Cylindrical Emitter With Filter And Method For Injecting A Filter Into Such An Emitter
20170332563 · 2017-11-23
Inventors
Cpc classification
A01G2025/006
HUMAN NECESSITIES
International classification
Abstract
The cylindrical emitter (3) with water filter is welded into a pipe (2), the filter develops in the internal concave surface of the emitter and is comprised of a collection channel (4) developing preferably peripherally and to an arc of large magnitude incorporating considerable number of orthogonal openings (5) formed by the side walls (11) of shallow channels (12) that cross perpendicular the collection channel (4) extended to a considerable length front and rear of the openings (5). Every opening (5) cones ponds to a shallow channel (12), the shallow channels are parallel to the flow (14) of the water and are preferably raised over the internal concave surface of the emitter. The flow in the shallow channels (12) feeds continuously the collection channel (4) irrespectible if the surface of the openings (5) is covered or not by foreign particles (15). The openings (5) and the side walls of the filter are formed with the engraving of longitudinal, shallow and preferably radial channels on the cylindrical core of the mold that forms also the internal cylindrical surface of the emitter.
Claims
1. Cylindrical emitter for irrigation welded into a pipe with screen type water filter and meandering path, said filter bearing a collection channel developed at an arc of a large length peripherally on the concave internal surface of the emitter and a plurality of consecutive orthogonal openings with the characteristic that the orthogonal openings are formed between consecutive side walls of a plurality of shallow channels and the side walls of the collection channel said shallow channels crossing perpendicular the collection channel and extending to a considerable length from both sides of it, where the length L of the shallow channels is considerably larger than the width of the collection channel, where every opening corresponds to a shallow channel, where all the shallow channels are parallel to each other having the direction of flow of the water.
2. The cylindrical emitter for irrigation welded into a pipe with water filter according to claim 1, where the cross-section of the shallow channels has trapezoidal form.
3. The cylindrical emitter for irrigation welded into a pipe with water filter according to claim 1, where the side walls of the channels are raised in relation to the internal concave surface of the emitter and open to both ends.
4. The cylindrical emitter for irrigation welded into a pipe with water filter according to claim 3, where the collection channels of the filter are more than one.
5. The cylindrical emitter for irrigation welded into a pipe with water filter according to claim 4, where the length (L) of the shallow channels of the filter is limited.
6. The cylindrical emitter for irrigation welded into a pipe with water filter according to claim 1, where the surface of the filter, develops over the surface or and at the side walls of a part of the emitter of significant width which part is raised in relation to the remaining inner concave surface of the emitter.
7. The cylindrical emitter for irrigation welded into a pipe with water filter according to claim 6, where the side walls of the shallow channels over the openings are cut off.
8. A method for the formation of a filter in a cylindrical emitter according to claim 1, wherein a mold of the cylindrical emitters is comprised of three main parts: two plates, fixable and movable respectively, for engraving the outer cylindrical surface of the emitter, and an internal core that forms the internal concave surface of the emitter, wherein the engraving for the forming of the filter is being done by engravings onto the convex surface of the core.
9. The method for the formation of a filter in a cylindrical emitter according to claim 8, wherein the longitudinal channels which forms the shallow channels are formed by a cutting tool with parallel side walls which is orientated as such as for every channel the engraving to be aligned to the radius of the core which is rotating gradually and as needed before the next engraving process.
10. The method for the formation of a filter in a cylindrical emitter according to claim 8, wherein the longitudinal channels of the core are formed by an engraving tool with a cutting blade or parallel blades and where the core remains still during the engraving process and is engraved by a vertical motion of the engraving tool, where for the next engraving the tool moves as needed in parallel.
Description
DESCRIPTION OF THE DRAWING
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DETAILED DESCRIPTION OF THE INVENTION
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[0089] The collection channel 4 of width b includes a large number of consecutive openings 5 of orthogonal cross-section a*b, being developed peripherally onto the internal concave surface of the emitter and onto an arc of considerable length that could cover an angle up to 330°. The filter could be divided in two facing groups of collection channels connected together through an intermediate channel (not drawn).
[0090] The openings 5 are arranged preferably along the large dimension b towards the direction of flow 14 of the water in the pipe being formed by the shallow channels 12, extending to a considerable length L front and back of the collection channel 4. More specifically, the openings 5 are formed between the consecutive side walls 11 of the shallow channels and the collection channel 4 which they cross over it perpendicularly. On every opening 5 of the collection channel 4, corresponds a shallow channel 12, all the channels 12 are parallel to each other, as they are similarly parallel to the flow 14 of the water in the pipe and preferably are raised over the internal concave surface of the emitter 3.
[0091] The local protrusion of the shallow channels 12 causes the minimum reduction of the free cross-sectional of the pipe for two reasons: on one hand is their limited length L since they are so effective that do not require to take over the entire length of the emitter, and on the other hand is their orientation in relation to the direction 14 of flow of the water in the pipe. Supposedly the mean width a of the cross-section of the shallow channel 12 is the same with the width of the side wall 11, then the reduction of the free cross-section is half in relation to the respective of the state of the art where the channels are perpendicular to the flow 14 in the pipe.
[0092] For comparison and in contradiction,
[0093] The sizes of the grains 15 are divided, as already described, in three categories: (a), (b) & (c).
[0094] As far as the sediments are concerned they are categorized as follows:
[0095] 1) Sediments 10 developing along the bottom of the pipe and are caused due to the gravity component. See
[0096] 2) Sediments that are gathered selectively over the openings 5 of the filter and are caused by the foreign particles 15 that are dragged along from the stream 14a of the main flow 14 of the water that is detached in order to enter into the emitter through the openings 5.
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[0098] The worst combination happens when a part of the collection channel 4 with the opening 5 is led at the bottom of the pipe 2.
[0099] Furthermore, even in this particular worst case scenario, the sediment 10 is not possible, due to the development of the collection channel 4 onto an arc of considerable length, to cover the terminal openings 5 that are developed diametrically opposite to each other.
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[0101] In case where the surface is covered by foreign particles and the flow is disrupted, the shallow channels 12 feed again continuously, not from the surface, but underneath with the aid of a “bypass” through narrow gaps 16 that are created at the bottom of the shallow channels 12 under the grains 15. The mechanism of passive self-protection and the capability of self-cleaning differs considerably and for many reasons from the state of the art.
[0102] In case that, large (a), or medium size (b) grains 15 are gathered over a shallow channel 12, due to their arrangement parallel to the flow 14, and the small gaps 16 that are created between the bottom of the channel 12 and the overlying grains which allows an underneath water flow, a continuous and smooth fluid sublayer is created under the grains alongside the shallow channel 12 that permits a continual rolling and sliding of them, causing ultimately their rejection at the open ends of the shallow channel. The grains during their continuous moving and rolling are neither changing any path levels, nor they face any resistance by construction elements (walls or bars) or any recess or sink at the bottom.
[0103] Due to the fact that there is intense and continuous water flow not only in the gap 16 under the grains but over them as well, which is caused exactly on the fact of the parallel arrangement itself in relation to the flow 14, the grains “roll” or “slide” constantly on the shallow channels, pushed from the pressure forces exerted on their frontal surface by the flow at the points of “impact” and zero velocity conditions (Bernoulli principle). This force, in contradiction to the state of the art, is exerted on every single one separately, thus removing and rejecting them one by one from the open ends of the channels 12.
[0104] In case a grain (a) remains partially stuck inside one of the shallow channels 12, the gap 16 between the bottom of the channel and the overlying grain 15 shall remain open for the free passage of the water and shall not be blocked by dust (c), since dust at the channels 12 does not remain still, but moves around constantly along with the flow, until it is completely removed from the emitter.
[0105] In case the cross-section 16, is blocked completely, the pressure force according to the Bernoulli principle will be exerted immediately at its maximum (on the entire frontal surface of the grain) thus removing it. This pressure force, due to the continuous motion, will act upon every single grain separately, and not to a immobilized row (it will not be allocated or weakened).
[0106] An additional advantage as illustrated in the figures is the cross-section of the channels that could be of trapezoidal “Δ” shape with narrower top D.sub.2 in relation to the base D.sub.1. This fact on its own ensures thinner cross-sections (mesh) of filter openings 5 and double security for cylindrical emitter (
[0107] It is obvious that the gaps 16, due to the trapezoidal cross-section “Δ” of the channels, are way too narrow in comparison to the cross-section b*a of the openings 5 of the filter (see
[0108] In contradiction, rolling, or fluid sublayer for sliding cannot exist in WO 2009/104183 due to the perpendicular arrangement of the shallow channels in the flow, and the gaps 16 that will be initially created will not remain open for long. Additionally the shallow channels could bear for construction and ejection purposes only parallel to each other side walls. For ejection limitations the “Δ” shape cross-section is impossible to be formed in the flat emitter's mold.
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[0110] Even if there is an underneath motion of water 14c (see
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[0113] Rolling & sliding cannot occur neither in case where the filter with openings develops over a smooth surface, even though that the collection channel of the openings is aligned towards the direction of the flow, (i.e. WO 2010048063 A1) irrespectable of how high this might be, since the fluid sublayer under the grains in this case is completely missing, and the grains “stick” and are sacked and held on the surface of the filter as they lay directly over the openings 5a and are entering into them. The same occurs and at EP 0501114 & U.S. Pat. No. 5,609,303 despite the fact that the collection channel which is not raised is developing on an arc.
[0114] In
[0115] It is obvious that the stream 14a detached from the flow 14 in order to enter into the opening 5 and the emitter, will follow the direction of the water flow 14 in the pipe. Opposite flow to 14a (flow line 14b in
[0116] The above is in contradiction to the technologies of the state of the art, WO 2009/104183,
[0117] In addition, the orientation of the shallow channels 12 being aligned to the direction of flow 14, seeing that it is not reducing considerably the free cross-section of the pipe at the area of the emitter, allows the channels 12 to become even deeper by increasing the height H of the side walls 11 ensuring deeper orthogonal or trapezoidal cross-section for the “underneath” passing by of the water in case that the surface of the filter is fully covered by grains.
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[0121] With this variation the capability of the bending of the free parts of the side walls 11c of the shallow channels 12c is achieved and is caused automatically in the area of the collection channel 4c, due to the higher hydraulic pressure exerted over the collection channel 4c in case of total covering or clogging of the openings 5c (“filter cake”). At the same time along with the bending a partial or instantaneous rearrangement of the grains is caused and gabs between them are formed, reinstating the water flow in the emitter.
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[0124] The raised parts of considerable width internally to the cylindrical emitters are a characteristic of the special emitter of self-compensating water discharge (Pressure Compensated, or PC) since in the internal of these raised parts are placed the elastic membranes and the system of the self-compensation. Raised parts are also present to the emitters of WO 2010048063 A1.
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[0127] At specific intervals could be optionally thin transversal bars 31f crossed and joined with the side walls 11f. The grid that is formed from the bars 31f and the side walls 11f ensures a controlled elasticity and bending of the extended side walls 11f. This elasticity and bending allows in case of total covering and clogging of the openings 5f (cross-section: a*b), partial or instantaneous passage, reinstating the water flow similar to the case of
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[0131] The engraving of the shallow channels 45 creating the side walls of the channels of the filter, is being done by cutting tool/blade 48 with parallel side walls which is always orientated so that at every step/pitch to be aligned to the radius of the core. The cylindrical core during its engraving is rotated preferably constantly and at specific angle α° each time corresponding to the pitch of the peripheral openings of the filter, and is engraved with the vertical motion of the cutting tool, gradually and radially, to the entire, or at a large arc of the periphery of the emitter.
[0132] With this configuration the shallow channel 12 that is formed by the injection, presents a trapezoidal shape “Δ” and is narrower at its external surface, with the opening 5 to achieve two stage filtration, and the filter to become even more thinner and more effective. This configuration limits drastically the partial penetration of foreign particles in the shallow channel 12 maintaining the opening 16 open.
[0133] The core may bear at the end of its conical part an also conical shaped surface 47a where there may also exist engravings for a second arrangement of a collection channel 4 and new openings 5. These engravings over the surface 47a create the side walls 11d of the channels of the filter that are developed internally of the emitter 3d and are not protruding internally, as described in the
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[0136] In general a vast number of variations and combinations are possible since, due to the axial pulling of the core 41, all of the forms “Δ” are ejectable as long as they are developed straight and parallel to the direction of the pulling. It should be noted that the linear emitters of the state of the art do not have a core, and for this reason “Δ” forms are impossible to be ejected.
[0137] The surface of the concave filter, is obviously larger in comparison to the corresponding surface of the flat filter, regardless of it either developing into a linear (i.e.
[0138] This of course holds under the prerequisite that the filters of the linear as well as that of the cylindrical ones which are compared have both the same width B.
[0139] The correlation between the surfaces of filters that could be developed at these particular surfaces corresponds exactly to the relation between the arc and the chord of a circle, where the length E of the arc is always larger than the chord B that it corresponds to.
[0140] Thus the concave filter is more advantageous, since the larger the available surface for the development of the collection channel 4 (and the filter by extension) into a small emitter, the better the result of the filtration and the life span of the emitter.
[0141] In addition, the development of the filter into a concave surface allows for a larger cross-section for the water to pass-through from the pipe, on either a linear or cylindrical emitter.
[0142] It is obvious that the new filter of the cylindrical emitter illustrates undeniable abilities not only of passive self-protection but passive self-cleaning as well since the motion of the water through the shallow channels is continuous independently if they are clean or covered by sediments.
[0143] The cylindrical emitter in general requires special attention due to: a) the heavy construction of both the emitter itself as well the dripline pipe which is extruded with thick wall thickness, since it is intended usually for multi-seasonal uses, b) the special and critical issues with the internal sediments in the meandering path. It is mandatory for certain precautions and safety measures to be considered, because it is not prudent to have to abandon early a thick and heavy pipe intended to operate for many years just because the emitters or their filter are clogged and decommissioned earlier.
[0144] The meandering paths of the figures are indicative and for illustration purposes only while in some case the shallow channels extend only towards one side (front or back) of the collection channel 4.