PORTABLE VENTILATOR
20230173214 · 2023-06-08
Assignee
Inventors
Cpc classification
A61M11/02
HUMAN NECESSITIES
A61M2016/0024
HUMAN NECESSITIES
A61M2205/505
HUMAN NECESSITIES
A61M2230/005
HUMAN NECESSITIES
B01D2259/4541
PERFORMING OPERATIONS; TRANSPORTING
B01D53/0476
PERFORMING OPERATIONS; TRANSPORTING
A61M16/14
HUMAN NECESSITIES
A61M16/0069
HUMAN NECESSITIES
A61M11/00
HUMAN NECESSITIES
A61M2230/005
HUMAN NECESSITIES
International classification
A61M16/00
HUMAN NECESSITIES
A61M16/20
HUMAN NECESSITIES
Abstract
A portable oxygen delivery system including an oxygen concentrator having a housing, a compressor mounted inside the housing, a sieve module located within the housing and in fluid connection with the compressor, the sieve module containing a zeolite for removing Nitrogen from air through a pressure swing adsorption process for creating concentrated oxygen, a power source attached to the housing and an oxygen controller device for electronically controlling the pressure swing adsorption process. The portable oxygen delivery system also preferably includes a blowing apparatus fluidly connected to the oxygen concentrator having a blower housing, a blower motor mounted inside the blower housing, a blower fan connected to the blower motor, a second power source attached to the blower housing and a blower controller device for electronically controlling the blower.
Claims
1-22. (canceled)
23. An oxygen delivery system or portable ventilator for delivering concentrated oxygen to a patient, the oxygen delivery system comprising: a housing of an oxygen concentrator; a compressor mounted inside the housing; a sieve module located within the housing and in fluid connection with the compressor, the sieve module containing a zeolite for removing nitrogen from air through a pressure swing adsorption process for creating concentrated oxygen; a power source attached to the housing; a controller device for electronically controlling the pressure swing adsorption process; and a blowing apparatus in fluid communication with the oxygen concentrator, the compressor is in fluid communication with the blowing apparatus through a concentrated oxygen delivery tube, the blowing apparatus comprising: a blower housing; a blower motor mounted inside the blower housing; a blower fan connected to the blower motor, oxygen flow from the concentrated oxygen delivery tube adds additional energy to the blower fan via a turbine inlet venturi; a second power source attached to the blower housing; and a blower controller device for electronically controlling the blowing apparatus.
24. An oxygen delivery system or portable ventilator for delivering concentrated oxygen to a patient, the oxygen delivery system comprising: a housing of an oxygen concentrator; a compressor mounted inside the housing; a sieve module located within the housing and in fluid connection with the compressor, the sieve module containing a zeolite for removing nitrogen from air through a pressure swing adsorption process for creating concentrated oxygen; a power source attached to the housing; a controller device for electronically controlling the pressure swing adsorption process; a blowing apparatus in fluid communication with the oxygen concentrator, the compressor is in fluid communication with the blowing apparatus through a concentrated oxygen delivery tube, the blowing apparatus comprising: a blower housing; a blower motor mounted inside the blower housing; a blower fan connected to the blower motor, oxygen flow from the concentrated oxygen delivery tube adds additional energy to the blower fan via a turbine inlet venturi; a second power source attached to the blower housing; and a blower controller device for electronically controlling the blowing apparatus; and a medicant delivery apparatus mounted to the blower housing and deployed downstream from the blower fan, an interior of the medicant delivery apparatus is lined with a drug or moisture eluting polymer.
25. The oxygen delivery system or portable ventilator of claim 24, wherein the drug or moisture eluting polymer is comprised of a polyether block amide.
26. The oxygen delivery system or portable ventilator of claim 24, wherein the drug or moisture eluting polymer is impregnated with a medication that elutes as gas from the blower fan flows through the medicant delivery apparatus.
27. The oxygen delivery system of claim 23, wherein the blowing apparatus includes first, second and third valves mounted within the blower housing to control flow of ambient air and oxygen through the blower housing.
28. The oxygen delivery system of claim 27, wherein the first, second and third valves are comprised of piezo valves.
29. The oxygen delivery system of claim 27, wherein the first, second and third valves are controlled via a wireless Bluetooth protocol.
30. The oxygen delivery system of claim 28, wherein the piezo valves are controlled by the blower controller.
31. The oxygen delivery system of claim 23, wherein ambient air is introduced to the blower fan through an inlet filter attached to the blower housing.
32. The oxygen delivery system of claim 23, wherein concentrated oxygen from the blower fan exits the blowing apparatus through a cannula connector attached to the blower housing.
33. The oxygen delivery system of claim 23, wherein the blowing apparatus stores pressurized oxygen for delivery to a patient interface through a patient delivery hose.
34. The oxygen delivery system of claim 23, further comprising: a patient interface in fluid communication with the blowing apparatus, the patient interface configured to provide concentrated oxygen to the patient.
35. The oxygen delivery system of claim 23, further comprising: a valve positioned within the blower housing, the valve controlling flow of concentrated oxygen from the compressor to the blower fan.
36. The oxygen delivery system of claim 23, wherein the sieve module is removably mountable within the housing.
37. The oxygen delivery system of claim 23, wherein the power source is comprised of a rechargeable battery removably mounted to the housing.
38. The oxygen delivery system of claim 23, wherein the second power source is comprised of a rechargeable battery removably mounted to the blower housing.
39. The oxygen delivery system of claim 23, wherein the housing and the blower housing are integral and the compressor, sieve module, power source, blower motor, and blower fan are positioned within the housing and the blower housing.
40. The oxygen delivery system of claim 23, a medicant delivery apparatus mounted to the blower housing and deployed downstream from the blower fan, the medicant delivery apparatus is comprised of a removable hollow cartridge with a threaded distal end and a threaded proximal end.
41. The oxygen delivery system of claim 23, wherein the blower controller device is configured to increase or decrease the speed of the blower fan to control flow of ambient air and oxygen through the blower housing and to the patient.
42. The oxygen delivery system of claim 23, wherein the blowing apparatus is in fluid communication with the compressor through the sieve module and a concentrated oxygen delivery tube extending between the housing and the blower housing.
43. The oxygen delivery system of claim 23, wherein the oxygen concentrator or blowing apparatus is controlled via a wireless connection.
44. The oxygen delivery system of claim 23, wherein the oxygen concentrator or blowing apparatus is wirelessly connected to a pulse oximeter that measures blood oxygen saturation levels of the patient.
45. The oxygen delivery system of claim 44, wherein data collected from the pulse oximeter is used to automatically adjust an oxygen and air flow setting of the patient to achieve a desired blood oxygen saturation level.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
[0061] The foregoing summary, as well as the following detailed description of preferred embodiments of the device, system and method of the present application, will be better understood when read in conjunction with the appended drawings. For the purposes of illustrating the portable ventilator, system and method, there are shown in the drawings preferred embodiments. It should be understood, however, that the application is not limited to the precise arrangements and instrumentalities shown. In the drawings:
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DETAILED DESCRIPTION OF THE INVENTION
[0082] Certain terminology is used in the following description for convenience only and is not limiting. Unless specifically set forth herein, the terms “a”, “an” and “the” are not limited to one element but instead should be read as meaning “at least one”. The words “right,” “left,” “lower” and “upper” designate directions in the drawings to which reference is made. The words “inwardly” or “distally” and “outwardly” or “proximally” refer to directions toward and away from, respectively, the patient's body, or the geometric center of the preferred portable ventilator system and related parts thereof. The words, “anterior”, “posterior”, “superior,” “inferior”, “lateral” and related words and/or phrases designate preferred positions, directions and/or orientations in the human body to which reference is made and are not meant to be limiting. The terminology includes the above-listed words, derivatives thereof and words of similar import.
[0083] It should also be understood that the terms “about,” “approximately,” “generally,” “substantially” and like terms, used herein when referring to a dimension or characteristic of a component of the preferred invention, indicate that the described dimension/characteristic is not a strict boundary or parameter and does not exclude minor variations therefrom that are functionally the same or similar, as would be understood by one having ordinary skill in the art. At a minimum, such references that include a numerical parameter would include variations that, using mathematical and industrial principles accepted in the art (e.g., rounding, measurement or other systematic errors, manufacturing tolerances, etc.), would not vary the least significant digit.
[0084] Referring to
[0085] Referring to
[0086] The basic design of the first preferred portable ventilator system 100 includes a portable oxygen concentrator 1, an air and oxygen flow controller or blowing apparatus 3 and a patient interface 5. The air and oxygen controller or blowing apparatus 3 can be remote to the portable oxygen concentrator 1, as shown in the embodiment of
[0087] Referring to
[0088] The zeolite material 1b is used as an ion-exchange bed in domestic and commercial water purification, softening, and other applications. In chemistry, the zeolite material 1b is used to separate molecules (only molecules of certain sizes and shapes can pass through), and as traps for molecules so they can be analyzed. The zeolite materials 1b are also widely used as catalysts and sorbents. Their well-defined pore structure and adjustable acidity make them highly active in a large variety of reactions. The zeolite materials 1b have the potential of providing precise and specific separation of gases, including the removal of water (H.sub.2O), carbon dioxide (CO.sub.2) and sulfur dioxide (SO.sub.2) from low-grade natural gas streams. Other separations include noble gases, nitrogen (N.sub.2), oxygen (O.sub.2), freon and formaldehyde. As described in WO-532, zeolites are used to remove Nitrogen through a pressure swing adsorption (“PSA”) process. A high-pressure valve 1c is shown at a distal end of a concentrated oxygen conduit 1d extending from the cylinder 1e of the sieve module 1a. Through the PSA process, ordinary air has Nitrogen molecules temporarily bonded to the zeolite material 1b and then evacuated from the cylinder 1e. The remaining concentrated oxygen is forced out of cylinder 1e into the tube 1d.
[0089] Referring to
[0090] Referring to
[0091] Referring to
[0092] Referring to
[0093] Referring to
[0094] To maximize performance and minimize the size and energy use of the turbine or blower fan 21 in the reservoir or blowing apparatus 3, it is desirable to locate the blower fan 21 generally proximate the patient interface 5. Referring to
[0095] The effects of mechanical ventilation with positive pressure on the venous return may be beneficial when used in patients with cardiogenic pulmonary edema. In these patients with volume overload, decreasing venous return will directly decrease the amount of pulmonary edema being generated, by decreasing right cardiac output. At the same time, the decreased return may improve overdistension in the left ventricle, placing it at a more advantageous point in the Frank-Starling curve and possibly improving cardiac output.
[0096] Proper management of mechanical ventilation also involves an understanding of lung pressures and lung compliance. Normal lung compliance is around one hundred (100) ml/cmH.sub.2O. This means that in a normal lung the administration of five hundred milliliters (500 ml) of air via positive pressure ventilation will increase the alveolar pressure by five centimeters per water column (5 cm/H.sub.2O). Conversely, the administration of a positive pressure of five centimeters per water column (5 cm/H.sub.2O) will generate an increase in lung volume of five hundred milliliters (500 mL). Because ventilators are not always used on normal lungs, compliance may be much higher or much lower. Any disease that destroys lung parenchyma like emphysema will typically increase compliance and any disease that generates stiffer lungs (ARDS, pneumonia, pulmonary edema, pulmonary fibrosis) will typically decrease lung compliance.
[0097] The problem with stiff lungs is that small increases in volume can generate large increases in pressure and cause barotrauma. This generates a problem in patients with hypercapnia or acidosis as there may be a need to increase minute ventilation to correct these problems. Increasing respiratory rate may manage the increase in minute ventilation, but if increased respiratory rate is not feasible, increasing the tidal volume can increase plateau pressures and create barotrauma.
[0098] There are two main pressures in the system to be aware of when mechanically ventilating a patient: (a) peak pressure is the pressure achieved during inspiration when the air is being pushed into the lungs and is a measure of airway resistance; and (b) plateau pressure is the static pressure achieved at the end of a full inspiration. To measure plateau pressure, an inspiratory hold on the portable ventilator 100 is formed to permit for the pressure to equalize through the system. Plateau pressure is a measure of alveolar pressure and lung compliance. Normal plateau pressure is below thirty centimeters per water column (30 cm/H.sub.2O), and higher pressure can generate barotrauma.
[0099] Providing ten to twenty centimeters per water column (10-20 cm/H.sub.2O) is normally sufficient for ventilators delivering a tidal volume between ten and fifteen milliliters per kilogram (10-15 mL/kg). Most modern ventilators can deliver flow rates between sixty and one hundred twenty liters per minute (60-120 L/min) with a peak flow rate of approximately sixty liters per minute (60 L/min) being adequate for most patients.
[0100] The oxygen concentrator 1 output is delivered to an inlet 3a of the blowing apparatus 3 and the blower fan 21 via the concentrated oxygen delivery tube 10. The length, size and composition of the concentrated oxygen delivery tube 10 generally determines how much oxygen flow is decreased to the blowing apparatus 3. The oxygen flow from the oxygen concentrator 1 through the concentrated oxygen delivery tube 10 adds additional energy to the blower fan 21 via a turbine inlet venturi 23, which raises the turbine inlet pressure. A blower motor 21a is mounted inside the blower housing 3b to drive and control the blower fan 21 during operation under direction of the blower controller device 9b. When a patient begins to inhale at the patient interface 5, the vacuum is sensed by a pressure sensor 5a, which can be incorporated into the patient interface 5 or located upstream of the cannula connector 10d along the gas pathway but downstream of the blower fan 21. The pressure sensor 5a preferably sends a signal to the blower controller device 9b, which sends a signal to the blower fan 21 to generate a predetermined volume of air that is delivered to the patient interface 5. At the same time the concentrated oxygen delivery tube 10 in the blower inlet venturi senses a negative pressure, the blower controller device 9b sends a signal to the oxygen controller device 9a and activates the oxygen concentrator 1 to deliver a bolus of O.sub.2 as a result of the concentrator pressure sensor 5a sensing an inspiration event at the patient interface 5. The oxygen concentrator 1 may be adjacent to the ventilator, the blowing apparatus 3, or fluidly connected with a tube of up to fifty feet (50 ft) in length. The turbine or blower fan 21 can also be programmed such that PEEP can be maintained in the patient's lungs after each exhalation.
[0101] The blower controller device 9b is also preferably configured to increase or decrease the speed of the blower fan 21 based on the sensed pressure at the pressure sensor 5a. The blower controller device 9b is preferably able to control the speed of the blower fan 21 to match the breath pressure requirements of the patient and is able to change and adapt the speed of the blower fan 21 as the patient's breath pressure requirements change and shift with activity or for other reasons. The blower controller device 9b may be designed and configured to speed up and slow down the blower fan 21 so the pressure at the patient interface 5 generally follows the patient's breathing patterns and may be able to replace the valves 14a, 14b, 14c by controlling the speed fo the blower fan 21.
[0102] The outlet flow of the blower fan 21 can be controlled with the piezo valves 14, turbine motor speed control, or a combination of both that are directed by the blower controller device 9b. As with the first embodiment, different oxygen concentrator capacities can be used to achieve increased O.sub.2 levels. Referring to
[0103] The piezo valves 14, 15 can be a better alternative to conventional solenoid valves, especially in applications requiring directly controlled proportional valves. The piezo valves 14, 15 provide relatively gentle and safe speed control for pneumatic cylinders, and work well in medical applications, laboratory automation, manufacturing, and even motor vehicles.
[0104] Referring to
[0105] This third preferred system 1x does, however, reduce the modularity described in the first and second preferred embodiments of
[0106] Referring to
[0107] In the event of a power failure, the cylinder 29 of pressurized oxygen of the second preferred embodiment may be used in place of the concentrator 1 and oxygen pressure may be used to cause air to be entrained into the venturi 23 and then flow through the blower 21 to the patient interface or mask 5. Given sufficient pressure from the oxygen cylinder 29, sufficient flow and positive pressure can be developed to provide the patient with positive pressure air.
[0108] When the battery 25 becomes discharged to the point that it can no longer support the operation of the blower 21, an alarm is delivered and the blower 21 is shut off. Limited, but sufficient battery power then remains to operate the valves 14, 15 so that inspiration causes its operation and air/oxygen delivery is sustained for several hours.
[0109] Referring to
[0110] Referring to
[0111] Referring to
[0112] Alternative preferred embodiments of the medicant delivery apparatus 32 include a small electronic atomizer, nebulizer or vaporizer 37 that generates a medical aerosol simultaneously with the flow of gas from the blower fan 21 to be delivered to the patient. Depending on the required medications of the user, different medications may be provided in medicant delivery apparatus 32. In one preferred embodiment, the atomizer 37 is releasably received in a receiving port 36. The receiving port 36 is electrically connected to the batteries 25 and the blower controller device 9b. The receiving port 36 is connected to the medicant delivery apparatus 32 through a one way valve that allows medication from the atomizer 32 to be delivered into the delivery apparatus 32 as determined by the blower controller device 9b. Alternatively, the delivery apparatus 32 or the atomizer 37 may be quick connected to the cannula connector 10d or may be integrated into the patient delivery tube 10b. In this alternative preferred embodiment, the delivery apparatus 32 or atomizer 37 is preferably mounted in the concentrated oxygen stream outside of the housing 50 and blower housing 3b such that the delivery apparatus or atomizer 37 may be quickly and easily removed and replaced such that the user is able to quickly add or remove medication or other therapeutics depending on patient needs or prescriptions.
[0113] In another preferred embodiment, an ozone generator (not shown) is located adjacent the venturi 23. Ozone is an oxidizer that has been shown to kill bacteria and mold. An ozone generator will produce ozone by adding energy to oxygen molecules (O.sub.2), which cause the oxygen atoms to part ways and temporarily recombine with other O.sub.2 molecules creating ozone (O.sub.3). The ozone generator creates ozone by introducing concentrated oxygen from the concentrator 1 into a high voltage chamber that creates ozone through a process known as Corona Discharge. In one preferred embodiment, the blower fan 21 and tubing from the blower fan 21 through to the patient interface 5 is sanitized by ozone by generating ozone at the ozone generator and then blowing the ozone through the blower fan 21 and tubing to the interface 5. Recognizing the dangers of a patient inhaling large amounts of ozone, the system 1 preferably includes a safety mechanism preventing use of the interface while ozone cleaning is occurring. For example, the interface 5 would have to be secured to a tray or receiving cartridge in order for ozone generation to occur. The ozone generator is preferably located adjacent to the venturi 23 or alternatively as a component of the oxygen concentrator 1 (see U.S. Pat. No. 9,492,781, which is incorporated herein by reference in its entirety, see also, for example, FIG. 17 and claim 17).
[0114] In another preferred embodiment, a pulse oximeter (not shown) is connected to a patient's finger, neck, wrist, ear lobe or other acceptable location for measuring blood oxygen saturation levels. The pulse oximeter is preferably, wirelessly connected to the oxygen controller device 9a or the blower controller device 9b. The preferred pulse oximeter could be a traditional finger secured unit such as the MightySat from Masimo or the AppleWatch from Apple. Such wireless connection between a pulse oximeter and the oxygen controller device 9a or the blower controller device 9b can be a passive connection where information received from the pulse oximeter is used by a caregiver or the patient to adjust a patient's air and oxygen flow or the connection can be an active connection where the pulse oximeter information or collected data is used to automatically adjust the patient's oxygen and air flow settings to achieve a desired blood oxygen saturation level. In a further preferred embodiment, the pulse oximeter is connected to the oxygen or blower controller device 9a, 9b and a remote computer such as a laptop or phone which contains additional memory storage options, settings, controls, web-based information such as temperature, location, speed, altitude, humidity and pressure. Such additional factors can be used to further adjust a patient's oxygen and air flow while also creating a history of such information for a caregiver to review. It is further contemplated, for example, that such historical data related to the patient's oxygen saturation levels, could be used to pre-empt blood oxygen saturation levels from dropping if historical data shows a pattern that can be anticipated. In one preferred embodiment, a cell phone with a global positioning system (“GPS”) tracker creates a historical map of a travel path of the patient. In one such situation, the patient has historically shown a drop of blood oxygen saturation level upon walking up an incline known on the map. To pre-empt the patient from becoming desaturated below a preferred level, the phone sends a command to the oxygen or blower controller device 9a, 9b to increase oxygen and air flow in anticipation of the incline.
[0115] Referring to
[0116] Referring to
[0117] It will be appreciated by those skilled in the art that changes could be made to the embodiments described above without departing from the broad inventive concept thereof. It is understood, therefore, that this invention is not limited to the particular embodiments disclosed, but it is intended to cover modifications within the spirit and scope of the present invention as defined by the present description.