Functionalized pyranopyran-derived acceptors for donor-acceptor polymers
09831434 · 2017-11-28
Assignee
Inventors
Cpc classification
C08G61/122
CHEMISTRY; METALLURGY
Y02P70/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C08G61/126
CHEMISTRY; METALLURGY
C08G2261/3243
CHEMISTRY; METALLURGY
H10K85/111
ELECTRICITY
C08G2261/314
CHEMISTRY; METALLURGY
C08G2261/3225
CHEMISTRY; METALLURGY
H10K30/30
ELECTRICITY
C08G2261/3222
CHEMISTRY; METALLURGY
C08G61/124
CHEMISTRY; METALLURGY
C08G2261/3241
CHEMISTRY; METALLURGY
C08G2261/3223
CHEMISTRY; METALLURGY
H10K85/113
ELECTRICITY
C08G61/125
CHEMISTRY; METALLURGY
Y02E10/549
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
An organic photovoltaic device includes an anode and a cathode. The organic photovoltaic device includes an active layer between the anode and the cathode. The active layer includes a p-type material. The p-type material includes a donor-acceptor (DA) polymer. An acceptor unit of the DA polymer includes a functionalized pyranopyran-dione compound or a functionalized naphthyridine-dione compound.
Claims
1. A donor-acceptor (DA) polymer comprising: a sequence: ##STR00018## wherein D is an electron-rich donor unit comprising one of ##STR00019## A is an electron-deficient acceptor unit, and n is an integer between 4 and 200,000, and wherein A includes a functionalized pyranopyran-dione unit comprising: ##STR00020## wherein R.sub.1 is a thiophene, a furan, or a selenophene; and wherein R.sub.2 is hydrogen, a halogen, or a linear or branched group having from 2 to 40 carbons selected from the group consisting of alkyl, alkenyl, alkynyl, aryl, alkoxy, alkylamino, and carbonyl.
2. The DA polymer of claim 1, wherein R.sub.1 has the structure: ##STR00021## wherein X is sulfur, oxygen, or selenium; wherein R.sub.3 is hydrogen or a linear or branched second group having from 1 to 40 carbons selected from the group consisting of, alkyl, alkenyl, alkynyl, aryl, alkoxy, alkylamino, and carbonyl; and wherein R.sub.4 is hydrogen or a linear or branched third group having from 1 to 40 carbons selected from the group consisting of alkyl, alkenyl, alkynyl, aryl, alkoxy, alkylamino, and carbonyl.
3. The DA polymer of claim 1, wherein R.sub.2 is fluorine.
4. The DA polymer of claim 1, wherein the DA polymer is polymerized from D monomers and A monomers using Stille cross coupling reactions or Suzuki cross-coupling reactions.
5. The DA polymer of claim 1, wherein the DA polymer comprises a p-type material of a solar cell.
6. An organic photovoltaic device comprising: an anode; a cathode; and an active layer between the anode and the cathode, wherein the active layer comprises a p-type material, wherein the p-type material includes a donor-acceptor (DA) polymer, and wherein an acceptor unit of the DA polymer comprises a functionalized pyranopyran-dione compound or a functionalized naphthyridine-dione compound comprising: ##STR00022## wherein R.sub.1 is a thiophene, a furan, or a selenophene; and wherein R.sub.2 is hydrogen, a halogen, or a linear or branched group having from 2 to 40 carbons selected from the group consisting of alkyl, alkenyl, alkynyl, aryl, alkoxy, alkylamino, and carbonyl.
7. The organic photovoltaic device of claim 6, wherein R.sub.1 has the structure: ##STR00023## wherein X is sulfur, oxygen, or selenium; wherein R.sub.3 is hydrogen or a linear or branched second group having from 1 to 40 carbons selected from the group consisting of alkyl, alkenyl, alkynyl, aryl, alkoxy, alkylamino, and carbonyl; and wherein R.sub.4 is hydrogen or a linear or branched third group having from 1 to 40 carbons selected from the group consisting of alkyl, alkenyl, alkynyl, aryl, alkoxy, alkylamino, and carbonyl.
8. A method comprising: reacting diethyl acetylene dicarboxylate or dimethyl acetylene dicarboxylate with iodine and hydrogen peroxide to yield a fumarate; reacting the fumarate with one or more alkynyl compounds including thiophene, furan, or selenophene groups to produce a bis-alkynylfumarate; subjecting the bis-alkynylfumarate to iodocyclization conditions to produce a functionalized diiodopyranopyran-dione; replacing the iodines of the functionalized diiodopyranopyran-dione with other functional groups; and adding cross-coupling moieties to the thiophene, furan, or selenophene groups to produce a functionalized pyranopyran-dione monomer.
9. The method of claim 8, wherein the diethyl acetylene dicarboxylate is derived from a bio-renewable resource of succinic acid.
10. The method of claim 8, wherein the cross-coupling moieties include bromine, and wherein the functionalized pyranopyran-dione monomer comprises: ##STR00024## wherein X is one of oxygen, sulfur, and selenium; wherein R.sub.2 is hydrogen, a halogen, or a linear or branched first group having from 2 to 40 carbons selected from the group consisting of alkyl, alkenyl, alkynyl, aryl, alkoxy, alkylamino, and carbonyl; wherein R.sub.3 is hydrogen or a linear or branched second group having from 1 to 40 carbons selected from the group consisting of alkyl, alkenyl, alkynyl, aryl, alkoxy group, alkylamino, and carbonyl; and wherein R.sub.4 is hydrogen or a linear or branched third group having from 1 to 40 carbons selected from the group consisting of alkyl, alkenyl, alkynyl, aryl, alkoxy, alkylamino, and carbonyl.
Description
IV. BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
V. DETAILED DESCRIPTION
(13) The present disclosure describes functionalized pyranopyran-derived acceptors for DA polymers. The DA polymers may have the general formula:
(14) ##STR00002##
where D are electron-rich donor units, A are electron-poor acceptor units, and n is an integer between 4 and 200,000. The electron-rich donor units may include dialkyl fluorene
(15) ##STR00003##
carbazole
(16) ##STR00004##
cyclopentadithiophene
(17) ##STR00005##
dithienosilole
(18) ##STR00006##
benzodithiophene
(19) ##STR00007##
benzodifuran
(20) ##STR00008##
thiophenes (e.g., bithophene, terthiophene, quaterthiophene, etc.), furans, selenophene, or other donor units, where R is a linear or branched compound having from 1 to 40 carbons (e.g., an alkyl group, an alkenyl group, an alkynyl group, an aryl group, an alkoxy group, an alkylamino group, a carbonyl group, other functional group, or combinations thereof). The electron-poor acceptor units may include functionalized pyranopyran-dione units or functionalized naphthyridine-dione units. The DA polymers may be utilized as p-type material for organic electronic devices such as organic solar cells.
(21) The functionalized pyranopyran-derived acceptors may be units from functionalized pyranopyran-dione monomers or functionalized naphthyridine-dione monomers. The functionalized pyranopyran-dione monomers may have the formula:
(22) ##STR00009##
where R.sub.1 is an unsaturated heterocyclic group and R.sub.2 is hydrogen (H), fluorine (F), another halogen, or a linear or branched compound having from 2 to 40 carbons (e.g., an alkyl group, an alkenyl group, an alkynyl group, an aryl group, an alkoxy group, an alkylamino group, a carbonyl group, other functional group, or combinations thereof).
(23) In particular embodiments, the unsaturated heterocyclic group R.sub.1 has the formula:
(24) ##STR00010##
where X is oxygen, sulfur, selenium, nitrogen, or other element with beneficial properties when used in organic semiconducting materials, where R.sub.3 is hydrogen or a linear or branched compound having from 1 to 40 carbons (e.g., an alkyl group, an alkenyl group, an alkynyl group, an aryl group, an alkoxy group, an alkylamino group, a carbonyl group, other functional group, or combinations thereof), and R.sub.4 is independently selected from hydrogen or a linear or branched compound having from 1 to 40 carbons (e.g., an alkyl group, an aryl group, an alkenyl group, an alkynyl group, an aryl group, an alkoxy group, an alkylamino group, a carbonyl group, other functional group, or combinations thereof). The bromine may be a cross-coupling moiety that enables R.sub.1, and the other portions of the functionalized pyranopyran-dione compound, to be coupled to a donor monomer by a Stille cross-coupling reaction or by a Suzuki cross-coupling reaction. In other embodiments, the bromine may be replaced by a different functional group that enables a cross-coupling reaction with a donor monomer.
(25) In some embodiments, the functionalized pyranopyran-dione compound may be reacted with an amine (e.g., H.sub.2NR.sub.5) to yield a functionalized naphthyridine-dione compound. The functionalized naphthyridine-dione compound may have the general formula:
(26) ##STR00011##
(27) Functionalized pyranopyran-dione monomers and functionalized naphthyridine-dione monomers include two fused-rings, which may increase planarity and conjugation of DA polymers produced with the functionalized pyranopyran-dione monomers and the functionalized naphthyridine-dione monomers. The diones in the functionalized pyranopyran-dione monomers and the functionalized naphthyridine-dione monomers may improve electron-deficient characteristics of the acceptors of the DA polymers produced from the monomers as compared to similar acceptors of DA polymers produced from polymers without diones. The functionalized pyranopyran-dione monomers and functionalized naphthyridine-dione monomers may have a number of different functional groups (i.e., R.sub.1, R.sub.2, and R.sub.5) that enable tuning of electronic properties, crystalline properties, solubility properties, or combinations thereof, of DA polymers produced from the functionalized pyranopyran-dione monomers and functionalized naphthyridine-dione monomers.
(28)
(29) The diethyl acetylene dicarboxylate may be derived from succinic acid, a bio-derived and renewable resource. Alternately, dimethyl acetylene dicarboxylate may be used as a reactant instead of diethyl acetylene dicarboxylate.
(30)
(31) ##STR00012##
where the five member unsaturated heterocyclic ring is one of furan, thiophene, and selenophene. A carbon of the unsaturated heterocyclic ring may be coupled to a trimethyl silane group (Me.sub.3Si). The Me.sub.3Si group may be protective group that is subsequently substituted for a cross-coupling moiety to facilitate cross coupling with a D monomer during polymerization to produce the DA polymer. In other embodiments, other alkylsilyl or alkylarylsilyl groups (e.g., a triethyl silane group (TES), a tributyl silane group (TBS), a tert-butyldimethyl silane (TBDMS), a triphenyl silane (TPS), a tert-butyl, triisopropylsilyl ether group, etc.) may be utilized. The Sonogashira cross-coupling may be conducted in the presence of bis(triphenylphosphine)palladium(II) dichloride (Pd(PPh.sub.3).sub.2Cl.sub.2), copper iodide (CuI), and triethylamine (Et.sub.3N). In other embodiments, other catalysts, other solvents (e.g., dimethylformamide (DMF), dichloromethane (DCM), THF, etc.), or combinations thereof, may be used. After reaction completion, solvent (e.g., Et.sub.3N, other solvents, or both) may be removed using reduced pressure. A resulting slurry may be purified utilizing aqueous workup conditions or filtration conditions to produce a crude product. The crude product may be purified by recrystallization, column chromatography, or other techniques.
(32)
(33) As depicted in
(34) ##STR00013##
to yield an alkynyl compound. R.sub.2′ may be a linear or branched alkyl group having 1 to 38 carbons or a linear or branched arylalkyl group having 6 to 38 carbons. In addition to, or in lieu of, being an alkyl group or an arylalkyl group, R.sub.2′ may include an alkenyl group, an alkoxy group, an alkylamino group, a carbonyl group, other functional group, or combinations thereof. After reaction completion, solvent (e.g., Et.sub.3N, other solvents, or both) may be removed using reduced pressure. A resulting slurry may be purified utilizing aqueous workup conditions or filtration conditions to produce a crude product. The crude product may be purified by recrystallization, column chromatography, or other techniques.
(35)
(36) In other embodiments, the bis-heterocyclic functionalized diiodopyranopyran dione compound is not hydrogenated. R.sub.2 in
(37) In a second reaction, the Me.sub.3Si groups of the bis-heterocyclic functionalized diiodopyranopyran dione compound may be replaced with bromine by reaction with N-bromosuccinimide (NBS) in tetrahydrafuran (THF) to yield the first functionalized pyranopyran-dione monomer. In some embodiments, the first functionalized pyranopyran-dione monomer may be further reacted with an amine (H.sub.2NR.sub.5, where R.sub.5 is a linear or branched alkyl group, a linear or branched arylalkyl group, an alkenyl group, an alkynyl group, an alkoxy group, an alkylamino group, a carbonyl group, other functional group, or combinations thereof, having from 1 to 40 carbons) to yield a first functionalized naphthyridine-dione monomer (i.e., an acceptor monomer), as depicted in
(38) As depicted in
(39) Me.sub.3Si groups of the reaction product may be replaced with bromine by reaction with N-bromosuccinimide in tetrahydrafuran (THF) to yield a second functionalized pyranopyran-dione monomer (i.e., an acceptor monomer). In some embodiments, the second functionalized pyranopyran-dione compound may be further reacted with the H.sub.2NR.sub.3 to yield a second functionalized naphthyridine-dione monomer (i.e., an acceptor monomer), as depicted in
(40) In another embodiment, the iodides of the bis-heterocyclic functionalized diiodopyranopyran dione compound from
(41) ##STR00014##
(42) In some embodiments, the third functionalized pyranopyran-dione compound may be further reacted with the H.sub.2NR.sub.5 to yield a third functionalized naphthyridine-dione monomer (i.e., an acceptor monomer), having the formula:
(43) ##STR00015##
(44) A functionalized pyranopyran-dione monomer may be reacted with a donor monomer to produce a DA polymer.
(45) A functionalized naphthyridine-dione monomer may be reacted with a donor monomer to produce a DA polymer.
(46) Thus,
(47)
(48) The anode 1102 may include a high work function material (e.g., gold, silver, indium tin oxide (ITO), a conductive polymer, or combinations thereof), and the cathode 1104 may include a low work function metal (e.g., calcium, magnesium, or aluminum) or low work function metal alloy (e.g., lithium fluoride). In an embodiment, the anode 1102 may include a transparent material, such as ITO, and the cathode 1104 may include a metal, such as aluminum.
(49) The separation layer 1106 may be between the anode 1102 and the active layer 1108. The separation layer 1106 may planarize the anode 1102 and may facilitate collection of holes from the active layer 1108 to the anode 1102. The separation layer 1106 may include poly(ethylene dioxythiophene)/polystyrene sulfonic acid (PEDTO/PSS). In other embodiments additional separation layers may be present. For example, a second separation layer may be present between the active layer 1108 and the cathode 1104 or between the cathode 1104 and the support 1110.
(50) The active layer 1108 may include a mixture of a p-type material (i.e., a DA polymer with a functionalized naphthyridine-dione compound or a functionalized pyranopyran-dione compound as the acceptor monomer of the DA polymer) and an n-type material (e.g., [6,6]-phenyl-C.sub.61-butyric acid methyl ester (PC.sub.61BM)). The active layer 1108 may have a thickness between about 5 and 150 nanometers. In other embodiments, the p-type material and the n-type material may be formed as separate layers instead of as a bulk heterojunction as depicted in
(51) Components 1102-1108 may be on the support 1110. The support 1110 may be made of a rigid or flexible material (e.g., a polymer, a metal, glass, or other material).
(52) The OPV device 1100 may be prepared by sequentially forming appropriate layers atop one another. Layers may be formed using deposition techniques, printing techniques, solution coating techniques, casting techniques, other techniques, or combinations thereof.
(53) During use, the OPV device 1100 may be exposed to light so that the p-type material of the active layer 1108 absorbs photons and generates excitons. The excitons migrate to an interface between the p-type material and the n-type material. The excitons dissociate at the interface into electrons and holes (i.e., electrons are excited to a lowest unoccupied molecular orbital (LUMO), which leaves holes in a highest occupied molecular orbital). The electrons transfer to the n-type material and are collected at the cathode and the holes are collected at the anode, which enables the OPV to generate an electrical current.
(54) Thus,
(55) Referring to
(56) The fumarate may be reacted with alkynyl compounds including heterocyclic groups to produce a bis-alkynylfumarate, at 1204. The reaction may be a Sonogashira cross-coupling reaction. The heterocyclic group may be, but is not limited to, a furan, a thiophene, or a selenophene. A ring carbon of a heterocyclic group may be coupled to a protective group (e.g., Me.sub.3Si). The protective group may be subsequently replaced with a cross-coupling moiety to enable polymerization with a donor monomer to produce the DA polymer.
(57) The bis-alkynylfumarate may be subjected to iodocyclization conditions to produce a functionalized diiodopyranopyran-dione, at 1206. The iodines of the diiodopyranopyran-dione may be replaced with other functional groups, at 1208. The other functional groups may include hydrogen, halogens, linear or branched groups having from 2 to 40 carbons (e.g., alkyl groups, alkenyl groups, alkynyl groups, aryl groups, alkoxy groups, alkylamino groups, carbonyl groups, or combinations thereof).
(58) Cross-coupling moieties may be added to the heterocyclic groups to produce functionalized pyranopyran-dione monomer, at 1210. The cross-coupling moieties may be halogens (e.g., bromine) that replace protective groups coupled to the heterocyclic groups. The resulting functionalized pyranopyran-dione monomer may include:
(59) ##STR00016##
where X is one of oxygen, sulfur, and selenium; wherein R.sub.2 is hydrogen, a halogen, or a linear or branched first group having from 2 to 40 carbons, the first group including an alkyl group, an alkenyl group, an alkynyl group, an aryl group, an alkoxy group, an alkylamino group, a carbonyl group, or combinations thereof; where R.sub.3 is hydrogen or a linear or branched second group having from 1 to 40 carbons, the second group including an alkyl group, an alkenyl group, an alkynyl group, an aryl group, an alkoxy group, an alkylamino group, a carbonyl group, or combinations thereof; and where R.sub.4 is hydrogen or a linear or branched third group having from 1 to 40 carbons, the third group including an alkyl group, an alkenyl group, an alkynyl group, an aryl group, an alkoxy group, an alkylamino group, a carbonyl group, or combinations thereof.
(60) The functionalized pyranopyran-dione monomer may be reacted with an alkylamine to produce functionalized naphthyridine-dione monomer, at 1212. The functionalized naphthyridine-dione monomer may include:
(61) ##STR00017##
where X is one of oxygen, sulfur, and selenium; wherein R.sub.2 is hydrogen, a halogen, or a linear or branched first group having from 2 to 40 carbons, the first group including an alkyl group, an alkenyl group, an alkynyl group, an aryl group, an alkoxy group, an alkylamino group, a carbonyl group, or combinations thereof; where R.sub.3 is hydrogen or a linear or branched second group having from 1 to 40 carbons, the second group including an alkyl group, an alkenyl group, an alkynyl group, an aryl group, an alkoxy group, an alkylamino group, a carbonyl group, or combinations thereof; where R.sub.4 is hydrogen or a linear or branched third group having from 1 to 40 carbons, the third group including an alkyl group, an alkenyl group, an alkynyl group, an aryl group, an alkoxy group, an alkylamino group, a carbonyl group, or combinations thereof; and where R.sub.5 is a linear or branched fourth group having from 1 to 40 carbons, the fourth group including an alkyl group, an alkenyl group, an alkynyl group, an aryl group, an alkoxy group, an alkylamino group, a carbonyl group, or combinations thereof.
(62) Thus,
(63) The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the disclosed embodiments. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the scope of the disclosure. Thus, the present disclosure is not intended to be limited to the embodiments shown herein, but is to be accorded the widest scope possible consistent with the principles and features as defined by the following claims.