Method and Device for Producing a Hollow Cylindrical, Edible Container Composed of a Vegetable Item or Fruit Item
20170332681 · 2017-11-23
Assignee
Inventors
Cpc classification
A47J17/16
HUMAN NECESSITIES
A23P20/25
HUMAN NECESSITIES
International classification
A23L19/00
HUMAN NECESSITIES
A23N7/08
HUMAN NECESSITIES
Abstract
A method and device for producing a hollow cylindrical, edible container composed of a vegetable item or fruit item (10), in particular of a cucumber, courgette or the like, which can be filled with a filling. The device has a centring means (11) for centring and fixing the fruit item (10), a hollowing-out means (21) for removing the core of the fruit item (10) and forming an internal cavity, and a peeling device for removing the outer shell of the fruit item (10).
Claims
1. A method for producing a hollow cylindrical edible container composed of a vegetable item or a fruit item, especially a cucumber, zucchini, or the like, which can be filled with a filling, comprising steps of: a) centering and fixing of the fruit in a centering device; b) separating of at least one end region of the fruit; c) hollowing out of the core of the fruit to form an interior cavity, the core being hollowed out only for a partial region of the fruit so that a closed bottom of the remains. d) removing of an outer shell of the fruit.
2. The method of claim 1, wherein the interior cavity of the container is filled with a suitable filling.
3. The method of claim 1, wherein an outside of the container is processed.
4. The method of claim 3, wherein a granular coating is applied to the outside of the container, especially one of sesame seeds or coconut flakes.
5. The method of claim 1, wherein the centering device for the centering and fixing of the fruit switches from a position of rest to a fixation position, wherein the fruit can be placed in the centering device in the position of rest, while the fruit is firmly fixed and centered in the fixation position.
6. The method of claim 1, wherein the centering device switches from a centering position to a peeling position, wherein in the centering position, the method steps a) to c) are performed, and in the peeling position method step d) is performed.
7. The method of claim 6, wherein the fruit is held in the peeling position by a holding device.
8. The method of claim 7, wherein a hollow tube of the holding device is introduced into the interior cavity of the fruit in order to fix the fruit.
9. The method of claim 7, wherein the fruit is stripped off at a stripping-off device for removal from the holding device.
10. The method of claim 1, wherein a leveling of the fruit along its entire length is accomplished during method step a).
11. A hollow cylindrical container made by the method of claim 1.
12. An apparatus for producing a hollow cylindrical edible container composed of a vegetable item or a fruit item, especially a cucumber, zucchini, or the like, which can be filled with a filling, comprising: a) a centering device for the centering and fixing of the fruit; b) a hollowing-out device for the removing of the core of the fruit and forming of an interior cavity, wherein the hollowing-out device comprises a cutting device for separating the core from a bottom of the fruit, and c) a peeling device for the removing of the outer shell of the fruit.
13. The apparatus of claim 12, wherein the centering device and at least one of the hollowing-out device and the peeling device can travel relative to each other.
14. The apparatus of claim 12, wherein at least one of the hollowing-out device and the peeling device comprise a hollow knife, which is coupled to a drive unit.
15. The apparatus of claim 12, wherein the centering device comprises at least two centering shells enclosing the fruit.
16. The apparatus of claim 12, wherein a cutting device is provided for the separating of an end region of the fruit.
17. The apparatus of claim 12, wherein a filling device is provided for the placing of a filling in the interior cavity of the fruit.
18. The apparatus of claim 17, wherein the filling device comprises a carriage for holding the filling and a piston able to travel relative to it for the emptying of the carriage.
19. The apparatus of claim 12, wherein a control device is provided, which controls an automatic feeding of at least one of the hollowing-out device, the peeling device and the filling device.
20. The apparatus of claim 12, wherein a base body is provided with a longitudinal groove running in the longitudinal direction for introducing at least one of the centering device, the hollowing-out device, the peeling device the filling device and the garnishing device.
21. The apparatus of claim 20, wherein electrical contacts for at least one of the centering device, the hollowing out device, the peeling device and the filling device are provided on the base body, especially at a longitudinal groove.
22. The apparatus of claim 12, wherein the centering device comprises a holding unit.
23. The apparatus of claim 22, wherein the holding unit comprises several holding elements, which are staggered in the longitudinal direction.
24. The apparatus of claim 23, wherein the holding elements each form one first holding jaw and one second holding jaw, which can travel relative to each other.
25. The apparatus of claim 23, wherein the holding elements are outfitted with a pressure sensor.
26. The apparatus of claim 12, wherein the cutting device is designed for the cutting of a defined bottom in the interior cavity of the fruit.
27. The apparatus of claim 26, wherein the hollowing out device is designed as a spiral drill, in which the cutting device for the cutting of a defined bottom is arranged at the end face.
28. The apparatus of claim 12, wherein the device comprises a holding device for the fixing of the fruit.
29. The apparatus of claim 28, wherein the holding device comprises a hollow tube with a vent opening.
30. The apparatus of claim 29, wherein the hollow tube comprises a smooth surface.
31. The apparatus of claim 12, wherein the peeling device comprises a stripping device for the stripping of the fruit off from the hollow tube.
32. The apparatus of claim 12, wherein the peeling device comprises a horizontally movable peeling knife.
33. The apparatus of claim 31, wherein the stripping device comprises a stripping plate with a through opening for the stripping of the fruit off from the hollow tube.
34. The apparatus of claim 12, wherein the centering device and the peeling device are fastened on the base body and are able to jointly travel vertically in order to switch from a centering position to a peeling position.
35. The apparatus of claim 12, wherein the holding device and the hollowing-out device are fastened on the base body and are able to jointly travel horizontally.
36. The apparatus of claim 12, wherein the device comprises a cleaning device for the cleaning at least one of the hollowing-out device, the peeling device and the holding device.
Description
BRIEF DESCRIPTION OF THE DRAWING FIGURES
[0054] The invention shall be explained more closely below with the aid of sample embodiments, which are shown schematically in the drawings.
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DETAILED DESCRIPTION OF THE INVENTION
[0071]
[0072] The centering device 11, as represented in
[0073] In the area of the centering device 11 there is arranged a cutting device 17, having a stand 18 which is secured to the base body 15. On the stand 18, two knives 19a, 19b are arranged and able to travel, serving to separate the end regions 10d, 10e of the cucumber 10. This shall be described in connection with
[0074] The hollowing-out device 21 comprises a hollow knife 23, which is provided with a serration 23a at the end face. The hollow knife 23 is connected at the opposite end to a drive unit 24, in which an electric motor is provided for example. The activating of the drive unit 24 is done by a switch 25.
[0075] The hollowing-out device 21 serves to remove the core 10a of the cucumber 10. For this, the hollowing-out device 21 can travel relative to the centering device 11 in the longitudinal direction. Only a partial hollowing out occurs here, so that a closed bottom 10d of the cucumber 10 remains.
[0076] The peeling device 26, which can also be designed as a milling cutter, serves to remove the outer shell 10c of the cucumber 10. The peeling device 26 comprises a hollow knife 27, whose free end is provided with a serration 27a. The hollow knife 27 is connected to a drive unit 28, comprising an electric motor, not otherwise represented. The drive unit 28 can be activated by a switch 29. The peeling device 26 is secured by a foot 30 to the longitudinal groove 16 of the base body 15.
[0077] The peeling device 26 is able to travel relative to the centering device 11, in which the cucumber 10 is held. The outer shell of the cucumber 10 can be removed with the peeling device 26. At the same time, a uniform surface of the cucumber 10 is produced by the peeling of the outer shell.
[0078] A control device 14 controls an automatic feeding of the hollowing-out device 21, the peeling device 26 and a filling device 36.
[0079] The centering, slicing to length, and hollowing out of the cucumber 10 shall now be described with the aid of
[0080]
[0081] In
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[0083] The mode of functioning of the hollowing-out device 21 shall be explained with the aid of
[0084] As shown in
[0085] The mode of functioning of the peeling device 26 shall be described with the help of
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[0091] The filling 37 is inserted in the interior cavity 41 of the container 45. The hollow cylindrical edible container 45 can be filled with various fillings 37. Besides meat fillings, especially chicken and beef, there can also be fish fillings, especially salmon and tuna. Furthermore, vegetarian fillings such as lettuce or rice can also be placed in the container 45.
[0092] Thus, one obtains an edible container 45 consisting of cucumber flesh, which can be filled with any desired filling 37.
[0093]
[0094] The base body 52 comprises a horizontally arranged delivery spindle 58, which can be driven with the aid of an electric motor 60. Furthermore, the base body 52 comprises a delivery rail 62.
[0095] The first processing device 54 comprises a holding device 64, a hollowing-out device 66 and a delivery carriage 68, the holding device 64 and the hollowing-out device 66 being arranged firmly on the delivery carriage 68. The holding device 64 is arranged running parallel above the hollowing-out device 66.
[0096] The holding device 64 comprises a hollow tube 70, which can rotate about its own axis with the aid of an electric motor 72. On the outer wall of the hollow tube 70 there is provided a vent opening 74. The hollow tube 70 has a smooth surface 76.
[0097] The hollowing-out device 52 comprises a spiral drill 78, which can rotate about its own axis with the aid of an electric motor 80 and comprises a cutting device 82 at its end face.
[0098] The second processing device 56 comprises a centering device 84, a peeling device 86 and a delivery carriage 88, the centering device 84 and the peeling device 86 being arranged firmly on the delivery carriage 88.
[0099] The centering device 84 comprises three holding elements 90, 92, 94, which are arranged spaced apart from each other in the horizontal direction. The three holding elements 90, 92, 94 form a first holding jaw 96 and a second holding jaw 98 for the holding of a cucumber 10 to be processed. The first holding jaw 96 and the second holding jaw 98 can travel relative to each other. In addition, the holding elements 90, 92, 94 are outfitted with a pressure sensor 100.
[0100] The peeling device 86 comprises a stripping device 102, a delivery spindle 104, which can rotate about its own axis with the aid of an electric motor 106, and a delivery carriage 108 standing in engagement with the delivery spindle 104, on which a peeling knife 110 is arranged. The stripping device 102 comprises a stripping plate 112 and a through opening 114 located in the stripping plate 112. The diameter of the through opening 114 is both larger than the diameter of the spiral drill 78 and larger than the diameter of the hollow tube 70. The stripping device 102 is connected to the delivery spindle 104 at the left end of the delivery spindle 104 and makes a right angle with the delivery spindle 104.
[0101] The peeling device 86 is arranged on the delivery carriage 88 such that the stripping plate 112 runs parallel with the left side of the holding element 90 and the through opening 114 is vertically centered on the holding element 90 in the position of rest. The delivery spindle 104, the electric motor 106, the delivery carriage 108 and the peeling knife 110 are situated spatially behind the centering device 84.
[0102] Because the delivery carriage 68 of the first processing device 54 is in engagement with the delivery spindle 58 of the base body 52, the first processing device 54 is fastened so that it can move horizontally on the base body 52 by the propulsion of the electric motor 60 of the base body 52.
[0103] Furthermore, the delivery carriage 88 of the second processing device 56 is in engagement with the delivery rails 62 of the base body 52 so that the second processing device 56 is fastened on the base body 52 and can move vertically. In particular, the second processing device 56 can move from a centering position to a peeling position, while the hollowing-out position lies vertically beneath the peeling position.
[0104] When the first processing device 54 is arranged as far to the left as possible on the base body 52, the entire first processing device 54 is arranged horizontally to the left of the second processing device 56. If the first processing device 54 travels to the right, the horizontal arrangement of the first processing device 54 partly intersects the horizontal arrangement of the second processing device 56. For this, the spiral drill 78 can pass through the through opening 114 and extend vertically between the first holding jaw 96 and the second holding jaw 98 and the hollow tube 70 can extend above the second processing device 56 when the second processing device 56 is in the hollowing-out position.
[0105] If the second processing device 56 is in the peeling position, the hollow tube 70 can pass through the through opening 114 and extend vertically between the first holding jaw 96 and the second holding jaw 98. The spiral drill 78 can extend beneath the second processing device 56.
[0106] For an automated sequence, the control device 115 controls the horizontal travel of the first processing device 54, the vertical travel of the second processing device 56, the changes of position of the centering device 84 and the rotation of the spiral drill 78 and the hollow tube 70.
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[0108] The method of functioning of the centering device 84 is described in
[0109] In order to fix and center the cucumber 10, the first holding jaw 96 and the second holding jaw 98 move toward each other and deliver the cucumber 10 to the same vertical level as the spiral drill 78. The centering and fixing of the cucumber 10 by the first holding jaw 96 and the second holding jaw 98 is shown in
[0110] With the aid of
[0111] The spiral drill 78 thereupon moves through the through opening 114 of the stripping device 102 and into the cucumber 10. The spiral drill 78 bores out an interior cavity 126 in the cucumber 10. Thanks to the cutting device 82 at the end face of the spiral drill 78, a defined bottom 128 is bored out in the interior cavity 126 of the cucumber 10.
[0112] Inasmuch as the holding device 64, just like the hollowing-out device 66, is tied in to the movement of the delivery carriage 68, the holding device 64 also moves to the right during the hollowing out process. But since it is arranged vertically above the second processing device 56 during this step, the holding device 64 can travel horizontally above the second processing device 56 with no problems.
[0113] As can be seen in
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[0116] Therefore, the electric motor 60, as in the hollowing out process, actuates the delivery spindle 58 in order to move the first processing device 54 horizontally to the right. As can be seen in
[0117] Since the diameter of the hollow tube 70 corresponds roughly to the diameter of the interior cavity 126 of the cucumber 10, the hollowed-out cucumber 10 is fixed against a twisting of the cucumber 10 on the hollow tube 70 by a friction force which is produced between the surface of the hollow tube 70 and the moist surface of the interior cavity 126 of the cucumber 10.
[0118] This effect is important since, as can be seen in
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[0120] The end product is a fillable container, as shown in
[0121] In addition, as shown in
[0122] For this, the cleaning device 132 comprises a cleaning nozzle 134 for the cleaning of the spiral drill 78, in order to clean the spiral drill 78 upon emerging from the cucumber 10.
[0123] Moreover, the cleaning device 132 comprises a cleaning nozzle 136 for the cleaning of the hollow tube 70, in order to clean the hollow tube 70 upon emerging from the cucumber 10. Furthermore, the cleaning device 132 comprises a further cleaning nozzle inside the hollow tube 70 (not shown) in order to clean the hollow tube 70 from the inside, once it has been separated from the cucumber 10.
[0124] The cleaning device 132 comprises a cleaning nozzle 138 in order to clean the peeling knife 110 after the peeling of the cucumber 10.
[0125] The cleaning nozzle 134 is arranged on the base body 52 at the level of the cutting device 82 in the horizontal direction and beneath the first processing device 54 in the vertical direction.
[0126] The cleaning nozzle 136 is arranged on the base body 52 at the level of the cutting device 82 in the horizontal direction and above the first processing device 54 in the vertical direction.
[0127] The cleaning nozzle 138 is arranged on the base body 52 at the right end of the delivery spindle 104 in the horizontal direction and above the second processing device 56 in the vertical direction.
[0128] The cleaning device 132 preferably comprises a pump, which supplies fluid to all cleaning nozzles 134, 136, 138. Alternatively, the cleaning device 132 comprises several pumps in order to supply each cleaning nozzle separately with fluid.
List of Reference Numbers
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TABLE-US-00001 10 cucumber 11 centering device 10a core 10b outer wall 10c shell 10d bottom 12a, b, c, d centering shell 13a, b, c, d holder 14 control device 15 base body 16 longitudinal groove 17 cutting device 18 stand 19 knife 20 apparatus 21 hollowing-out device 23 hollow knife 23a serration 23b cutting device 24 drive unit 25 switch 26 peeling device 27 hollow knife 27a serration 28 drive unit 29 switch 30 foot 36 filling device 37 filling 38 bearing block 39 piston 40 carriage 41 interior cavity 42 arrow 45 container 50 apparatus 52 base body 54 first processing device 56 second processing device 58 delivery spindle 60 electric motor 62 delivery rails 64 holding device 66 hollowing-out device 68 delivery carriage 70 hollow tube 72 electric motor 74 vent opening 76 smooth surface 78 spiral drill 80 electric motor 82 cutting device 84 centering device 87 outer shell 86 peeling device 88 delivery carriage 89 holding unit 90 holding element 92 holding element 94 holding element 96 first holding jaw 98 second holding jaw 100 pressure sensor 102 stripping device 104 delivery spindle 106 electric motor 108 delivery carriage 110 peeling knife 112 stripping plate 114 through opening 115 control device 116 drill tip 118 drill spindle 120 tip spindle 122 through opening 124 drilling blade 126 container 128 interior cavity 130 bottom 132 cleaning device 134 cleaning nozzle 136 cleaning nozzle 138 cleaning nozzle