MAGNETOCALORIC THERMAL APPARATUS
20170336108 · 2017-11-23
Inventors
Cpc classification
F25B21/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02B30/00
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
A magnetocaloric thermal apparatus (1) with a structure that rotates about a longitudinal axis (L), comprising a magnetic arrangement that defines at least two air gaps (E1, E2) parallel to each other and configured to create, in each of the air gaps, a magnetic field variable about the longitudinal axis (L). Two supports (S1, S2) carry magnetocaloric elements (2) and are positioned each in the midplane (P1, P2) of one of the air gaps. The magnetic arrangement and the supports are in relative movement with respect to one another and positioned angularly with respect to one another about the longitudinal axis (L) so as to generate a phase shift between the magnetic cycle undergone by the magnetocaloric elements (2) of one of the supports (S1) in one of the air gaps and the magnetic cycle undergone by the magnetocaloric elements of the other support (S2) in the other air gap.
Claims
1-16. (canceled)
17. A magnetocaloric thermal apparatus (1, 10, 100, 110) with a structure that rotates about a longitudinal axis (L), the thermal apparatus (1, 10, 100, 110) comprising: a magnetic arrangement defining at least two air gaps (E1, E2) at least partly superimposed and parallel to each other, and configured to create, in each of the air gaps (E1, E2), a magnetic field variable about the longitudinal axis (L), at least two at least partly superimposed supports (S1, S2) each being located in a midplane (P1, P2) of one of the air gaps (E1, E2) and carrying magnetocaloric elements (2) at least partly superimposed between the supports, the magnetic arrangement and the supports (S1, S2) being in relative movement with respect to one another, about the longitudinal axis (L), to subject the magnetocaloric elements (2) of each support (S1, S2) to a magnetic cycle created by the variable magnetic field in the corresponding air gap (E1 E2), wherein the magnetic arrangement and the supports (S1, S2) are positioned angularly with respect to one another about the longitudinal axis (L) so as to generate a phase shift between the magnetic cycle undergone by the magnetocaloric elements (2) of one of the supports (S1) in one of the air gaps (E1) and the magnetic cycle undergone by the magnetocaloric elements of the other support (S2) in the other air gap (E2), so that the magnetocaloric elements (2) enter the magnetic field of the air gaps (E1, E2) progressively and continuously between the supports (S1, S2), and an obtained magnetic attraction effort then being almost constant.
18. The thermal apparatus (1, 10) according to claim 17, wherein the magnetic arrangement comprises first, second and third magnetizing structures (SM1, SM2, SM3) each provided with at least one pair of magnetic poles (P11, P12; P21, P22; P23, P24; P31, P32), and positioned successively along the longitudinal axis (L) of the thermal apparatus (1, 10) so as to define, with their pairs of magnetic poles (P11, P12; P21, P22; P23, P24; P31, P32), the air gaps (E1, E2), and the magnetizing structures (SM1, SM2, SM3) are positioned angularly with respect to each other about the longitudinal axis (L) in order to generate a magnetic cycle, in one of the air gaps (E1), that is shifted by a phase-shift angle with respect to the magnetic cycle in the other air gap (E2).
19. The thermal apparatus (1, 10) according to claim 18, wherein the first and the third magnetizing structures (SM1, SM3) are identical and mounted with an angular offset of angle (α) therebetween that corresponds to the phase-shift angle.
20. The thermal apparatus (1, 10) according to claim 19, wherein the second magnetizing structure (SM2) comprises, on the one hand, first magnetic poles (P21, P22) that form a first air gap (E1) with the corresponding magnetic poles (P11, P12) of the first magnetizing structure (SM1) and, on the other hand, second magnetic poles (P23, P24) that form a second air gap (E2) with the corresponding magnetic poles (P31, P32) of the third magnetizing structure (SM3), and the first magnetic poles (P21, P22) and the second magnetic poles (P23, P24) of the second magnetizing structure (SM2) are mounted with an angular offset of angle (α) therebetween that corresponds to the phase-shift angle.
21. The thermal apparatus (1) according to claim 18, wherein the first and the third magnetizing structures (SM1, SM3) are mounted head to tail and angularly offset by an angle (α) that corresponds to the phase-shift angle, the first magnetic poles (P21, P22) of the second magnetizing structure (SM2) have a same magnetization direction as the magnetic poles (P11, P12) of the first magnetizing structure (SM1) they cooperate with to form the air gap (E1), the second magnetic poles (P23, P24) of the second magnetizing structure (SM2) have a same magnetization direction as the magnetic poles (P31, P32) of the third magnetizing structure (SM3) they cooperate with to form the air gap (E2), and the magnetization direction of the first and the second magnetic poles (P21, P22, P31, P32) is the same to create one single circulation loop (B) of the magnetic flux inside of the apparatus (1) passing through the first, the second and the third magnetizing structures (SM1, SM2, SM3).
22. The thermal apparatus (10) according to claim 18, wherein the first and the third magnetizing structures (SM1, SM3) are mounted opposite to each other and angularly offset by an angle (α) that corresponds to the phase-shift angle, the first magnetic poles (P21, P22) of the second magnetizing structure (SM2) have a same magnetization direction as the magnetic poles (P11, P12) of the first magnetizing structure (SM1) they cooperate with to form the air gap (E1) and create a first circulation loop (B1) of the magnetic flux inside of the apparatus (10) passing through the first magnetic poles (P21, P22) of the second magnetizing structure (SM2) and the magnetic poles (P11, P12) of the first magnetizing structure (SM1), the second magnetic poles (P23, P24) of the second magnetizing structure (SM2) have the same magnetization direction as the magnetic poles (P31, P32) of the third magnetizing structure (SM3) they cooperate with to form the air gap (E2) and create a second circulation loop (B2) of the magnetic flux inside of the apparatus (10) passing through the second magnetic poles (P23, P24) of the second magnetizing structure (SM2) and the magnetic poles (P31, P32) of the third magnetizing structure (SM3), and the magnetization direction of the second magnetic poles (P23, P24) is opposite to that of the first magnetic poles (P21, P22) to have the magnetic flux circulate in the first loop (B1) in the direction opposite to the magnetic flux that circulates in the second loop (B2).
23. The thermal apparatus (1, 10) according to claim 18, wherein the magnetocaloric elements (2) are positioned angularly on their supports (S1, S2) with respect to each other according to an angle (0) and the phase-shift angle is smaller than the angle (0) between two adjacent magnetocaloric elements (2).
24. The thermal apparatus (1, 10) according to claim 17, wherein the supports (S1, S2) are geometrically identical and arranged parallel to each other in the corresponding air gaps (E1, E2) without angular offset.
25. The thermal apparatus (100, 110) according to claim 18, wherein the supports (S1, S2) are geometrically identical, arranged parallel to each other in the corresponding air gaps (E1, E2) and offset angularly with respect to each other by an angle (β) that corresponds to the phase-shift angle.
26. The thermal apparatus (100, 110) according to claim 25, wherein the magnetocaloric elements (2) are positioned angularly on their supports (S1, S2) with respect to each other according to an angle (θ) and the angular offset (β) between the two supports (S1, S2) is smaller than the angle (θ) between two adjacent magnetocaloric elements (2).
27. The thermal apparatus (100, 110) according to claim 25, wherein the magnetic arrangement comprises first, second and third magnetizing structures (SM1, SM2, SM3) positioned successively along the longitudinal axis (L) and defining, with their aligned magnetic poles (P11, P12; P21, P22; P23, P24; P31, P32) mounted according to two opposite magnetization directions, a first (E1) air gap and a second (E2) air gap.
28. The thermal apparatus (1, 10 100, 110) according to claim 17, wherein the magnetocaloric elements (2) comprise N rectangle parallelepipeds provided with magnetocaloric material and arranged in a crown-shaped area (C) of the support (S1, S2), and the crown (C) is centered along the longitudinal axis (L).
29. The thermal apparatus (1, 10 100, 110) according to claim 28, wherein the crown (C) is defined by two concentric circles called an internal circle and an external circle (3, 4), two of the opposite sides of the rectangle parallelepipeds that form the magnetocaloric elements (2) called end sides (F) are tangent each to one of the concentric circles, and the longitudinal median axes of two adjacent magnetocaloric elements (2) form between them the angle (θ) equal to 360/N degrees.
30. The thermal apparatus according to claim 29, wherein the magnetic poles (P11, P12, P21, P22, P23, P24, P31, P32) have the shape of ring portions that extend over angular sectors whose angle is determined so that entry of the magnetocaloric elements (2) in the magnetic field of the magnetic poles starts with an edge that belongs to one of the end sides (F).
31. The thermal apparatus (1, 10 100, 110) according to claim 17, wherein the magnetocaloric elements (2) are positioned radially on the support (S1, S2).
32. The thermal apparatus (1, 10 100, 110) according to claim 18, wherein the magnetic poles (P11, P12; P21, P22; P23, P24; P31, P32) of each magnetizing structure (SM1, SM2, SM3) are identical, but mounted according to two opposite magnetization directions.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0029] The present invention and its advantages will be better revealed in the following description of embodiments given as non limiting examples, in reference to the drawings in appendix, in which:
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
ILLUSTRATIONS OF THE INVENTION AND VARIOUS WAYS OF REALIZING IT
[0037] In the illustrated embodiment examples, the identical pieces or parts have the same numerical references.
[0038] The attached
[0039] First magnetizing structure SM.sub.1 and third magnetizing structure SM.sub.3 of thermal apparatus 1, 10, 100, 110 are preferably identical. This allows having only one part liable to form first SM.sub.1 and third SM.sub.3 magnetizing structures. In the embodiments represented in
[0040] In both embodiments, second magnetizing structure SM.sub.2 is located between first magnetizing structure SM.sub.1 and third magnetizing structure SM.sub.3 in order to delimit at least two and in the represented example four air gaps E.sub.1, E.sub.2 at least partly superimposed two by two and diametrally opposed two by two about transversal planes P.sub.1 and P.sub.2 parallel to central plane P, a support S.sub.1, S.sub.2 carrying magnetocaloric elements 2 being mounted in each of them. Moreover, air gaps E.sub.1 and E.sub.2 can have the same volume.
[0041] In both illustrated embodiments, the magnetocaloric elements 2 of each support S1, S2 are split up in four groups, of which two diametrally opposed groups located each in one of air gaps E.sub.1, E.sub.2 and subjected to a magnetization phase during which they generate calories, alternating with two other groups located each outside of said air gaps E.sub.1, E.sub.2 and subjected to a demagnetization phase during which they generate frigories. This arrangement depends of course on the number of magnetic poles defined by magnetizing structures SM.sub.1, SM.sub.2, SM.sub.3.
[0042] In all cases, the magnetocaloric elements 2 of supports S1, S2 are at least partly superimposed or substantially aligned with each other, and they are in a same magnetic state, with the difference of the offset angle. They thus can be connected to each other in a same thermal loop, allowing to simplify and optimize the design of the (not represented) heat transfer fluid circulating devices. The superposition about longitudinal axis L of magnetizing structures SM.sub.1, SM.sub.2, SM.sub.3 and of supports S1, S2 allows increasing the number of magnetocaloric elements 2 which are in a same magnetic state for the purpose of increasing the temperature gradient if they are connected serially or the thermal output if they are connected in parallel, without having to multiply the number of (not represented) devices for circulating the heat transfer fluid through said magnetocaloric elements 2. According to a first embodiment referring to
[0043] In both embodiments, each magnetizing structure SM.sub.1, SM.sub.2, SM.sub.3 comprises a base 6, 7, 8 out of a ferromagnetic material, on which permanent magnets and/or ferromagnetic parts forming at least one pair of diametrally opposed magnetic poles P.sub.11, P.sub.12; P.sub.21, P.sub.22; P.sub.23, P.sub.24; P.sub.31, P.sub.32 are mounted. In the illustrated examples, the magnetic poles comprise each three magnets mounted on base 6, 7, 8. The base of first and third magnetizing structures SM.sub.1, SM.sub.3 is made out of a material able to conduct the magnetic field that is to circulate between the two magnetic poles P.sub.11, P.sub.12; P.sub.31, P.sub.32 of each first and third magnetizing structure SM.sub.1, SM.sub.3.
[0044] For that purpose, magnetic pole P.sub.11 of first magnetizing structure SM.sub.1 has a magnetic induction resultant R.sub.11 that is on the one hand parallel to longitudinal axis L and to magnetic induction resultant R.sub.12 of the other magnetic pole P.sub.12 of this first magnetizing structure SM.sub.1 and, on the other hand, has a direction opposite to magnetic induction resultant R.sub.12 of said magnetic pole P.sub.12 This applies to the other magnetizing structures SM.sub.2 and SM.sub.3. So, for every pair of magnetic poles P.sub.21, P.sub.22; P.sub.23, P.sub.24; P.sub.31, P.sub.32 of a same magnetizing structure and located in a same pair of air gaps E.sub.1, E.sub.2, the induction resultants R.sub.21, R.sub.22; R.sub.23, R.sub.24; R.sub.31, R.sub.32 are parallel to each other and to longitudinal axis L, with an opposite direction.
[0045] Therefore, referring to the first embodiment, by orienting the magnetization directions or magnetic induction resultants R.sub.H, R.sub.21, R.sub.23, R.sub.31 of magnetic poles P.sub.11, P.sub.21, P.sub.23, P.sub.31 located on a same side of thermal apparatus 1 in one direction and those R.sub.12, R.sub.22, R.sub.24, R.sub.32 of opposed magnetic poles P.sub.12, P.sub.22, P.sub.24, P.sub.32 located on the other side of thermal apparatus 1 in the opposite direction, as shown more specifically in
[0054] Referring to the variant of this embodiment illustrated in
[0059] Likewise, referring to
[0064] In both embodiments, supports S.sub.1, S.sub.2 and magnetizing structures SM.sub.1, SM.sub.2, SM.sub.3 are mounted about longitudinal axis L of thermal apparatus 1 with a relative rotary movement of the ones with respect to the others, so that magnetocaloric elements 2 can alternately enter and exit air gaps E.sub.1, E.sub.2.
[0065] Preferably, in order to simplify the mechanical construction and the fluid flows, supports S.sub.1 and S.sub.2 are fixed and magnetizing structures SM.sub.1, SM.sub.2, SM.sub.3 are brought into rotation about longitudinal axis L by any suitable driving means. To that purpose, the relative position of the magnetizing structures SM.sub.1, SM.sub.2, SM.sub.3 with respect to each other is maintained fixed, either rigidly or by magnetic attraction between them, for example. In this latter case, at least one of the magnetizing structures SM.sub.1 is mounted rigidly on longitudinal axis L, which drives it into a rotational movement and the other magnetizing structures SM.sub.2, SM.sub.3 are mounted free to rotate on longitudinal axis L and driven in rotation by the magnetic attraction of moving magnetizing structure SM.sub.1.
[0066] Even though magnetocaloric elements 2 represented in the attached drawings have the shape of rectangle parallelepipeds, this configuration is not limiting, and other shapes can be envisaged. So, for example, the magnetocaloric elements can have the shape of blocks, porous or comprising circulation channels, whose base is trapezoidal or comprises lateral sides which are not parallel to each other.
[0067] The supports S.sub.1, S.sub.2 comprising magnetocaloric elements 2 are preferably geometrically identical.
[0068] The present invention differs from those disclosed in the aforementioned applications by the specific positioning of magnetizing structures SM.sub.1, SM.sub.2, SM.sub.3 with respect to each other and/or by the positioning of supports S.sub.1 and S.sub.2 with respect to each other. In fact, an angular offset is realized, which allows obtaining a preferably identical magnetic induction, but which is offset or phase-shifted between the at least partly superimposed air gaps E.sub.1, E.sub.2. This way, a magnetic compensation takes place between the magnetic efforts necessary to achieve a continuous movement of magnetizing structures SM.sub.1, SM.sub.2, SM.sub.3 with respect to supports S.sub.1, S.sub.2 of said magnetocaloric elements 2, or vice-versa.
[0069] So, referring to
[0070] This offset angle α of magnetizing structures SM.sub.1 and SM.sub.3 in
[0071] Magnetocaloric elements 2 are preferably arranged in an annular area of supports S.sub.1 and S.sub.2 that has the shape of a crown C. This crown C is delimited by an internal circle 3 and an external circle 4 that is concentric to internal circle 3. In the represented examples, the two most distant opposed sides of said magnetocaloric elements 2 are each tangent to one of concentric circles 3 and 4 and the longitudinal median axes of two adjacent magnetocaloric elements 2 form an angle θ equal to 360/N degrees to one another, N being the number of magnetocaloric elements 2 carried by a support S.sub.1, S.sub.2. Moreover, offset angle α of magnetizing structures SM.sub.1 and SM.sub.3 is preferably smaller than angle θ between two adjacent magnetocaloric elements 2.
[0072] Moreover, to further even more the continuous rotation of the various moving elements in thermal apparatus 1, 10 according to the invention, the various magnetocaloric elements 2 can be oriented with respect to the lateral sides of the magnetic poles so that the entry of magnetocaloric elements 2 in the magnetic fields of air gaps E.sub.1, E.sub.2 takes place progressively, starting with a corner or an angular end of magnetocaloric elements 2, and in particular with an edge 5 belonging to one of end sides F most distant from magnetocaloric elements 2, that is to say the side tangent to internal circle 3. This allows achieving a progressive entry of magnetocaloric elements 2 in the magnetic field, and thus furthering a continuous movement of magnetizing structures SM.sub.1, SM.sub.2, SM.sub.3 with respect to supports S.sub.1 and S.sub.2 of magnetocaloric elements 2. Such configuration can also be transposed in the second embodiment, in which supports S.sub.1 and S.sub.2 are angularly offset.
[0073] In this first embodiment, illustrated in
[0074] In such configuration, the field penetration effort is limited because the attraction effort of support S.sub.2 in the magnetic field of air gaps E.sub.2 does not take place simultaneously with the attraction effort of support S.sub.1 in the magnetic field of air gaps E.sub.1. Due to the successive penetrations of magnetocaloric elements elements 2 of support S.sub.1 in the magnetic field of air gaps E.sub.1 and of magnetocaloric elements elements 2 of support S.sub.2 in the magnetic field of air gaps E.sub.2, the magnetic effort then becomes continuous and almost constant.
[0075] In this configuration, the magnetic poles of the three magnetizing structures SM.sub.1, SM.sub.2, SM.sub.3 extend on an identical angular sector, but which is angularly offset for some of said magnetic poles.
[0076]
[0077] In the thermal apparatuses 1, 10, 100, 110 described, a magnetic cycle comprises two magnetization phases that correspond, for magnetocaloric elements 2, to a position between two magnetic poles P.sub.11, P.sub.21; P.sub.12, P.sub.22; P.sub.23, P.sub.31; P.sub.24, P.sub.32, and two demagnetization phases that correspond, for magnetocaloric elements 2, to a position outside of said poles. Therefore, during a complete revolution of the magnetic arrangement about longitudinal axis L, each magnetocaloric element 2 experiences two successive magnetocaloric cycles comprising two magnetizations and two demagnetizations.
[0078] In the examples of thermal apparatuses 100, 110 represented in
[0079] The invention is not restricted to the configuration as illustrated of magnetic poles P.sub.11, P.sub.12, P.sub.21, P.sub.22; P.sub.23, P.sub.24, P.sub.31, P.sub.32 and of supports S.sub.1, S.sub.2. So, the magnetic poles, which are represented provided with three permanent magnets, may comprise a different number of permanent magnets, for example only one with different shapes.
[0080] Likewise, the shape of the magnetic poles may differ from that illustrated, and be adapted to the shape and volume of air gaps E.sub.1, E.sub.2 dictated by the shape of supports S.sub.1, S.sub.2 and of magnetocaloric elements 2 to be subjected to the magnetic field of air gaps E.sub.1, E.sub.2, as well as to the intensity of this magnetic field.
[0081] The means for circulating the heat transfer fluid are not represented. They may be provided in the form of of pistons or membranes mechanically driven by a cam that is itself driven in rotation.
[0082] Possibilities for Industrial Application:
[0083] This description shows clearly that the invention allows reaching the goals defined, that is to say offer a magnetocaloric thermal apparatus with the most constant and stable rotational speed possible, with a low sound level, an improved service life and a structurally simple manufacturing. The invention thus allows avoiding the oversizing of the motor that is necessary in the case of large torque variations associated with the variations of the magnetic efforts and allows increasing the average efficiency of said motor and therefore of said apparatus, given that motor consumption is higher in its high torque range.
[0084] Such apparatus can in particular find an application, as well industrial as domestic, when it is integrated in a magnetocaloric thermal appliance intended for operation in the area of cooling, air conditioning, tempering, heating or others, at competitive costs and with reduced space requirements.
[0085] The present invention is not restricted to the examples of embodiment described, but extends to any modification and variant which is obvious to a person skilled in the art.