Disposable, miniature internal optical ignition source
09829289 · 2017-11-28
Assignee
Inventors
Cpc classification
F42C19/083
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F42C19/0823
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F42B3/113
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F42C19/0807
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F42B5/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F42B5/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F42B5/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F42B5/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An ammunition cartridge for a gun is optically initiated by a mechanism wholly within the cartridge case itself. The case has as optical primer initiation means producing light fluence to ignite a primer, which ignited primer may in turn ignite into a flashtube, and which ignited flashtube may in turn ignite a bed of propellant in said cartridge. The optical primer initiation means may be an LED, a laser diode, a VCSEL, or some other light emitting device in general. The cartridge optically initiated primer package is so sized and made electrically and mechanically seamlessly physically compatible with current ammunition cartridges such that these new cartridges are completely interchangeable. If the cartridge primer initiation means is of a percussion type, the cartridge is adapted to include an in-line piezoelectric crystal so that electrical power will be generated when the cartridge assembly is struck by a firing pin during percussion type operations; the power is then used to initiate the light emitting device.
Claims
1. An optically initiated device comprising: a container comprising an energetic charge and an ignition assembly to initiate said energetic charge, said ignition assembly comprising an optical source producing sufficient radiant fluence to ignite said energetic charge and wherein the ignition assembly further comprises a pressure sensitive electrical pad configured for providing an electrically conductive path from an external voltage source when engaged and for isolating the external voltage source when not engaged, wherein the pressure sensitive electrical pad comprises a conductive portion mounted in a dielectric material of a defined resistance and wherein the pressure sensitive electrical pad isolates the external voltage with an air gap when in a non-engaged state.
2. The optically initiated device of claim 1 wherein the conductive portion is a metallic material.
3. The optically initiated device of claim 1 wherein the dielectric material is a polymer material.
4. An optically initiated ammunition cartridge, comprising: a cartridge case comprising a projectile element, a bed of propellant, a flashtube embedded in said bed of propellant, and a primer assembly to initiate said propellant, said primer assembly comprising a primer, a primer button and a cup, and having an optical primer initiation means producing light fluence to ignite said primer, which ignited primer in turn ignites into said flashtube, and which ignited flashtube in turn ignites said be of propellant and wherein the primer assembly further comprises a pressure sensitive electrical pad configured for providing an electrically conductive path from an external voltage source to the primer button when engaged and for isolating the primer button from the external voltage source when not engaged.
5. The optically initiated ammunition cartridge of claim 4 wherein the pressure sensitive electrical pad comprises a conductive portion mounted in a dielectric material of a defined resistance.
6. The optically initiated ammunition cartridge of claim 5 wherein the pressure sensitive electrical pad is separated from the primer button by an air gap when in a non-engaged state.
7. The optically initiated ammunition cartridge of claim 4 wherein the pressure sensitive electrical pad is configured for dissipating static charge to the cartridge case.
8. An electromagnetically initiated device, comprising: a container comprising an energetic charge and an ignition assembly to initiate said energetic charge, said ignition assembly comprising an electromagnetic source producing sufficient electromagnetic energy to ignite said energetic charge and wherein the ignition assembly further comprises a pressure sensitive electrical pad configured for providing an electrically conductive path from an external voltage source when engaged and for isolating the external voltage source when not engaged wherein the pressure sensitive electrical pad comprises a conductive portion mounted in a dielectric material of a defined resistance and wherein the pressure sensitive electrical pad isolates the external voltage with an air gap when in a non-engaged state.
9. The electromagnetically initiated device of claim 8 wherein the conductive portion is a metallic material.
10. The electromagnetically initiated device of claim 8 wherein the dielectric material is a polymer material.
11. An electromagnetically initiated ammunition cartridge for a gun, comprising: a cartridge case comprising a projectile element, a bed of propellant, a flashtube embedded in said bed of propellant, and a primer assembly to initiate said propellant, said primer assembly comprising a primer, a primer button and a cup, and having an electromagnetic primer initiation means producing electromagnetic energy to ignite said primer, which ignited primer in turn ignites into said flashtube, and which ignited flashtube in turn ignites said be of propellant and wherein the primer assembly further comprises a pressure sensitive electrical pad configured for providing an electrically conductive path from an external voltage source to the primer button when engaged and for isolating the primer button from the external voltage source when not engaged.
12. The electromagnetically initiated ammunition cartridge of claim 11 wherein the electromagnetic primer initiation means further comprises electrical primer initiation means.
13. The electromagnetically initiated ammunition cartridge of claim 11 wherein the pressure sensitive electrical pad comprises a conductive portion mounted in a dielectric material of a defined resistance.
14. The electromagnetically initiated ammunition cartridge of claim 13 wherein the pressure sensitive electrical pad is separated from the primer button by an air gap when in a non-engaged state.
15. The electromagnetically initiated ammunition cartridge of claim 11 wherein the pressure sensitive electrical pad is configured for dissipating static charge to the cartridge case.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The accompanying figures further illustrate the present invention.
(2) The components in the drawings are not necessarily drawn to scale, emphasis instead being placed upon clearly illustrating the principles of the present invention. In the drawings, like reference numerals designate corresponding parts throughout the several views.
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DETAILED DESCRIPTION
(15) The following merely illustrates the principles of the invention. It will thus be appreciated that those skilled in the art will be able to devise various arrangements which, although not explicitly described or shown herein, embody the principles of the invention and are included within its spirit and scope.
(16) Furthermore, all examples and conditional language recited herein are principally intended expressly to be only for pedagogical purposes to aid the reader in understanding the principles of the invention and the concepts contributed by the inventor(s) to furthering the art, and are to be construed as being without limitation to such specifically recited examples and conditions.
(17) Moreover, all statements herein reciting principles, aspects, and embodiments of the invention, as well as specific examples thereof, are intended to encompass both structural and functional equivalents thereof. Additionally, it is intended that such equivalents include both currently known equivalents as well as equivalents developed in the future, i.e., any elements developed that perform the same function, regardless of structure.
(18) In accordance with one preferred embodiment of this invention reference is made to
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(20) Upon detailed inspection of
(21) Continuing in
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(26) For fabrication, assembly and transportation, all energetic materials will be external to the optical igniter assembly. The separation of the energetics from the optical igniter assembly allows safe physical assembly and unrestricted commercial transportation of the optical igniter assembly. Where a separate igniter compound (s) is needed, the flashtube with all energetics will be coupled to the optical igniter assembly within a controlled ammunition assembly facility.
(27) Laser Diode Mounting
(28) The optical primer assembly shown in the previous figures is an artistic representation with the laser diode and microelectronics represented by exemplary complementary shapes. However, mounting of currently available laser diodes on microelectronics presents additional challenges due to their design and dimensions. While most available laser diodes are designed such that their optical energy output is parallel to their conductive mounting surfaces such as a high power fabri parot edge emitter laser diode, in embodiments of the optical primer assembly, the locations of the energetic material and microelectronics within the primer cup dictate the use of a laser diode with an output perpendicular to the printed circuit board on which it is mounted.
(29) Commercially available laser diodes are manufactured with a front and rear face having a thickness that is a small fraction of its length and width and with conductive connections on a top face and a bottom face. Conventional methods of mounting such devices involve surface soldering one conductive surface of the device to a horizontal conductive substrate and wire bonding the opposite conductive surface to a parallel horizontal conductor. This mounting method results in a laser output parallel to the printed circuit board.
(30) However, even if a laser diode with an output perpendicular to its conductive surfaces were available, wire bonding is not an ideal solution. Techniques that involve wire bonding require further packaging to protect the delicate wire bonds from handling and the environment. Wire bonding is also a time consuming process since only one device can be bonded by a wire bonding machine at a given time. This tends to increase manufacturing cost.
(31) Alternatively, a second conductive substrate can be soldered thereby producing a sandwich that provides both a thermal and electrical conductive path for each laser chip surface. Additionally, the resulting assembly, as in the previous wire bonded case, remains unsuitable for conventional surface mount techniques.
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(33) The laser diode 2-004 is mounted to a printed circuit board (PCB) 2-052 of the microelectronics assembly 2-005 utilizing flexible contact arms 2-050 such that its optical output 2-054 is directed perpendicularly away from the printed circuit board and towards the energetic material. The PCB 2-052 additionally serves as an insulator to insure a fixed electrical path. The flexible contact arms 2-050 are soldered to the PCB 2-052, as well as the microelectronics 2-005. Electrical connections to the conductive button 1-003 and primer wall complete the electrical assembly.
(34) In the view shown in
(35) A top face 2-055 and a bottom face 2-057 of the laser diode 2-004 each comprises conductive surfaces for facilitating electrical connections with the diode. The laser diode 2-004 is physically supported by a first flexible contact aim 2-050a soldered to the top face 2-055 and a second flexible contact arm 2-050b soldered to the bottom face 2-057 of the laser diode 2-004.
(36) Each of the flexible contact arms 2-050 are physically connected to the PCB 2-052 thereby supporting the laser diode 2-004 on the printed circuit board 2-052. A circuit contact area of the flexible contact aim is attached to the printed circuit board 2-052 by one or more solder SMT points thereby providing a physical connection to support the laser diode 2-004 in space and provide electrical power needed to operate the laser diode 2-004.
(37) The addition of an adhesive material may be required if undue mechanical stress is transmitted to the laser diode 2-004 during handling or assembly via the flexible contact arms 2-050. Such stress would cause the delicate material of the laser diode 2-004 to fracture and fail.
(38) The laser contact area of the flexible contact arm is oriented perpendicularly to the board contact area, thereby providing the ninety degree change in direction required to direct the optical output 2-054 at the energetic material. While throughout the application, the laser diode output 2-054 is referred to as being perpendicular to the printed circuit board 2-052, it is understood that this term refers to the output 2-054 being in a general perpendicular orientation and includes angles greater than forty-five degrees and less than one hundred thirty five degrees from the printed circuit board 2-052 provided that the optical output 2-054 is at an angle which will allow the laser diode 2-004 to ignite the energetic material.
(39) Advantageously, the flexible contact arms 2-050 act as a spring between the printed circuit board 2-052 and the laser thereby providing a reactive force in the direction of the energetic material. As such, the laser may be brought into contact with the energetic material thereby increasing the probability of successful ignition while not inducing potentially harmful stresses on the laser diode 2-004, printed circuit board 2-052 or contacts.
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(41) Each of the first flexible contact arm 2-050a and the second flexible contact arm 2-050b comprises a conductive tab 2-060 adhered to a flexible support 2-062. The conductive tab 2-060 comprises a laser contact area 2-064 for facilitating an electrical connection with the laser diode 2-004 and a board contact area 2-066 for facilitating an electrical connection with the printed circuit board 2-052.
(42) In an embodiment, the conductive tab 2-060 is formed of a rolled and annealed copper layer of a desired width and thickness. However, the conductive tab 2-060 material is not limited to rolled and annealed copper. In other embodiments, the conductive tab 2-060 may be formed from sufficiently thin Beryllium Copper alloy any other material suitable for soldering and conducting an electric charge.
(43) The non-conductive flexible support 2-062 provides a support substrate for the conductive material while also providing flexibility which allows the arm to be bent with respect to the two contact surfaces. For example, in an embodiment, the flexible support 2-062 is a polyimide. However, the flexible support 2-062 is not limited to polymide. In other embodiments, the flexible support 2-062 may be solid Beryllium Copper alloy that is sufficiently thin as to be flexible without imparting undue mechanical stress to the laser diode 2-004. In such a case the need for a support substrate is eliminated as long as there is sufficient electrical clearance between the two contact arms 2-050 of the laser.
(44) In such an embodiment, the flexible contact arm may be fabricated as a continuous roll with each conductive tab 2-060 held in place by the flexible support 2-062. Manufacture of rolls utilizing copper clad flexible substrates could utilize traditional printed circuit board 2-052 technology methods of etching and routing. Manufacture of rolls utilizing Beryllium Copper could utilize traditional sheet metal stamping methods. Additionally, metal stamping may be utilized to produce a more cost effective contact arm for mass production. As part of a mounting process, such rolls could have solder paste continuously deposited using standard SMT equipment.
(45) In another embodiment, the flexible contact arm 2-050 is composed solely of an integral unit of copper sheet material and does not comprise the flexible support 2-062 substrate. The copper sheet material of a thickness and width to provide the required amount of flexibility to the flexible contact arm. Advantageously, a flexible contact arm 2-050 comprised solely of copper reduces the material cost of the arm 2-050 as compared to a flexible contact arm 2-050 comprising polyamide or Beryllium Copper. Copper material may be stamped to further reduce cost as compared to polyimide which must be etched and laser cut during manufacture.
(46) Additionally, a flexible contact arm 2-050 solely formed of copper or Beryllium Copper material allows for the addition of copper heat sink material to each side of the laser contact area 2-064. In applications where heat management is a concern, such heat sinks would serve as thermal management.
(47) Alternatively, in another embodiment, thermal management is performed by a flexible contact arm 2-050 comprising double sided copper. The flexible contact arm 2-050 comprises thermally plated conductive holes plated through the polyamide substrate in the laser contact area 2-064 thereby providing a surface to solder a copper heatsink to the outside of the flex contact. Such a copper heatsink would serve as thermal management.
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(49) In step 701, solder paste is deposited at the laser contact portion of a first flexible contact arm 2-050a. The method for applying the paste will depend on the production flow. Batch flows could utilize traditional solder paste printing methods while continuous production flows would be more suited to a direct solder paste deposit method.
(50) In step 702, a first conductive surface of a laser diode 2-004 is placed on the deposited solder paste such that the output 2-054 of the laser is directed parallel to a longitudinal axis of the flexible contact arm 2-050. This step may be accomplished with traditional SMT pick and place equipment. In such an embodiment, prior to depositing the solder paste, the laser diode 2-004 would have been packaged in a media friendly to such equipment such as traditional ‘tape and reel’.
(51) In step 703, the laser diode 2-004 and first flexible contact arm 2-050a are reflowed in an SMT convection reflow oven.
(52) In step 704, solder paste is deposited at the laser contact area of the second flexible contact arm 2-050b.
(53) In step 705, a second conductive face of the laser diode 2-004 is placed on the deposited solder paste such that the second flexible contact arm 2-050b is diametrically opposite that of the first flexible contact arm 2-050a.
(54) In step 706, the first flexible contact arm 2-050a, second flexible contact arm 2-050b and the laser diode 2-004 is reflowed in an SMT convection reflow oven.
(55) Alternatively, steps 701 and 704 could be combined into one operation followed by steps 702 and 705. In this case the operation would be completed by one reflow (step 703) and the need for step 704 and 706 eliminated
(56) In step 707, the laser diode assembly is placed in a plug such that the circuit contact areas of the first flexible contact arm 2-050a contact and the second flexible contact arm 2-050b contact are perpendicular with respect to their respective laser contact areas. This step involves forming the two contact arms 2-050 by bending the contact points at the opposite end of the laser. The design of the plug could help facilitate this operation. In this embodiment of the process flow, the plug is a part of the completed assembly and thus forms an intermediate component that could be placed immediately or packaged and supplied to a downstream assembly process. The plug is composed of a material which may withstand the environment endured during a reflow process, such as a silicone material.
(57) Alternatively, step 707 may be skipped altogether and the manufacturer may directly solder the assembly to the printed circuit board 2-052. In this embodiment of the process flow, the need for an intermediate plug would be eliminated; however, special tooling would be developed to form the leads of the laser for SMT soldering as in step 707.
(58) In step 708, a second type of solder paste is placed on the laser contact areas of the printed circuit board 2-052. The second solder paste type used on the printed circuit board 2-052 has a lower reflow temperature than the first solder paste type used on the laser. This is done to ensure the integrity of the solder connections of the laser diode 2-004 during an additional reflow process needed for final assembly.
(59) In step 709, the laser diode assembly with printed circuit board 2-052 is placed in an SMT convection reflow oven at a temperature lower than the reflow temperature of the first solder paste.
(60) Pressure Sensitive Electrical Contact Pad
(61) Referring back to
(62) The pressure sensitive electrical pad 2-080 isolates the laser diode 2-004 from external firing circuitry thereby alleviating concerns over the electrical environment. Ordinance and other devices that contain Electro-Explosive Devices (EED) must function in their operational Electromagnetic Environment (EME) without inadvertent actuation. To prevent the susceptibility of EEDs to radiated or conducted electromagnetic energy, Hazards of Electromagnetic Radiation to Ordnance (HERO) limits may be imposed. To ensure that the systems achieve these limits, HERO tests are conducted which classify the ordnance's susceptibility to electromagnetic radiation. Isolating the laser diode 2-004 and providing and allowing for dissipation pathway for static charge should allow the ordinance to pass such tests.
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(64) The primer cup 1-001 comprises a pressure sensitive electrical contact pad 2-080, also referred to as a tactile button 2-080, positioned over the conductive button 1-003 of the primer cup 1-001. The pressure sensitive electrical contact pad 2-080 is a dome shaped tactile button sized and dimensioned to fit in an opening in the bottom of the brass primer cup 1-001 and is in contact with an insulating layer 1-002 within the primer cup 1-001. The pressure sensitive electrical contact pad 2-080 comprises a conductive portion 2-082 mounted in a dielectric material 2-084 with a defined resistance. In an embodiment, the conductive portion 2-082 is located in the center of the pad 2-080 and is formed from a conductive metallic material. In an embodiment, the semi-dielectric material is a polymer material.
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(66) When the pressure sensitive electrical pad 2-080 is in a raised state, there is no physical contact between the conductive portion 2-082 and conductive button 1-003. Accordingly, the circuit is open and an air gap insulator is formed in the area between the pressure sensitive electrical pad 2-080 and the conductive button 1-003. Further, when the pad 2-080 is not depressed (i.e. non-engaged), the resistive polymer 2-084 allows for dissipation of static charge by conduction from the central portion of the sensor pad 2-080 to the exterior case. This reduces the risk from ESD and PESD conditions.
(67) The risk of unintentional detonation of the primer is not limited to optically initiated ammunition cartridges as it is also a risk for current electrical based primers. As such, while the pressure sensitive electrical contact pad 2-080 is described throughout in reference to an optically initiated ammunition cartridge, it is not limited to optically initiated ammunition cartridges and may be employed on other electromagnetically initiated ammunition cartridges, such as an electrically initiated ammunition cartridge. Advantageously, the pressure sensitive electrical pad 2-080 is compatible with existing electrically initiated ammunition and fire control systems and may be used as a retrofit solution to existing ammunition.
(68) Referring back to
(69) At this point, while we have discussed and described the invention using some specific examples, those skilled in the art will recognize that our teachings are not so limited. For example, the preferred embodiments of the invention have been provided for the purpose of explaining the principles of the invention and its practical application, thereby enabling others skilled in the art to understand the invention. Various embodiments and various modifications are contemplated. Accordingly, the invention should be only limited by the scope of the claims attached hereto.