METHOD OF CULTIVATING ALGAE
20170335274 · 2017-11-23
Assignee
Inventors
- Reijo TANNER (Hikiä, FI)
- Jukka SEPPÄLÄ (Jokela, FI)
- Timo TAMMINEN (Espoo, FI)
- Kristian SPILLING (Helsinki, FI)
- Pasi YLÖSTALO (Jokela, FI)
- Pauliina URONEN (Kerava, FI)
Cpc classification
C12P7/6463
CHEMISTRY; METALLURGY
C12N1/38
CHEMISTRY; METALLURGY
Y02E50/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
C12P7/64
CHEMISTRY; METALLURGY
Abstract
The present description is related to the field of cultivating algae. It introduces a method of cultivating algae by depleting the culture of an inorganic nutrient and exposing the alga to high intensity light to obtain algal cell mass having enriched lipid content and reduced chlorophyll content.
Claims
1. A method of producing algal cells comprising steps of: a. cultivating algal cells in culture conditions and in an amount of light that support growth; b. depleting the algal cells of at least one inorganic nutrient; and c. exposing the algal cells continuously to an amount of light which is higher than in step a.; wherein step b. and step c. are started essentially at the same time.
2. The method according to claim 1, wherein the inorganic nutrient in step b. is nitrogen.
3. The method of claim 1, wherein step c. is continued for at least 3 h.
4. The method of claim 1, wherein step c. is started between one cell division before and one cell division after the inorganic nutrient is under a detection limit in a culturing medium.
5. The method of claim 1, wherein step b. is started when the algal cells have reached stationary growth phase.
6. The method of claim 1, wherein the algal cells are collected 12 h or more after induction of nutrient depletion.
7. The method of claim 1, wherein step c. is carried out by exposing the alga to an amount of light having an intensity corresponding to or exceeding a light level of E.sub.k of said alga.
8. The method of claim 7, wherein the amount of light has an intensity corresponding to or exceeding a light level of 1.5×E.sub.k, 2×E.sub.k or 3×E.sub.k of said alga.
9. An alga produced using the method of claim 1.
10. A method of obtaining a lipid extract comprising: extracting lipids from algae, the algae being produced using the method of claim 1.
11. A method of producing renewable biofuel comprising: a. culturing algal cells according to claim 1; b. isolating lipid components from the cultured algae; and c. subjecting the isolated lipid components to chemical reactions to generate hydrocarbons or alkylesters of fatty acids, whereby renewable biofuel is produced.
12. A method of producing fuel, comprising: producing an alga according to the method of claim 1 and/or producing a lipid extract from the alga for the fuel production.
13. A method of increasing a neutral lipid to chlorophyll ratio in algal cells, the method comprising: a. cultivating algal cells in culture conditions and in an amount of light that support growth; b. depleting the algal cells of at least one inorganic nutrient; and c. exposing the algal cells continuously to an amount of light which is higher than in step a.; wherein step b. and step c. are started essentially at the same time.
14. A method for reducing catalyst blocking in a biofuel conversion unit, the method comprising: producing the lipid extract of claim 10 to reduce catalyst blocking in the biofuel conversion unit.
15. A method for producing fuel, the method comprising: Producing an alga and/or producing a lipid extract from the alga for the fuel production.
16. The method of claim 2, wherein step c. is continued for at least 3 h.
17. The method of claim 16, wherein step c. is started between one cell division before and one cell division after the inorganic nutrient is under a detection limit in a culturing medium.
18. The method of claim 17, wherein step b. is started when the algal cells have reached stationary growth phase.
19. The method claim 18, wherein the algal cells are collected 12 h or more after induction of nutrient depletion.
20. The method of claim 19, wherein step c. is carried out by exposing the alga to an amount of light having an intensity corresponding to or exceeding a light level of E.sub.k of said alga.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
DETAILED DESCRIPTION
[0042] The culture conditions that support growth in the present methods are culture conditions in which the algal cells grow and divide. Any growth medium typically used in algal cultivation may be used. The amount of light supporting growth is the intensity of light received by an algal cell which is sufficient to allow the cell to grow and divide in the selected conditions supporting algal cell growth and without inhibiting accumulation of algal cell mass.
[0043] Depletion of an inorganic nutrient may be accomplished by not supplementing the growth medium with the inorganic nutrient after the desired biomass concentration has been achieved, whereby the inorganic nutrient is consumed by the algal cells. Alternatively, cells can be harvested by centrifugation, or by other means suitable for separating viable cells from the growth medium, and transferred to a new growth medium depleted with at least one inorganic nutrient. However, any suitable method may be used to reach a situation where the cells are located in a medium without at least one inorganic nutrient.
[0044] In certain embodiments of the present invention the level to which the inorganic nutrient is depleted is sufficiently low to induce nutrient stress in algal cells. The depleted inorganic nutrient can be nitrogen and the level inducing nutrient stress may be DIN=0 (DIN=dissolved inorganic nitrogen), which may be determined by methods known in the art. The level may be as low as the detection level of the inorganic nitrogen, or DIN=0.
[0045] Exposing the algal cells in step c. continuously to an amount of light which is higher than used to cultivate cells in step a. can be performed using any light source which is able to provide enough light to achieve the objectives of the invention.
[0046] The step b. is started essentially at the same time with the step c. Preferably, the light exposure step c. is started at a time point that occurs during one cell division before and one cell division after the time when a dissolved inorganic nutrient is under the detection limit in the cell culturing medium. In an embodiment the light exposure is started just before the majority of the algal cells have divided for the last time before inorganic nutrient depletion. As is well known in the art, the time period for one cell division may vary depending on the culturing conditions and the time period for one cell division can be determined according to methods known in the art. Accordingly, the proper time point to start the light treatment of step c. can easily be determined by measuring the concentration of the inorganic nutrient and the time period for cell division activity. Thus, a skilled person is able to start the steps b. and c. essentially at the same time, i.e. not sooner than and not later than one cell division from the time point when the amount of inorganic nutrient falls, or is estimated to fall, below a detection limit.
[0047] The present method provides algal cell biomass having high lipid content and low chlorophyll content. Such biomass is advantageous in biofuel production, because it reduces the need to remove chlorophyll from the biomass and provides more lipid to be converted to a biofuel.
[0048] In an embodiment the above method is for increasing neutral lipid to chlorophyll ratio in an alga or in the lipid extract produced from the alga.
[0049] In an example embodiment the inorganic nutrient which is depleted in the present methods may be nitrogen, phosphorus or silica. Depletion of inorganic nitrogen is preferred because it is a commonly used and very efficient method to induce lipid accumulation in algae cells. However, other nutrients, such as phosphorus or silica, can also be used for inducing lipid accumulation.
[0050] In an example embodiment, the above step c. is continued for at least three hours. Step c may also be carried out for longer than three hours, such as 3.5 h, 4 h, 4.5 h, 6 h, 6.5 h, 7 h, 7.5 h, 8 h, 9 h, 9.5 h, 10 h, 10.5 h, 11 h, 11.5 h, 12 h, or longer. However, three hours is sufficient to increase, compared to control alga, lipid content and decrease chlorophyll content to levels that make algae suitable for biofuel production.
[0051] In an example embodiment the algal cells are collected 12 h or more after induction of nutrient depletion. In a preferred example embodiment the algal cells are collected 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, or 36 h after induction of nutrient depletion.
[0052] In another example embodiment the algal cells are collected 1, 2, 3, 4, 5, 6 or 7 days after inducing nutrient depletion.
[0053] In an example embodiment the amount of light to which the algal cell is exposed in step c. corresponds to or exceeds E.sub.k, i.e. the amount of irradiance at which photosynthesis ceases to be light-limited. The light saturation parameter E.sub.k is given as E.sub.k=μ.sub.max/alpha, wherein alpha is the initial slope between growth rate and irradiance relationship for a given alga. At some irradiance level, growth rates reach a plateau. The light-saturated growth rate is denoted μ.sub.max. A skilled person is readily able to determine the E.sub.k of any algal species using methods known in the art. In an embodiment step c. is carried out by exposing the alga to an amount of light which has an intensity corresponding to or exceeding the light level of E.sub.k, 1.5×E.sub.k, 2×E.sub.k or 3×E.sub.k of said alga. Preferably the amount of light has in step c. an intensity equal to or below than needed at μ.sub.max.
[0054] In an example embodiment the amount of light in step c. may be at least 100, 110, 120, 130, 140, 150, 160, 170, 180, 190, 200, 210, 220, 230, 240, 250, 300, 350, 400, 450, 500, 550, 600, 560, 600, 650, 700, 750, 800, 850, 900, 950, 900, 950, 1000, 1100, 1200, 1300, 1400, 1500, 1550, 1600, 1650, 1700, 1750, 1800, 1850, 1900, 1950 or 2000 μmol photons m.sup.−2 s.sup.−1.
[0055] In an embodiment in the step a. the amount of light that the cell is exposed to has an intensity lower than E.sub.k of said alga.
[0056] In an example embodiment, the cultivation is done using a day-night light cycle. Examples of day-night light cycles according to the invention are 12 h light period and 12 h dark period (12-12 cycle), 11-13 cycle, 8-16 cycle, or any naturally occurring light-dark period, or a cycle mimicking the normal periodicity between day and night. The light exposure period in step c. is given and included in the light period to keep the total length of the cycle unchanged during the method.
[0057] In an example embodiment, the high light treatment is given at the start of the day period and the amount of light is kept essentially constant during the rest of the day period. Preferably, the amount of light that the cell receives is kept at an essentially constant high level during the light treatment and at an essentially constant lower level during the rest of the day period.
[0058] In an example embodiment, the above step c. is repeated at the start of each successive day period as long as the method is continued and until harvesting the algal biomass.
[0059] Algal cells are preferably started to be exposed to the light treatment when they have not yet entered the stationary growth phase. However, lipid content can be increased and chlorophyll content decreased with the present method also in the case when the cells have reached stationary phase. In either case the light treatment is not given until the nutritional depletion has begun.
EXAMPLES
[0060] The following examples are provided to illustrate various aspects of the present invention. They are not intended to limit the invention, which is defined by the accompanying claims.
[0061] Light and starvation effects in algal cells were studied both in actively growing algae cells (exponential growth) and with algae cells that had reached stationary phase. Four light levels were tested, namely 60, 200, 600 and 1700 μmol photons m.sup.−2 s.sup.−1, which represented the level of normal sun light penetrating algae cultivations to 2.2; 1.4; 0.7 and 0 cm depths (assuming algae biomass concentrations as 1 g DW L.sup.−1, Chlorophyll content of 1% of DW). Basic light level 60 μmol photons m.sup.−2 s.sup.−1 was the reference control value to which the impact of increased light was compared. Because the level 200 photons m.sup.−2 s.sup.−1 was high enough to see clear effects in algae cell physiology and behavior as lipid producers, we could identify the relation of the minimum light level that lead to strong impacts and the species-specific growth-irradiance relationship. Separate experiments were run with continuous light dosing and with pulses in second or minute scale. Best results, i.e. the fastest change to lipid accumulation phase and highest lipid:chlorophyll ratio of the algal cells, were obtained when extra light was given continuously at least for three hours.
[0062] Algae biomass was produced with maximum specific growth rate, and the nitrogen level was carefully monitored so that the photoactivation experiment was started immediately when inorganic nitrogen was under detection limit in the cultivation medium. The experimental cell density was intentionally low in order to avoid cellular shading and to provide the same light conditions to all the cells during the whole cultivation time.
[0063] The algae produced using the present method had high lipid content and lower chlorophyll content than obtained in the reference conditions. The present algae is especially useful when used for biofuel production because, in addition to high lipid content, the algae cells contain less chlorophyll which causes problems in lipid production and is difficult to remove from the algae biomass.
Example 1
[0064] The first example was done using P. tricornutum CCAP 1055/1, as it has a high growth rate, it is easy to cultivate and the chlorophyll analysis are reliable. Cells were cultivated in N-replete media using salinity of 6 PSU (8.12 mg NO.sub.3—N). Algae was cultivated at 60 μmol q m.sup.−2 s.sup.−1 and was kept in the exponential phase by diluting with nutrient replete culture media. Algae concentration was kept low to avoid self-shading. The daily dilutions kept the chlorophyll levels relatively low (around 100-200 μg L.sup.−1) and thus light conditions inside the cultivation units remained similar throughout the experiment (
[0065] In the experiment, the amount of cells (flowCAM), lipid accumulation (Nile Red) and photophysiology of the cells (AquaPen) were measured. Photophysiological measurements included light absorption, chl content and photochemical activity using variable fluorescence techniques. The latter was measured using fluorescence-irradiance curve technique (rapid light curves, Suggett et al 2003). For this analysis, subsamples were taken from each culture, as for other analyses, and the fluorescence induction curves were measured using various light levels. From fluorescence response vs. light level curves typical production-photosynthesis parameters were calculated (Maclntyre et al 2002).
[0066] In the exponential phase light dose affected the growth rate, but clearly the growth was already saturated at 200 μmol q m.sup.−2 s.sup.−1 (
[0067] In the onset of stationary phase the cell growth was rather similar in lowest light level than in exponential phase. In higher light levels the growth was even higher than during first part of the experiment. Nutrient results indicated that nitrogen was consumed at the onset of the second part of the experiment and was thus not yet limiting the growth to large extent (
[0068] Lipids started to increase rapidly after nitrogen was depleted. Within 11 hours Nile Red fluorescence was 4-7 fold compared to start of the period (
[0069] In the stationary phase it seems that nutrient stress combined with high light stress decreased the growth, caused large decrease of Chl fluorescence (non-photochemical quenching or photodamage) and decrease of photochemical activity. However, in the lipid increase was equal at all high light cultures. Relative decrease of chlorophyll in cell when grown in high light did not compromise lipid production.
TABLE-US-00001 TABLE 1 Relative increase of Nile Red fluorescence and ratio between Nile Red fluorescence and Chlorophyll concentration during the Light experiment 1. Time Irradiance 0 1 4 8 12 24 27 Exponential Increase of Lipids [Nile red fl] 60 1.00 1.03 0.97 0.40 0.54 1.32 1.40 60 1.00 1.06 1.05 0.41 0.46 1.31 1.34 200 1.00 1.10 1.40 1.37 2.27 2.46 3.06 600 1.00 1.17 1.58 1.52 2.38 2.57 3.75 1700 1.00 1.07 1.75 1.89 2.64 3.09 3.49 1700 1.00 1.10 1.66 1.67 2.80 2.82 3.28 Increase of Lipids vs. Chl [Nile red fl./Chl μgL−1] 60 1.00 1.06 0.89 0.33 0.39 0.81 0.82 60 1.00 1.02 0.93 0.31 0.32 0.78 0.76 200 1.00 1.06 1.34 1.32 2.06 1.77 2.11 600 1.00 1.18 1.54 1.42 2.18 1.92 2.66 1700 1.00 1.05 1.73 1.86 2.71 2.56 2.81 1700 1.00 1.09 1.58 1.67 2.88 2.24 2.48 Stationary Increase of Lipids [Nile red fl] 60 1.00 11.02 1.63 2.67 3.80 5.61 6.96 60 1.00 1.06 1.26 2.26 3.76 5.68 7.73 200 1.00 0.93 1.79 4.10 6.65 10.93 12.82 600 1.00 1.11 2.29 5.20 7.02 11.98 13.56 1700 1.00 1.02 1.68 4.14 6.05 10.77 11.42 1700 1.00 0.89 1.83 4.30 6.05 10.61 11.98 Increase of Lipids vs. Chl [Nile red fl./Chl pgL−1] 60 1.00 1.02 1.54 2.34 3.30 5.20 6.42 60 1.00 1.07 1.18 2.01 3.28 5.47 7.38 200 1.00 0.94 1.74 3.96 6.41 12.23 14.38 600 1.00 1.08 2.22 5.17 7.12 14.18 16.51 1700 1.00 0.99 1.66 4.36 6.53 15.57 17.28 1700 1.00 0.89 1.77 4.58 6.79 15.40 16.86
Example 2
[0070] The second experiment replicated the first experiment partly, but only light levels 60 and 200 μmol q m.sup.−2 s.sup.−1 were used and the measuring period was in the transition to stationary phase only. In addition we tested if the mode of supplying light in different pulses has an effect on lipid accumulation and photophysiology. This was done by applying pulsed light during measuring periods. Pulses were done at sec-min scale (45 sec dim light, 15 sec of high light) or min-hour scales (45 min dim light, 15 min high light). The light levels were dim light=60 μmol q m.sup.−2 s.sup.−1 and high light=600 μmol q m.sup.−2 s.sup.−1. The accumulated light dose for both pulsed light treatments equal the one with continuous level of 200 μmol q m.sup.−2 s.sup.−1.
[0071] The cell growth was highest at constant light at 200 μmol q m.sup.−2 s.sup.−1 (
[0072] Chlorophyll content of cells (
[0073] It is likely, from the experimental data collected here, that the time-scale for changes in pigmentation and lipid accumulation is from hours to days, as the shorter minute or second scale light pulses did not cause such strong acclimation.
Example 3
[0074] The experiment was carried out using the green algae Chlorella vulgaris. Based on the previous experiment, we used only two light treatments, and samples were taken at the beginning and at the end of light periods, for two days. Between experimental hours 11 to 24, the cells were in darkness, while at other times at given irradiances. Like for the previous experiments, cells were first cultivated at lowest irradiance (here, 80 μmol q m.sup.−2 s.sup.−1). At the onset from exponential to stationary phase, which is due to nitrogen depletion, the culture was divided into four bottles,
[0075] C. vulgaris showed high growth, in both cell numbers and in lipids, at high light (
[0076] The foregoing description has provided, by way of non-limiting examples of particular implementations and embodiments of the invention, a full and informative description of the best mode presently contemplated by the inventors for carrying out the invention. It is however clear to a person skilled in the art that the invention is not restricted to details of the embodiments presented in the foregoing, but that it can be implemented in other embodiments using equivalent means or in different combinations of embodiments without deviating from the characteristics of the invention.
[0077] Furthermore, some of the features of the afore-disclosed embodiments of this invention may be used to advantage without the corresponding use of other features. As such, the foregoing description shall be considered as merely illustrative of the principles of the present invention, and not in limitation thereof. Hence, the scope of the invention is only restricted by the appended patent claims.