WINDING MACHINE
20170334676 · 2017-11-23
Inventors
Cpc classification
B65H54/2818
PERFORMING OPERATIONS; TRANSPORTING
B65H2701/30
PERFORMING OPERATIONS; TRANSPORTING
B65H54/2803
PERFORMING OPERATIONS; TRANSPORTING
B65H54/543
PERFORMING OPERATIONS; TRANSPORTING
B65H2701/31
PERFORMING OPERATIONS; TRANSPORTING
B65H54/2821
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A winding machine (1) for a traversing application of a winding material (51) to a spool sleeve (27) comprises a spindle (8) which is supported for being rotated and for having a fixed axial position. The spindle (8) comprises an inner recess. The winding machine (1) comprises a drive driving the spindle (8) for a rotational movement and a traversing carriage (20). The traversing carriage (20) is supported on the spindle (8) for being movable with a traversing motion (18) in an axial direction relative to the spindle (8). A first coupling element serves for transmitting the rotational movement of the spindle (8) to the traversing carriage (20) and a second coupling element serves for transmitting the traversing motion (18) of the traversing carriage (20) to the spool sleeve (27). The winding machine (1) also comprises an actuation mechanism (30) executing the traversing motion (18). The actuation mechanism (30) is coupled to the traversing carriage (20) for transmitting the traversing motion (18) from the actuation mechanism (30) to the traversing carriage (20). The actuation mechanism (30) extends through the inner recess of the spindle (8).
Claims
1. A winding machine for a traversing application of a winding material to a spool sleeve comprising a) a spindle, said spindle being supported for being rotated and for having a fixed axial position and said spindle having an inner recess, b) a drive driving the spindle for a rotational movement, c) a traversing carriage, said traversing carriage being supported on the spindle for being movable with a traversing motion in an axial direction relative to the spindle, d) a first coupling element for transmitting the rotational movement of the spindle to the traversing carriage and e) a second coupling element for transmitting the traversing motion of the traversing carriage to the spool sleeve, f) an actuation mechanism, said actuation mechanism executing the traversing motion, said actuation mechanism comprising a coupling device which is coupled to the traversing carriage for transmitting the traversing motion from the actuation mechanism to the traversing carriage and said actuation mechanism extending through the inner recess of the spindle.
2. The winding machine of claim 1, wherein the first coupling element interacts with the spindle for transmitting the rotational movement of the spindle to the traversing carriage by a form-locking engagement in circumferential direction.
3. The winding machine of claim 1, wherein the traversing carriage comprises a traversing sleeve and the spindle extends through the traversing sleeve.
4. The winding machine of claim 2, wherein the traversing carriage comprises a traversing sleeve and the spindle extends through the traversing sleeve.
5. The winding machine of claim 4, wherein the first coupling element is a catch which is mounted to the traversing sleeve and which couples the spindle to the traversing sleeve by a form-locking engagement in circumferential direction.
6. The winding machine of claim 1, wherein the actuation mechanism comprises an actuation rod, said actuation rod extending through the inner recess of the spindle, said actuation rod executing the traversing motion and said actuation rod extending up to a free end portion of the spindle, where the actuation rod is coupled by the coupling device to the traversing carriage.
7. The winding machine of claim 6, wherein the coupling device comprises an axial support, which transmits the traversing motion from the actuation rod to the traversing carriage and enables a relative rotating motion of the traversing carriage relative to the actuation rod.
8. The winding machine of claim 6, wherein the coupling device closes off the inner recess of the spindle on a front side.
9. The winding machine of claim 7, wherein the coupling device closes off the inner recess of the spindle on a front side.
10. The winding machine of claim 1, wherein the second coupling element is a spool sleeve clamping device.
11. The winding machine of claim 10, wherein the spool sleeve clamping device a) comprises a not actuated configuration achieved without an actuation of the spool sleeve clamping device wherein the spool sleeve clamping device takes up its clamping position, in which the rotating motion of the traversing carriage and the traversing motion of the traversing carriage is transmitted by the spool sleeve clamping device to the spool sleeve, and b) comprises a release configuration achieved with an actuation of the spool sleeve clamping device wherein the spool sleeve clamping device releases the spool sleeve such that it is possible to remove the spool sleeve from the traversing carriage.
12. The winding machine of claim 11, wherein the spool sleeve clamping device comprises a radially, elastically deformable clamping sleeve which without actuation of the spool sleeve clamping device takes up the not actuated configuration, in which a surface area is spread in radial outer direction against an inner surface of the spool sleeve.
13. The winding machine of claim 11, wherein the spool sleeve clamping device is actuated and/or released in a way controlled by the motion of the traversing carriage.
14. The winding machine of claim 12, wherein the spool sleeve clamping device is actuated and/or released in a way controlled by the motion of the traversing carriage.
15. The winding machine of claim 14, wherein the clamping sleeve comprises an inclined surface, which in a way controlled by motion is pressed to an actuation surface by the traversing motion of the traversing carriage, where the actuation force exerted onto the inclined surface by the actuation surface causes a radial elastic deformation of the clamping sleeve.
16. The winding machine of claim 1, wherein the traversing motion is generated by a spindle drive.
17. The winding machine of claim 1, wherein the traversing motion is generated by an electric linear drive which is coupled to the traversing carriage.
18. The winding machine of claim 1, wherein the traversing motion is generated by a self reversing screw drive, where a traverse cam of the self reversing screw drive is driven by an electrical drive and in a reverse threading of the traverse cam a traverse cam catch is guided that is fixed against rotation but axially displaceably supported and that is coupled to the traversing carriage.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0036] In the following, the invention is further explained and described with respect to preferred exemplary embodiments illustrated in the drawings.
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
DETAILED DESCRIPTION
[0044]
[0045] The spindle 8 via a spindle bearing 10 is supported rotatably around a longitudinal and rotational axis 11 on the machine frame 3. The spindle bearing 10 forms a so-called overhung bearing. The spindle bearing 10 is arranged on one side of the machine frame 3 while the freely extending partial region of the spindle 8 in which the spool 12 is wound is arranged on the other side of the machine frame 3.
[0046] The spindle 8 is realised as a hollow shaft 13 with a continuous inner bore or recess 14. Through the inner recess 14 of the spindle 8 an actuation rod 15 extends. The end region of the actuation rod 15 extending from the spindle bearing 10 is connected with an actuator 16, which here is a linear drive 17. In the other end region which extends from the spindle 8, the actuation rod 15 via a coupling device 19 is coupled to the traversing carriage 20. By means of the actuator 16, the actuation rod 15 can be moved backwards and forwards coaxially to the rotational axis 11, in which way the actuation rod 15 executes a traversing motion 18.
[0047] Here, the traversing carriage 20 is realised with a traversing sleeve 21 which for the embodiment shown is realised integrally with a clamping sleeve 22. The coupling device 19 enables a transmission of axial forces so that via the coupling device 19 the traversing motion 18 is transmitted from the actuation rod 15 onto the traversing carriage 20. The coupling device 19, on the other hand, for the embodiment shown enables a relative rotation of the traversing carriage 20 with respect to the actuation rod 15. As will be explained in more detail in the following, in this way the traversing carriage 20 can perform the rotational motion 9 caused by the drive 2 with the spindle 8, while the actuation rod 15 does not execute a rotational motion 9, which simplifies a coupling of the actuation rod 15 with the actuator 16. (It is possible, however, that the coupling device 19 is not realised with such a relative rotational degree of freedom. In this case, the actuation rod 15 rotates with the traversing carriage 20 while a rotational degree of freedom can be provided in another place, especially in the coupling region of the actuation rod 15 to the actuator 16.)
[0048] The traversing carriage 20 is axially slidably but rotationally fixedly guided on the spindle 8. For the embodiment shown, the traversing sleeve 21 with which the traversing carriage 20 is formed in order to achieve this has an opening in which a catch 23 is fixed which for the embodiment shown is achieved by end-sided bolting. The catch 23 and the traversing sleeve 11 (including the bolting) form a plane cylindrical surface area. The catch 23 forms a rib extending with respect to the inner surface of the traversing sleeve 21 or a protrusion 24 which engages with an opening 25 or groove of the surface area of the spindle 8. By the engagement of the protrusion 24 of the catch 23 with the opening 25 of the spindle 8, a form-locking in the circumferential direction is created so that the rotational motion 9 is transmitted from the spindle 8 via the side boundaries of the opening 25, the protrusion 24, the catch 23 onto the traversing sleeve 21 and therefore the traversing carriage 20. The opening 25 is realised with a larger axial extension in the way of an elongated groove or an elongated hole so that the protrusion 24 can move in the opening 25 in the axial direction without eliminating the form-locking in the circumferential direction. This degree of freedom of motion of the protrusion 24 in the opening 25 is dimensioned at least so large that the protrusion 24 and therefore the traversing sleeve 21 and the traversing carriage 20 with respect to the spindle 8 can execute the traversing motion 18 at simultaneous taking along of the traversing carriage 20 by the spindle 8 with respect to the rotational motion 9.
[0049] Via a coupling device or spool sleeve clamping device 26, on the traversing carriage 20, here on the traversing sleeve 21, a spool sleeve 27 is held in such a way that the spool sleeve 27 executes [0050] the traversing motion 18 of the traversing carriage 20 created by the actuator 16 and transmitted via the actuation rod 15 and the coupling device 19 and [0051] the rotational motion 9 created by the drive 2 and transmitted from the spindle 8 via the catch 23 to the traversing carriage 20.
[0052] On the spool sleeve 27 in a way that is known as such a winding 28 of the spool 12 is formed while overlaying the rotational motion 9 and the traversing motion 18. The traversing motion 18 of the traversing carriage 20 leads to an axial relative motion between the traversing carriage 20 and the spindle 8 which is guided by the guiding units 29a, 29b, especially slide bearings, which are arranged between the inner surface of the traversing sleeve 21 and the surface area of the spindle 8. In the embodiment shown, the guiding units 29a, 29b are arranged on both sides of the catch 23. Between the actuator 16 and the traversing carriage 20 an actuation mechanism 30 is interposed, which transmits the traversing motion 18 to the traversing carriage 20 or causes it. For the embodiment shown, the actuation mechanism 30 is formed with the actuation rod 15 and the coupling device 19. For this actuation mechanism 30, by means of the actuation rod 15 the traversing motion 18 is completely led through the spindle 8 realised as a hollow shaft 13, led radially outside in the region of the coupling device 19 and then radially on the outside is led back from the surface area of the spindle 8. In a semi-longitudinal section therefore a flow of power results that corresponds to a lying U, where the coupling device forms the base arm of the U, while the actuation rod forms the radially inner side arm of the U and the other parallel and radially outer side arm of the U is formed by the traversing carriage 20. This U-shaped flow of power with the two side arms surrounds the freely extending end portion of the spindle realised as a hollow shaft 13 in this semi-longitudinal section.
[0053] The winding machine 1 has a control unit 31. The electrical lines 32 to 35 connected with this are shown in
[0054] In the detail II according to
[0055] On the side turned towards the spool 12, on the machine frame 3 an actuation body 38 is held which forms an actuation surface 39 or a conical actuation surface 70 inclined with respect to the rotational axis 11. The actuation surface 39 or conical actuation surface 70 in a way that will be explained in detail in the following comes into interaction with an inclined surface 40 or a conical inclined surface 69 of the traversing carriage 20, the traversing sleeve 22 and the clamping sleeve 22 which is inclined correspondingly with respect to the rotational axis 11 and is arranged in the end region of the machine frame 3 turned towards the machine frame 3.
[0056] In
[0057]
[0058] In
[0059] The functioning of the winding machine according to
[0060] To begin, with a spool sleeve 27 is pushed onto an empty spindle 8 and an empty traversing carriage 20 until it comes to rest on the front face against a rest 49. The rest 49 here is formed by a surrounding flange or collar 50 of the traversing carriage 20, the traversing sleeve 21 or the clamping sleeve 22, where the collar 50 on the side turned towards the machine frame 3 also forms the inclined surface 40 or the conical inclined surface 69.
[0061] Subsequently, the spool sleeve clamping device 26 is actuated, in which way a fixing of the spool sleeve 27 to the traversing carriage 20 is achieved which is rotationally fixed as well as secured axially.
[0062] Next, a winding good 51 is led towards the spool sleeve 27 in such a way that a winding is established. A catching device for the winding material 51 in the region of the winding machine 1 or the spool sleeve 27 can be provided that is known in itself. During the winding cycle then induced, the control unit 31 controls the drive 2 and the actuator 16 in a coordinated way so that in the creation of the winding 28 overlaying the traversing motion 18 and the rotational motion 9 a desired winding appearance is caused.
[0063] At finishing the winding 28, the spool sleeve clamping device 26 is released so that removal of the completely wound spool 12 from the traversing carriage 20 is possible. In a way known as such, at first a clipping of the winding good can occur. It is possible that the control unit 31 is equipped with a control logic by means of which purposely there can be a feeding of the winding good by a corresponding motion of the traversing carriage 20 to a catching device and/or a cutting device. This preferably occurs in a motional region of the actuator 16 which is not inside the usual stroke of the traversing motion 18 but outside it.
[0064] For the embodiment shown, the control unit 31 is equipped with control logic in such a way that the actuation of the spool sleeve clamping device 26 is achieved in a motion-controlled way via controlling the actuator 16, in order to do which the actuator 16 is controlled into a position which is outside the usual actuation path for the traversing motion 18. In this actuation position, for creating an actuation force via the actuator 16, the inclined surface 40 of the traversing carriage 20 is pressed against the actuation surface 39 fixed to the machine frame 3. Without creating this actuation force, the spool sleeve clamping device 26 is actuated in such a way that the spool sleeve 27 is held fixedly to the traversing carriage 20, while with creating the actuation force, the spool sleeve clamping device 26 is deactivated so that the spool sleeve 27 can be pushed slidably onto the traversing carriage 20 or be removed from it.
[0065] For creating the traversing motion 18 (with apart from that corresponding realisation of the winding machine 1), any actuator 16 can be employed. For the embodiment shown in
[0066]
[0067] Within the framework of the invention, any spool sleeve clamping device 26 can be employed. For the spool sleeve clamping device 26 in an exemplary way used in the previous figures, the traversing carriage 20, here the traversing sleeve 21, is realised as a clamping sleeve 22 which as a single part is shown in
[0068] In
[0069] The clamping sleeve 22 has an axial portion 71 in which the surface area 66 has an outer diameter in such a way that a play or a form fit to the inner surface 67 of the spool sleeve 27 results. In at least one further axial portion 72, which is arranged directly neighbouring the inclined surface 40 and/or the collar 50, the surface area 66 of the clamping sleeve 22 has an outer diameter which in an unloaded state is marginally larger than the inner diameter of the inner surface 67 of the spool sleeve 27, so that without effect of the actuation force in the region of the inclined surface 40 a clamping of the spool sleeve 27 onto the clamping sleeve 22 results. In this axial portion 72, the surface area 66 of the clamping sleeve 22 forms a contact surface 73 which in the clamping position is pressed against the inner surface 67 of the spool sleeve 27. The contact surface 73 in the axial portion 72 [0070] can be realised as continuous in the circumferential direction and over the entire circumference be pressed against the inner surface 67 of the spool sleeve or [0071] can only be realised in a partial circumferential portion which can for example be limited by the slit 63, where (possible with several slits 63) several contact surfaces 73 can be arranged distributed in the circumferential direction.
[0072] For the embodiment shown, the slit 63 separates a bowl- or bar-shaped segment of the clamping sleeve 22 oriented in the circumferential direction. This segment can be bent radially inwards around an axis oriented parallel to the longitudinal axis 11 with a bent bending rod oriented in the circumferential direction under creating the actuation force on the inclined surface 40, where a deformation region 74 in which the bending occurs is mostly arranged in the connecting region or “clamping region” of the separated bowl-shaped segment, while the contact surface 73 is mostly arranged in the end region of the separated bowl-shaped segment turned towards the portion 64 of the slit 63. For one of the multitudinous possible alternative embodiments, several slits 63 distributed around the circumference are only equipped with the axial portion 64 (that is, without portions 65). Between neighbouring slits 63, spring arms extending in parallel to the longitudinal axis 11 are then formed by the clamping sleeve 22, which are connected to the axial portion 71 in an end region while in the other end region it forms the collar 50 with inclined surfaces 40 each. In this case, the creation of the actuation force on the inclined surface 40 leads to the spring arms being bent around an axis oriented in the circumferential direction. Any other strains on the clamping sleeve 11 in the axial portion 72 for creating the radial clamping force or removing the radial clamping force are also possible.
[0073]
[0074] The winding material 51 can for example be threads, yarns, ribbons or tapes, wires, stranded wires, monofilaments, multifilaments or similar. It is possible that the control unit 31 is equipped with control logic in such a way that a removal of the completely wound spool 2 and an insertion of a new spool sleeve 27 is made possible by the traversing carriage 20 being moved into a removal position outside of the usual stroke for the traversing motion 18.
[0075] The present winding machine 1 with regard to further aspects can be realised corresponding to the usual winding machines. For example, the measures according to the invention can be employed for winding machines which have two or more spindle units which are for example held on a revolver and where alternatingly one spindle unit is brought into a changing position while the other spindle unit is in a winding position. It is also possible that the invention is used for a winding machine in which on one spindle and a common traversing carriage or several traversing carriages several spools are arranged one behind the other and are wound at the same time. It is also possible that several concentrically arranged spools on two spindles are each created.
[0076] For the embodiment shown, the actuation of the traversing carriage 20 is done from the free end region of the spindle, in order to achieve which the leading of the traversing motion through the spindle is done by means of the actuation rod. It is alternatively possible that the actuation rod extends only up to the axial region in which the spool 12 is arranged and engages with a circumferential groove of the traversing carriage with a radially oriented pin which extends through an elongated slit of the spindle. Finally, it is also possible that the actuation of the traversing carriage 20 occurs from the side turned towards the machine frame 3 and radially on the outside as seen from the spindle.
[0077] It is possible also that several slits 63 of any and of the same or different shapes are provided on the clamping sleeve 22.
[0078] It is possible that through the radial clamping of the surface area 66 of the clamping sleeve 22 to the inner surface 67 of the spool sleeve 27 a friction-locking is induced which avoids an axial relative motion of the spool sleeve 27, possibly with the winding 28 formed on it, with respect to the clamping sleeve 22. Furthermore, by means of this friction-locking there can also be the transmission of the driving motion from the clamping sleeve 22 to the spool sleeve 27. Finally, a position fixing of the spool sleeve 22, possibly with the winding 28 formed on it, to the clamping sleeve 22 can occur with coaxial arrangement and centering of the spool sleeve 27 on the clamping sleeve 22.
[0079] For a different embodiment, in addition to the friction-locking between the clamping sleeve 22 and the spool sleeve 27 also a form-locking in the circumferential direction can be used to transmit the driving motion from the clamping sleeve 22 to the spool sleeve 27. To mention only an example, the spool sleeve 27 in the end region turned towards the machine frame 3 can comprise at least one axial slit, an opening or a groove with which a rib, a protrusion or an axially orientated pin of the clamping sleeve 22 engages with a pushing of the spool sleeve 27 onto the clamping sleeve 22. Via the connection between the slit, opening or groove and the protrusion, the rib or the pin, then there can be the transmission of the driving motion from the clamping sleeve 22 onto the spool sleeve 27. The other way around, the spool sleeve 27 can have a radially inwards oriented protrusion, a rib or a pin which then engages with an opening, a groove or a slit in the clamping sleeve 22. In the two mentioned cases then the friction-locking between the clamping sleeve 22 and the spool sleeve 27 is only or preferentially responsible for the axial fixing of the spool sleeve 27 on the clamping sleeve 22 and/or the centering or the pre-setting of the coaxial position of the spool sleeve 27 on the clamping sleeve 22. It is understood that a form-locking and a friction-locking can also complement each other for the transmission of the moment of torque. Possibly, for the transmission of the moment of torque via a form-locking, the application of the spool sleeve 27 onto the clamping sleeve 22 occurs for a given circumferential orientation of the spool sleeve 27 relative to the clamping sleeve 22.
[0080] The diameter, the wall strength, the material and the stiffness of the clamping sleeve 22 are preferably chosen in such a way that with the actuation of the clamping sleeve 22 a radial deformation results which results in a change of the radius of the clamping sleeve 22 in the region of the contact surface 73 in the region of 0.2 mm to 35.0 mm, especially 0.5 mm to 20.0 mm or 0.5 mm to 15.0 mm. The surface area 66 in the region of the contact surface 73 in the actuated configuration preferably has a radius which corresponds to the nominal size of the radius of the inner surface 67 of the spool sleeve 27 (possibly forming a play), while in the not actuated configuration without the spool sleeve 27 arranged on it the surface area 66 of the clamping sleeve 22 has a size that is larger by 0.5 mm to 20 mm with respect to the nominal size of the spool sleeve 27. The moment of torque transferable in a friction-locking way via the clamping sleeve 22 is strongly influenced by the material and the material strength of the clamping sleeve 22 and the spool sleeve 27. It is possible that the friction conditions between spool sleeve 27 and clamping sleeve 22 are influenced by a suitable coating of the surface area 66 and/or the inner surface 67 increasing the friction, for example with a coating made of rubber at least in the region of the contact surface 73. It is possible that the spool sleeve 27 is made of paper, plastic, aluminium or steel. The clamping sleeve 22 is preferably made of steel, aluminium or plastic. The moment of torque transmitted in a friction-locking way from the clamping sleeve 22 onto the spool sleeve 27 preferably is larger than 100 Nm.
[0081] For the shown embodiment a first coupling element 75 for transmitting the rotational movement of the spindle 8 to the traversing carriage 20 is embodied as the catch 23 and a second coupling element 76 for transmitting the traversing movement (and optionally also the rotational movement) of the traversing carriage 20 to the spool sleeve 27 is embodied as the spool sleeve clamping device 26. However, also other embodiments of the coupling elements 75, 76 for transmitting these movements are covered by the present invention.
[0082] Many variations and modifications may be made to the preferred embodiments of the invention without departing substantially from the spirit and principles of the invention. All such modifications and variations are intended to be included herein within the scope of the present invention, as defined by the following claims.