SHAFT SEAL ARRANGEMENT FOR A FLUID MACHINE AND METHOD FOR SEALING A SHAFT OF A FLUID MACHINE

Abstract

The invention relates to a shaft seal arrangement, comprising a first seal, a second seal and a third seal which are arranged in series between a product side to be sealed and an atmosphere side, wherein the second seal is arranged between the first seal and the third seal, wherein a first pressure is present in a space adjacent to the second seal in the direction towards the product side, and a second pressure is present in a space adjacent to the second seal in the direction towards the atmosphere side, wherein the space that is adjacent to the atmosphere side is connected to a pressure supply line via which a pressure medium can be supplied into the space, and wherein the first pressure is equal or substantially equal to the second pressure, so that the second seal can be operated with a pressure difference of zero between the first pressure and the second pressure.

Claims

1. Shaft seal arrangement, comprising: a first seal, a second seal and a third seal which are arranged in series between a product side to be sealed and an atmosphere side, wherein the second seal is arranged between the first seal and the third seal, wherein a first pressure (P1) is present in a space adjacent to the second seal in the direction towards the product side, and a second pressure (P2) is present in a space adjacent to the second seal in the direction towards the atmosphere side, wherein the space adjacent to the atmosphere side is connected to a pressure supply line via which a pressure medium can be supplied into the space, and wherein the first pressure (P1) is equal or substantially equal to the second pressure, (P2), so that the second seal can be operated with a pressure difference of zero between the first pressure (P1) and the second pressure (P2).

2. Shaft seal arrangement according to claim 1, wherein the second seal is a gas-lubricated mechanical seal with a rotating mechanical seal and a stationary mechanical seal.

3. Shaft seal arrangement according to claim 1, wherein the second seal is a radial gap seal, in particular a labyrinth seal or a carbon ring seal.

4. Shaft seal arrangement according to claim 1, wherein the first seal is a radial gap seal, in particular a labyrinth seal or a carbon ring seal.

5. Shaft seal arrangement according to claim 1, further comprising a control unit and a first throttling device that is arranged inside the pressure supply line and connected to the control unit, wherein the control unit is configured for controlling the second pressure (P2) by means of opening or closing the first throttling device depending on the first pressure (P1).

6. Shaft seal arrangement according to claim 1, wherein the second seal has a diamond coating at least at one of the mechanical seals.

7. Shaft seal arrangement according to claim 1, wherein the pressure medium that is supplied via the pressure supply line is air or nitrogen.

8. Shaft seal arrangement according to claim 1, further comprising a pressure return line which branches off from the space of the second seal which is facing towards the atmosphere side.

9. Shaft seal arrangement according to claim 8, wherein a second throttling device is arranged inside the pressure return line and is connected to the control unit, wherein the control unit is configured for controlling the second pressure (P2) by means of opening or closing the second throttling device depending on the first pressure (P1).

10. Shaft seal arrangement according to claim 1, further comprising a fourth seal which is arranged between the first seal and the second seal, wherein the fourth seal defines a first subspace between the first seal and the fourth seal, and defines a second subspace between the fourth seal and the second seal, wherein the first subspace is connected to the product side and a product return line leads back from the second subspace into the process, wherein a third pressure (P3) is present in the first subspace which is higher than a pressure in the second subspace, wherein the first pressure (P1) is present in the second subspace, and wherein the second pressure (P2) in the second space is equal or substantially equal to the first pressure (P1).

11. Shaft seal arrangement according to claim 10, further comprising a fifth seal which is arranged between the second seal and the third seal, wherein a third subspace is defined between the fifth seal and the second seal and a fourth subspace is defined between the fifth seal and the third seal, wherein the second pressure (P2) is present in the third subspace, the fourth subspace is connected to the pressure supply line, the pressure return line branches off from the third subspace, and a fourth pressure (P4) that is higher than the second pressure (P2) is present in the fourth subspace.

12. Shaft seal arrangement according to claim 11, wherein the third seal and the fifth seal are integrated inside a common seal, wherein the common seal has a common rotating mechanical seal and a common stationary mechanical seal, wherein a feed line runs inside the stationary mechanical seal from its rear side to the sliding surfaces of the mechanical seals, wherein the feed line is connected to the pressure supply line, and the fourth subspace is arranged at the sliding surfaces of the two mechanical seals at the end of the feed line.

13. Shaft seal arrangement claims 10, wherein a third throttling device is arranged inside the product return line and connected to the control unit, wherein the control unit is configured for controlling the first pressure (P1) by means of opening and closing the third throttling device.

14. Shaft seal arrangement according to claim 5, wherein all seals are gas-lubricated mechanical seals.

15. Fluid machine, in particular turbine or compressor, comprising a shaft to be sealed and a shaft seal arrangement according to claim 1.

16. Method for operating a shaft seal arrangement, comprising a first seal, a second seal and a third seal which are arranged in series at a shaft, wherein a first space is defined between the first seal and the second seal, and a second space is defined between the second seal and the third seal, wherein a product medium to be sealed is supplied to the first space, and a pressurized pressure medium is supplied to the second space, wherein a pressure in the first space and in the second space is controlled in such a manner that a first pressure (P1) in the first space is equal to the second pressure (P2), or that the first pressure (P1) is substantially equal to the second pressure (P2) in the second space, so that the second seal can be operated without or with only a minimal pressure gradient between the first pressure (P1) and the second pressure (P2).

17. Method according to claim 16, wherein the second pressure (P2) is controlled by means of a throttling device depending on the first pressure (P1).

18. Method according to claim 16, wherein the first pressure (P1) of the product medium is controlled by means of a throttling device after having been extracted from the product side.

Description

[0023] In the following, preferable exemplary embodiments are described in detail by referring to the accompanying drawing. In the drawing, identical or functionally identical parts are indicated by the same reference sings. Herein:

[0024] FIG. 1 shows a schematic sectional view of a shaft seal arrangement according to a first exemplary embodiment of the invention,

[0025] FIG. 2 shows a schematic sectional view of a shaft seal arrangement according to a second exemplary embodiment of the invention,

[0026] FIG. 3 shows a schematic sectional view of a shaft seal arrangement according to a third exemplary embodiment of the invention,

[0027] FIG. 4 shows a schematic sectional view of a shaft seal arrangement according to a fourth exemplary embodiment of the invention,

[0028] FIG. 5 shows a schematic sectional view of a shaft seal arrangement according to a fifth exemplary embodiment of the invention,

[0029] FIG. 6 shows a schematic sectional view of an alternative radial gap seal for the use in a shaft seal arrangement according to the invention,

[0030] FIG. 7 shows a schematic sectional view of a shaft seal arrangement according to a sixth exemplary embodiment of the invention,

[0031] FIG. 8 shows a schematic sectional view of a shaft seal arrangement according to a seventh exemplary embodiment of the invention, and

[0032] FIG. 9 shows a schematic sectional view of a shaft seal arrangement according to an eighth exemplary embodiment of the invention.

[0033] In the following, a shaft seal arrangement 1 according to a first exemplary embodiment of the invention is described in detail by referring to FIG. 1.

[0034] As can be seen from FIG. 1, the shaft seal arrangement 100 comprises a first seal 1, a second seal 2, and a third seal 3. Here, the three seals are arranged in series 8 in the axial direction X-X at a shaft, running from a product side 15 to an atmosphere side 16. Thus, the shaft seal arrangement 100 seals off a product side 15 from the atmosphere side 16. At the product side 15, a turbine 9 that conveys a product medium is provided, which may for example be dangerous for the environment. Here, a product pressure PP is present at the product side 15, while an atmospheric pressure PA is present at the atmosphere side 16.

[0035] The first, second and third seal 1, 2, 3 are all embodied as gas-lubricated mechanical seals, with the first seal 1 comprising a rotating mechanical seal 11 and a stationary mechanical seal 12 and a sealing gap 13 being defined in between them. The second seal 2 comprises a rotating mechanical seal 21 and a stationary mechanical seal 22, with a sealing gap 23 being defined in between them. The third seal 3 comprises a rotating mechanical seal 31 and a stationary mechanical seal 32, with a sealing gap 33 being defined in between them.

[0036] Preferably, both mechanical seals 21, 22 of the second seal 2 have a diamond coating.

[0037] As can be seen from FIG. 1, a first space 6 is formed between the first seal 1 and the second seal 2. The first space 6 has a first pressure P1. A second space 7 is formed between the second seal 2 and the third seal 3. A second pressure P2 is present in the second space 7.

[0038] The first space 6 is connected to the product side 15 via a product supply line 17. In this way, the product medium can be supplied from the product side 15 to the first space 6. The product medium is extracted at the corresponding site at the product side 15 in accordance with the desired pressure level in the first space 6.

[0039] The second space 7 is supplied with a pressure medium via a pressure supply line 25. Just like the product medium, the pressure medium is also gaseous. The product medium is conveyed by means of a compressor 90. A first throttling device 27 is arranged inside the pressure supply line 25.

[0040] Further, a pressure return line 26 branches off from the second space 7. A second throttling device 28 is arranged inside the pressure return line 26.

[0041] The shaft seal arrangement 100 further comprises a control unit 10. The control unit 10 is connected to the first and the second throttling device 27, 28. Further, a sensor 29 for detecting the first pressure is arranged at the first space 6. The sensor 29 transmits the respective pressure level present in the first space 6 to the control unit 10.

[0042] The control unit 10 is now configured in such a manner that by controlling the first and the second throttling device 27, 28 a pressure level in the second space 7 is controlled in such a manner that the first pressure P1 in the first space is equal to the first pressure P2 in the second space, or that it is substantially equal to the same. What is meant by “substantially equal” according to the invention is that a pressure difference between the first pressure P1 and the second pressure P2 is less than 1%, in particular less than 0.5%. In this way, it is achieved that the second seal 2 can be operated in a pressure-compensated manner. In other words, the second seal 2 can be operated with a pressure difference ΔP of zero. In this way, it is prevented that the product medium present in the first space 6 leaks into the second space 7 via the second seal. According to the invention, a zero leakage can thus be achieved by providing two spaces that are separated from each other by a gas-lubricated mechanical seal (second seal 2) in which the same pressure is present.

[0043] As is indicated in FIG. 1, there is only a small first leakage L1 from the first space 6 to the product side 15. Similarly, there is a small second leakage L2 from the second space 7 to the atmosphere side 16. There is no leakage via a pressure-compensated middle seal (second seal).

[0044] It should further be noted that it is of course also possible that the control unit 10 controls the pressure in the second space 7 only by selecting of one of the two throttling devices 27, 28. That is, the pressure control in the first space can be also achieved by controlling only the first throttling device 27 or by controlling only the second throttling device 28. However, preferably both throttling devices 27, 28 are controlled, as in this way a faster control intervention is facilitated in the case that there are pressure fluctuations in the first space 6, as they may occur during operation of the turbine 9.

[0045] Thus, according to the invention, a middle seal of the plurality of seals is operated with a pressure difference of zero. Here, the pressure inside the spaces adjacent to the middle seal is maintained at the same level. Thus, any leakage via the middle seal can be reliably prevented. The two spaces adjacent to the middle seal are sealed off by at least one product-side seal (first seal) and an atmosphere-side seal (third seal). Thus, for example in applications in power stations, the previously used elaborate oil seals with complicated leakage recirculation systems and separating devices for separating the product medium from a sealing medium can be dispensed with. According to the invention, no leakage recirculation system has to be provided in the first space 6 for the product medium that is used for sealing. Although a first leakage L1 occurs via the first seal 1, it is very small, so that the operation of the shaft seal arrangement according to the invention is rendered highly economical. As for the second space 7, also only an extremely small second leakage L2 takes place from the second space 7 to the atmosphere side 16, whereby the high economic efficiency of the invention is also supported.

[0046] Here, the first leakage L1 is guided back to the product side 15 into an area with a lower pressure. In this way, the pressure difference between the first space 6 and the pressure at the product side 15 is not excessively high.

[0047] Further, according to the invention, sealing at high rotational speeds of the turbine, in particular in the range of 40 m/s to 140 m/s, can also be facilitated by using the shaft seal arrangement 100, without any changes in the design of the shaft seal arrangement 100 being necessary. Here, oil seals can only provide a sealing up to a rotational speed of approximately 80 m/s.

[0048] In order to prevent any leakage of the product medium via the second seal 2 in a highly reliable manner, the first pressure P1 is slightly higher than the second pressure P2, for example within a range of a pressure difference of less than 0.1%.

[0049] FIG. 2 shows a shaft seal arrangement 100 according to a second exemplary embodiment of the invention.

[0050] As can be seen from FIG. 2, the shaft seal arrangement 100 of the second exemplary embodiment comprises exactly four seals. More specifically, the shaft seal arrangement comprises a first seal 1, a second seal 2, a third seal 3, and a fourth seal 4.

[0051] The fourth seal 4 is arranged between the first seal 1 and the second seal 2. The fourth seal 4 comprises a rotating mechanical seal 41, a stationary mechanical seal 42, and a sealing gap 43 that is arranged between the mechanical seals. The fourth seal 4 divides the first space of the first exemplary embodiment into a first subspace 61 and a second subspace 62. Thus, the shaft seal arrangement of the second exemplary embodiment comprises exactly four seals and exactly three spaces that are provided between the seals that are arranged in series at the shaft 8.

[0052] At that, the product supply line 17 supplies product medium to the first subspace 61. From the second subspace 62, a product return line 18 leads back to the product side 15, preferably to a location in the process with a low static pressure which is lower than the pressure P1 in the subspace 62. Here, a third pressure P3 in the first subspace 61 is slightly higher than the first pressure P1 in the second subspace 62. Just as in the first exemplary embodiment, the first pressure P1 in the second subspace 62 is equal or substantially equal to the pressure P2 in the second space 7. The third pressure P3 in the first subspace 61 is also slightly higher than the product pressure PP, so that a small first leakage L1 occurs from the first subspace 61 to the product side 15.

[0053] As in the first exemplary embodiment, a pressure difference between the second subspace 62, inside of which the first pressure P1 is present, and the second space 7, inside of which the second pressure P2 is present, is zero or tends towards zero. This is controlled by means of the first control unit 10. In addition, the product return line 18 branches off from the second subspace 62. Here, the product return line 18 has a relatively small cross-section. This cross-section as well as the length of the product return line 18 cause the recirculated medium to be throttled. It should be understood that it is also possible to install an additional controllable throttling device inside the product return line 18, like in the pressure supply line 25 or the pressure return line 26. As can be seen in FIG. 2, a sensor 29 is further arranged at the second subspace 62 in order to detect the first pressure P1 in the second subspace 62.

[0054] In the second exemplary embodiment, all four seals are embodied as gas-lubricated mechanical seals. Also in this exemplary embodiment, it is avoided that the product medium reaches the second space 7 and from there is discharged into the atmosphere in an undesirable manner, which is achieved by the second seal 2 being operatable with a pressure difference LIP of zero and the pressures P1, P2 in the second subspace 62 and the second space 7 being equal, or a pressure difference between these two spaces tending towards zero. The pressures P1 and P2 are in turn higher than the atmospheric pressure PA. A third leakage L3 is then recirculated from the first subspace 61 to the second subspace 62 via the product return line 18.

[0055] Otherwise, this exemplary embodiment corresponds to the first exemplary embodiment, so that it may be referred to the description provided in connection with the same.

[0056] FIG. 3 shows a shaft seal arrangement 100 according to a third exemplary embodiment of the invention.

[0057] As can be seen from FIG. 3, the shaft seal arrangement 100 of the third exemplary embodiment comprises a first seal 1, a second seal 2, a third seal 3, a fourth seal 4, and a fifth seal 5. Again, the five seals are arranged in series at the shaft 8.

[0058] The fifth seal 5 is arranged between the second seal 2 and the third seal 3. The fifth seal 5 divides the second space 7 into a third subspace 71 and a fourth subspace 72. Thus, in total the shaft seal arrangement 100 of the third exemplary embodiment has five seals and four spaces arranged in between them. Here, a fourth pressure P4 in the fourth subspace 72 is higher than a second pressure P2 in the third subspace 71. What thus results is a small fourth leakage L4 from the fourth subspace 72 to the third subspace 71 via the fifth seal 5.

[0059] All five seals in this exemplary embodiment are again embodied as gas-lubricated mechanical seals. The fifth seal 5 comprises a rotating mechanical seal 51, a stationary mechanical seal 52 and a sealing gap 53 arranged between the rotating and stationary mechanical seal.

[0060] The second pressure P2 in the third subspace 71 can in particular be controlled by controlling the second throttling device 28 inside the pressure return line 26 by means of the control unit 10. Here, a pressure difference between the second subspace 62 and the third subspace 71 is zero or goes towards zero, just as it has been described in the previous exemplary embodiments. Thus, the second seal 2 can again be operated with a pressure difference of zero, so that no leakage occurs from the second subspace 62 to the third subspace 71 via the second seal 2.

[0061] FIG. 4 shows a shaft seal arrangement 100 according to a fourth exemplary embodiment of the invention. Here, the fourth exemplary embodiment substantially corresponds to the first exemplary embodiment, wherein, in contrast to the first exemplary embodiment, the fifth seal 5 and the third seal 3 are integrated inside a common seal 110.

[0062] As can be seen from FIG. 4, the common seal 110 comprises a common rotating mechanical seal 111 and a common stationary mechanical seal 112. A feed line 114 is provided in the stationary mechanical seal 112, leading from a rear side 115 of the stationary mechanical seal 112 to the sliding surfaces of the mechanical seals. Here, the fourth subspace 72 is formed in the area of the sliding surfaces (cf. FIG. 4).

[0063] The pressure medium that is supplied via the supply line 25 is guided through the feed line 114 inside the stationary mechanical seal 112 to the fourth subspace 72. From the fourth subspace 72, a second leakage L2 to the atmosphere side 16 and a fourth leakage L4 into the third subspace 71 then takes place.

[0064] This arrangement has the special characteristic that a smaller axial installation length is possible, since the third and the fifth seal can be integrated into a common seal 110. Otherwise, this exemplary embodiment corresponds to the third exemplary embodiment, so that it may be referred to the description provided in connection with the same.

[0065] As can further be seen from FIG. 4, a third throttling device 24 is provided inside the product return line 18 in order to control a pressure level in the second subspace 62 and thus also in the first subspace 61.

[0066] FIG. 5 shows a shaft seal arrangement 100 according to a fifth exemplary embodiment of the invention. In the fifth exemplary embodiment, a radial gap seal 101 is provided as the first seal 1 instead of a mechanical seal. The radial gap seal 101 is a labyrinth seal with a labyrinth that is facing towards the shaft 8. The first leakage Li which occurs via the radial gap direction 101 is again guided towards the product side 15 in an area with a lower pressure.

[0067] Instead of the labyrinth seal of FIG. 5, alternatively a carbon ring seal 80 with a circumferential indentation 81 can be used, as shown in FIG. 6. The carbon ring seal 80 is also a radial gap seal, wherein particularly the carbon ring seal 80 can be provided in a cost-effective manner. As can be seen from FIG. 6, the circumferential indentation is oriented towards the lateral surface of the shaft 8 and preferably formed centrally in the carbon ring seal 80.

[0068] FIG. 7 shows a shaft seal arrangement 100 according to a sixth exemplary embodiment of the invention. In the sixth exemplary embodiment, the second seal 2 is formed as a radial gap seal 102. Since the two spaces 6 and 7 that are adjacent to the second seal 2 are maintained at the same pressure level, no leakage occurs via the second seal 2. The radial gap seal 102 used in the second seal 2 is also embodied as a labyrinth seal. Alternatively, the carbon ring seal 80 shown in FIG. 6 can also be used.

[0069] FIG. 8 shows a shaft seal arrangement 100 according to a seventh exemplary embodiment of the invention. In the seventh exemplary embodiment, which substantially corresponds to the fourth exemplary embodiment shown in FIG. 4, the first seal 1 and the second seal 2 are replaced by the radial gap seals 101 and 102. In the seventh exemplary embodiment shown in FIG. 8, both radial gap seals 101 and 102 are provided as labyrinth seals. Alternatively, the two radial gap seals 101 and 102 can also be embodied as carbon ring seals, as shown in FIG. 6.

[0070] FIG. 9 shows a shaft seal arrangement 100 according to an eighth exemplary embodiment of the invention. The eighth exemplary embodiment substantially corresponds to the seventh exemplary embodiment that is shown in FIG. 8, wherein only one of the mechanical seals is replaced by a radial gap seal 101. As can be seen from FIG. 9, the first seal 1 is provided as a radial gap seal 101. The radial gap seal 101 of this exemplary embodiment is again provided as a labyrinth seal, wherein alternatively also the carbon ring seal shown in FIG. 6 can be used.

[0071] As for the shaft seal arrangements 100 described in FIGS. 5 to 9, which respectively have at least one radial gap seal, it should be noted that a major advantage of the radial gap seal is its axially shorter design as compared to a mechanical seal. In this way, an axial installation space in the axial direction X-X of the shaft 8 can be saved. Particularly when it comes to applications in the field of large-scale machinery, such as for example turbines and compressors in power plants and other large equipment, the axial installation spaces that are available at the end of the turbine or of the compressor are very limited. Thus, the use of at least one radial gap seal results in a major cost advantage. Another advantage of radial gap seals as compared to mechanical seals is that they are easy to operate as well as highly robust. In addition, radial gap seals are considerably more cost-effective than mechanical seals.

[0072] To sum up, it can be stated for all exemplary embodiments that according to the invention also a method for operating the shaft seal arrangement 100 is provided, in which a second seal 2, which represents a middle seal between a product-side seal (seal 1) and an atmosphere-side seal (seal 3), is operated with a pressure gradient of zero or close to zero. At that, the middle seal is preferably a gas-lubricated mechanical seal, preferably with a diamond coating, or alternatively a radial gap seal, wherein the two are maintained at the same pressure level (first pressure P1 and second pressure P2) or at approximately the same pressure level at the spaces adjacent to the middle seal. In particular, it is always ensured by means of the control unit 10 that the second pressure P2 of the pressure medium is minimally higher than the first pressure P1 of the product medium in order to avoid any leakage of the product medium into the pressure medium and thus any spilling of the product medium.

[0073] Another major advantage of the present shaft seal arrangement according to the invention is that the use of elaborate and expensive leakage recirculation systems can be foregone. The cost may be further reduced if the mechanical seals that are used in the first to fourth exemplary embodiments can be partially replaced with radial gap seals. In this way, the axial installation space of the shaft seal arrangement can be significantly reduced and further considerable cost savings can be achieved through a shorter axial structure of the machines.

PARTS LIST

[0074] 1 first seal [0075] 2 second seal [0076] 3 third seal [0077] 4 fourth seal [0078] 5 fifth seal [0079] 6 first space [0080] 7 second space [0081] 8 shaft [0082] 9 turbine, compressor, runner [0083] 10 control unit [0084] 11 rotating mechanical seal [0085] 12 stationary mechanical seal [0086] 13 sealing gap [0087] 15 product side [0088] 16 atmosphere side [0089] 17 product supply line [0090] 18 product return line [0091] 21 rotating mechanical seal [0092] 22 stationary mechanical seal [0093] 23 sealing gap [0094] 24 third throttling device [0095] 25 pressure supply line [0096] 26 pressure return line [0097] 27 first throttling device [0098] 28 second throttling device [0099] 29 sensor [0100] 31 rotating mechanical seal [0101] 32 stationary mechanical seal [0102] 33 sealing gap [0103] 41 rotating mechanical seal [0104] 42 stationary mechanical seal [0105] 43 sealing gap [0106] 51 rotating mechanical seal [0107] 52 stationary mechanical seal [0108] 53 sealing gap [0109] 61 first subspace [0110] 62 second subspace [0111] 71 third subspace [0112] 72 fourth subspace [0113] 80 carbon ring seal [0114] 81 circumferential indentation [0115] 90 compressor [0116] 100 shaft seal arrangement [0117] 101 radial gap seal [0118] 102 radial gap seal [0119] 110 common seal [0120] 111 common rotating mechanical seal [0121] 112 common stationary mechanical seal [0122] 114 feed line [0123] 115 rear side of the common stationary mechanical seal [0124] PP pressure at product side [0125] PA pressure at atmosphere side [0126] L1 first leakage towards the product side [0127] L2 second leakage towards the atmosphere side [0128] L3 third leakage [0129] L4 fourth leakage [0130] P1 first pressure [0131] P2 second pressure [0132] P3 third pressure [0133] P4 fourth pressure [0134] X-X axial direction