A cylindrical body or structure, e.g., gear shaft or gear, may be completely or partially shaped like a cylinder. A cylindrical body, e.g., gear shaft, that has an outer diameter that changes abruptly may have a radial face or “lip” (see, e.g., 214,
(51) The term “surface” as used herein means any outer or inner face of a body or thing, such as a plate or a cylinder. A “surface” may be, for example, any flat or substantially flat portion of a plate, including, for example, any part or the entire flat portion of a tong plate. A surface may also refer to that flat or substantially flat area that extend radially around a cylinder which may, for example, be part of a gear shaft or a gear. One example of the term “surface” is a tong plate may have an inner surface and an outer surface, which may be flat, and the inner surface faces the internal components of a power tong and the outer surface faces the opposite direction. Another example may relate to a cylindrical structure, e.g., a washer, a gear wheel, a bearing, or a nut, having an inner surface defined by a central aperture and circumscribed by an outer surface.
(52) The term “tong plate” as used herein refers to a flat structure formed from a flat piece of metal, e.g., any plate that is capable of coupling to a frame from above or below. An upper tong plate may cover internal components of a power tong from above, e.g., gear train, struts, or cage plate assembly. A lower tong plate may cover internal components of a power tong from below. A tong plate may have an inner surface, an outer surface, and a gear shaft aperture, wherein an end of a non-threaded portion of gear shaft may be disposed in the gear shaft aperture. A tong plate may have an inner surface and an outer surface, wherein the flange of a gear shaft may be removably coupled to the inner surface of the tong plate. A tong plate may have an inner surface and an outer surface, wherein the flange of a gear shaft may be removably coupled to the inner surface of the tong plate. A tong plate may have an inner surface and an outer surface, wherein a flange of a gear shaft is in physical contact with the inner surface of the tong plate and a threaded assembly is in physical contact with outer surface of the tong plate.
(53) The term “assembly” as used herein means any set of components that have been fully or partially assembled together.
(54) The term “cage plate assembly” as used herein refers to an assembly that is capable of gripping and rotating a tubuldar about a center of rotation. A cage plate assembly can be part of a power tong e.g., mounted on one or more of the power tong plates. A cage plate assembly preferably is capable of receiving a tubular through an opening (“throat”) that can be aligned with the throat in upper and lower tong plates of a power tong. Rotational movement of a cage plate assembly can in certain cases be driven by a gear train engaged with a rotary gear of the cage plate assembly, which can be capable of cooperating with jaws mounted on the cage plate assembly for gripping tubulars.
(55) The term “gear assembly” as used herein refers to an assembly that is capable of transferring torque and includes at least one gear. A gear assembly can be, for example, a set of components assembled to form a torque-transferring unit of a gear train as part of a power tong. As illustrated in
(56) The term “gear” as used herein refers to a cylindrical assembly that includes a gear wheel and one or more bearings. An example of a gear is shown in
(57) The term “gear shaft” as used herein refers to a cylindrical structure about which a gear may be capable of rotating. In certain cases, a gear shaft may have opposing ends and a non-threaded portion. A gear shaft may in some cases have a threaded portion, e.g., on one end or on both ends. A gear shaft may have a non-threaded portion and flange on one end of the non-threaded portion. The flange may in some cases be removably coupled to an inner surface of a tong plate. A gear shaft may in some cases act as an axle where its non-threaded portion is extended through a central aperture of a gear, around which the rotatably connected gear may rotate. Additionally, in certain cases, an end of the non-threaded portion of a gear shaft may be received in an aperture in a tong plate such that the end may be abutted against a gear shaft retainer that is removably coupled to an outer surface of the tong plate. Moreover, a threaded portion adjacent to an end of a non-threaded portion of a gear shaft may extend through an aperture in a shaft retainer, tong plate, washer, and/or spacer. A gear shaft may in some cases be capable of ingress or egress through an aperture in a tong plate, e.g., after the gear shaft has been uncoupled from the tong plate.
(58) The term “non-threaded” as used herein is defined as having no threads. A non-threaded portion may be any portion of a structure or surface that has no threads. A non-threaded portion may, for example, refer to a cylindrical substructure of a gear shaft with two opposing circular ends and a smooth or substantially smooth outer surface with no threads on any part of the outer surface. A gear shaft may include a “threaded portion” wherein a section of the gear shaft includes a section of the gear shaft without threads, e.g., a smooth portion of a gear shaft surface. As shown in
(59) The term “threaded” as used herein is defined having threads. Threads may include one or more helical protrusions or grooves on a surface of a cylindrical object. Each full rotation of a protrusions or groove around a threaded surface of the object is referred to herein as a single “thread.” A gear shaft may include a “threaded portion” wherein a section of the gear shaft includes threads. A threaded portion of the gear shaft may extend from an end of a non-threaded portion of the gear shaft. A gear shaft may include more than one threaded portion. For example, a gear shaft may include two end portions having threads with a non-threaded portion positioned between them. A threaded portion may, for example, refer to a portion of a cylindrical substructure of a gear shaft having a threaded outer surface for mating with threads on a nut. As shown in
(60) The term “shaft retainer” as used herein refers to a structure having an inner surface and an outer surface that are preferably parallel to one another, which structure is capable of directly or indirectly retaining a shaft. Preferably, a shaft retainer can be mounted over an aperture of a tong plate and removably coupled to an outer surface of the tong plate, as shown in
(61) The term “strut” as used herein refers to any solid or semi-solid structure. Preferably a strut is a structure capable of being removably coupled to an inner surface of a tong plate and more preferably coupled to two tong plates with opposing surfaces that face one another. In some cases, removable coupling of a strut to a tong plate may prevent the tong plate from shifting or separating relative to the struts, or at least substantially inhibit such movement. The coupling of struts to two tong plates may provide for a reinforcing barrier around a gear train thus resisting any deforming effects that might otherwise be caused when high torque is imparted to the gear train. As shown in
(62) The term “threaded assembly” as used herein refers to an assembly that includes threads, and preferably also includes one or more nuts, one or more bolts, one or more washers, and/or one or more spacers used for coupling two objects together. A nut, a washer, and a spacer may, for example, share a common central axis line. A nut may have a threaded inner surface that may mesh with outer threads on an object, e.g., threaded portion of a gear shaft. A bolt may have a threaded outer surface that may mesh with inner threads on an object, e.g., threads in a gear shaft retainer, a tong plate, or a flange of a gear shaft. A threaded assembly may comprise a washer that is disposed against and in physical contact with the outer surface of the shaft retainer and a bolt having a threaded outer surface that is disposed against and in physical contact with the washer. When coupled to the threaded portion, the threaded assembly may be abutted against an outer surface of a shaft retainer or a tong plate. A threaded assembly may further include one or more washers and/or one or more spacers disposed against a shaft retainer or a tong plate. A threaded assembly may be coupled to a threaded portion of a gear shaft and disposed against an outer surface of a shaft retainer. A threaded assembly may be coupled to a threaded portion of a gear shaft and disposed against an outer surface of a tong plate.
3. Certain Specific Embodiments
(63) Certain specific versions of methods, structures, elements, and parts are described below, which are by no means an exclusive description of the inventions. Other specific embodiments, including those referenced in the drawings, are encompassed by this application and any patent that issues therefrom.
(64) The disclosure herein includes a power tong for rotating tubulars in wellbore operations comprising: a gear shaft having a non-threaded portion; a gear rotatably connected to the non-threaded portion of the gear shaft; a tong plate having an inner surface, an outer surface, and a gear shaft aperture, wherein an end of the non-threaded portion is disposed in the gear shaft aperture; and a shaft retainer that is removably coupled to the tong plate and abutted against the end of the non-threaded portion.
(65) The disclosure herein includes a power tong for rotating tubulars in wellbore operations comprising: a gear shaft having a threaded portion and a non-threaded portion; a gear rotatably connected to the non-threaded portion of the gear shaft; a tong plate having an inner surface, an outer surface, and a gear shaft aperture, wherein an end of the non-threaded portion is disposed in the gear shaft aperture; a shaft retainer having an aperture, wherein the shaft retainer is coupled to the outer surface of the tong plate and abutted against the end of the non-threaded portion; and a threaded assembly coupled to the threaded portion of the gear shaft and disposed against the outer surface of the shaft retainer.
(66) The disclosure herein includes a method for uninstalling a gear assembly in a power tong for rotating tubulars in wellbore operations, comprising rotating a cage plate assembly having a throat so that the throat faces the gear assembly; uncoupling a respective shaft retainer from a first tong plate and a second tong plate to uncover an aperture in each tong plate; extracting a gear shaft from the gear assembly through either aperture of the tong plates; laterally moving a gear of the gear assembly within the power tong towards the throat of the cage plate assembly; and extracting the gear through the throat.
(67) The disclosure herein includes a method for uninstalling a gear assembly in a power tong for rotating tubulars in wellbore operations, comprising: rotating a cage plate assembly having a throat so that the throat faces the gear assembly; uncoupling a threaded assembly from each threaded portion of a gear shaft of the gear assembly; uncoupling a shaft retainer from a tong plate to uncover an aperture in the tong plate; extracting the gear shaft from the gear assembly through the aperture of the tong plates; laterally moving a gear of the gear assembly within the power tong towards the throat of the cage plate assembly; and extracting the gear through the throat.
(68) In any one of the methods, structures, elements or parts disclosed herein, the threaded portion of the gear shaft extends through the aperture of the shaft retainer.
(69) In any one of the methods, structures, elements or parts disclosed herein, the shaft retainer is abutted against a circular face of the end of the non-threaded portion.
(70) In any one of the methods, structures, elements or parts disclosed herein, the gear shaft aperture is sized to receive the non-threaded portion of the gear shaft.
(71) In any one of the methods, structures, elements or parts disclosed herein, the gear shaft is capable of ingress into or egress from the power tong through the gear shaft aperture.
(72) In any one of the methods, structures, elements or parts disclosed herein, the gear is capable of being moved laterally within the power tong after egress of the gear shaft through the gear shaft aperture.
(73) In any one of the methods, structures, elements or parts disclosed herein, the shaft retainer is removably coupled to the outer surface of the tong plate.
(74) In any one of the methods, structures, elements or parts disclosed herein, the shaft retainer is coupled to the outer surface of the tong plate via a structure selected from the group of bolts, screws, clamps, welding, and adhesive.
(75) In any one of the methods, structures, elements or parts disclosed herein, the shaft retainer comprises a flat plate with an inner surface and an outer surface, and the inner surface of the shaft retainer is disposed against the outer surface of the tong plate.
(76) In any one of the methods, structures, elements or parts disclosed herein, the threaded assembly comprises a nut having a threaded inner surface.
(77) In any one of the methods, structures, elements or parts disclosed herein, the threaded assembly comprises a washer that is disposed against and in physical contact with the outer surface of the shaft retainer and a nut having a threaded inner surface that is disposed against and in physical contact with the washer.
(78) In any one of the methods, structures, elements or parts disclosed herein, the gear comprises a gear wheel having an aperture; a bearing disposed concentrically in the aperture of the gear wheel; and one or more snap rings disposed concentrically in the aperture of the gear wheel.
4. Specific Embodiments in the Drawings
(79) The drawings presented herein are for illustrative purposes only and do not limit the scope of the claims. Rather, the drawings are intended to help enable one having ordinary skill in the art to make and use the claimed inventions.
(80) This section addresses specific versions of power tongs shown in the drawings, which relate to power tongs, elements and parts that can be part of a power tong, and methods for removing or replacing elements and parts of such power tongs. Although this section focuses on the drawings herein, and the specific embodiments found in those drawings, parts of this section may also have applicability to other embodiments not shown in the drawings. The limitations referenced in this section should not be used to limit the scope of the claims themselves, which have broader applicability.
(81) Although the methods, structures, elements, and parts described herein have been described in detail, it should be understood that various changes, substitutions, and alterations can be made without departing from the spirit and scope of the invention as defined by the following claims. Those skilled in the art may be able to study the preferred embodiments and identify other ways to practice the invention that are not exactly as described herein. It is the intent of the inventors that variations and equivalents of the invention are within the scope of the claims, while the description, abstract and drawings are not to be used to limit the scope of the invention. The invention is specifically intended to be as broad as the claims below and their equivalents.
(82) The views A-D of
(83) Within the central opening 116 and in-between the tong plates 106, 108 is disposed a cage plate assembly 120 that includes a rotary gear 122. The throat 118 may further extend into an opening of the cage plate assembly 120. Moreover, the cage plate assembly 120 may rotate 360 degrees within the central opening 116.
(84) Rotation of the rotary gear 122 is caused by a transmission gear train 124 that may extend between a hydraulic motor (not shown) and the rotary gear 122, as seen in
(85) The gear train 124 includes one or more gear assemblies 126. Depending on its subcomponents and position in a gear train 122, a gear assembly 126 may have different designations in different versions. Turning to an example in
(86) Although
(87) The gear trains of the disclosed power tongs may be used for high torque operations. Thus, as illustrated in the views C-D of
(88) The views A, B, and C of each
(89) The views of
(90) As shown in
(91) The views of
(92) As shown in
(93) The views of
(94) As shown in
(95) The views of
(96) As shown in
(97) The views of
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(101) The views of
(102) As shown in
(103) The views of
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(105) The views of
(106) The views of
(107) During operation in the oil field, one or more gear assemblies in a power tong may require repair or replacement. Accordingly, the previously described gear assemblies and struts of the disclosed power tongs may be easily removed and replaced without removal of the upper tong plate. The views A-C of
(108) Prior to removing or installing an internal component (e.g., gear assembly or strut) an operator must first rotate the cage plate assembly 120 so that the throat 118 may face the desired internal component, as shown in
(109) Depending on the configuration of the gear train 124, a clear path without obstruction to a desired component may exist such that no other component needs to be removed, as shown in
(110) Referring to the view C of the
(111) In alternative versions, as shown in the views C of
(112) To install a new component (e.g., gear assembly 202, strut 128), the operator may follow the steps described previously in reverse order.