TOFU WITH LONG SHELF LIFE AND PREPARATION METHOD THEREOF
20230172239 · 2023-06-08
Inventors
Cpc classification
International classification
Abstract
This invention provides a tofu with long shelf life and preparation method thereof, comprising soaking soybean to make soy milk, filtering to remove bean dregs, boiling, primary cooling, homogenizing, deaerating, UHT sterilization, secondary cooling, inline mixing soy milk with sterilized composite coagulant, aseptic filling, microwave heating, solidification, cooling for formation. According to this invention, a composite coagulant is prepared by combining basic salts with coagulant, then, the composite coagulant is inline mixed with soy milk, next, the mixture is intermittently heated by microwave to form tofu. The invention solves the problems existed in the preparation of tofu with long shelf life, including short temporary storage time, easy tube pasting and other issues after the coagulant is mixed with soy milk. This invention has the advantages of causing no corrosion on pipes, and taking less time in the heating and solidification process, etc. The long-shelf-life tofu produced by the invention has a shelf-life of more than 3 months at room temperature, while maintaining the original quality of the tofu, and has better taste and higher elasticity.
Claims
1. A tofu with long shelf life and preparation method thereof, comprising the following steps: soaking and pulping soybeans, adding a defoamer, filtering and removing dregs to obtain soy milk; boiling the soy milk; homogenizing and deaerating the boiled soy milk after primary cooling; sterilizing the homogenized and deaerated soy milk by UHT; mixing the sterilized soy milk with composite coagulant after a second cooling; using intermittent microwave to heat the sterile filled soy milk for solidification, obtaining the tofu with long shelf life.
2. The preparation method as claimed in claim 1, the composite coagulant is added in the form of an aqueous solution, and the water temperature of the aqueous solution is 8-15° C.; the addition amount of the aqueous solution of composite coagulant is not less than 13% of the mass of soy milk.
3. The preparation method as claimed in claim 1, the intermittent microwave heating solidification finally increases the central temperature of soy milk from the temperature after secondary cooling to 85-92° C. and keeps the temperature for 5-10 min.
4. The preparation method as claimed in claim 3, the intermittent microwave heating and solidification is performed with the microwave power of 70-350 W, the central temperature of soy milk is raised from the temperature after secondary cooling to 85-92° C. within 10-12 min according to the heating mode of high power first and then low power, and then the temperature was kept for 5-10 min.
5. The preparation method as claimed in claim 1, the primary cooling refers to cooling the temperature to 60-75° C., and the second cooling means cooling temperature to 8-15° C.
6. The preparation method as claimed in claim 1, the pulping conditions are as follows: mixing soybean and water for pulping, wherein, the added amount of water is not more than 6 times of the dry weight of soybean; the defoamer is a single defoamer or a compound defoamer selected from monoglyceride, diglycerol stearate, polydimethylsiloxane, emulsified silicone oil and phospholipid; the solid content in the soy milk is not less than 9%; the boiling conditions are as follows: the central temperature of soy milk reaches 95-100° C. under normal pressure, and then it is maintained for 5-10 min, or 108-115° C. under micro-pressure for 5-10 min.
7. The tofu with long shelf life as claimed in claim 1.
8. A composite coagulant for preparing tofu, comprising strong base-weak acid salt and coagulant, the mass ratio of the strong base-weak acid salt to the coagulant is (1.25-2.10):(2.35-2.95).
9. The composite coagulant for preparing tofu as claimed in claim 8, the compound coagulant is used in the form of water-soluble solution; in the aqueous solution of the compound coagulant, the mass concentration of the strong base-weak acid salt is 1.25-2.10%; The mass concentration of the coagulant is 2.35% to 2.95%.
10. The composite coagulant for preparing tofu as claimed in claim 8, the strong base-weak acid salt is at least one of sodium citrate, sodium tripolyphosphate, sodium pyrophosphate and sodium lactate; the coagulant is gluconolactone, or gluconolactone compounded with at least one of the following coagulants: salt coagulants, and emulsion coagulants.
Description
DETAILED DESCRIPTION OF EMBODIMENTS
[0029] The present invention will be further explained with reference to the following specific embodiments, but the present invention is not limited to the following embodiment.
[0030] Unless otherwise specified, the production processes and experimental methods used in the following embodiments are conventional methods; Unless otherwise specified, the reagents and materials used in the following embodiments can be obtained from commercial sources.
Embodiment 1
[0031] The soybeans were soaked completely, and then the soaked soybeans were pulped according to the ratio of soybean to water of 1:6, defoamer (monoglyceride) was added with the ratio of 0.5% of the weight of the dried beans, and the soybean pulp was filtered to remove the dregs, then obtaining soy milk with a solid content of 10.5%. Under the condition of slight pressure, soy milk was heated at 115° C. for 5 min. After boiling, the soy milk was cooled to 70° C., homogenized once under the pressure of 20 MPa, and deaerated under the vacuum of 0.05 MPa. The deaerated soy milk was sterilized by UHT at 134° C. for 5 s. After sterilization, the soy milk was cooled to 10° C. and then mixed with the water solution of composite coagulant sterilized by membrane filtration (10-inch single-core filter, filter element accuracy was 0.2 μm). The water temperature of the solution was 10° C., and the additive amount was 13.7% of the soy milk mass. The water solution of composite coagulant contained 1.7% sodium citrate and 2.5% gluconolactone (GDL). After inline mixing, the aseptic filling was carried out, and the packaging box was a 200 ml aseptic packaging box that could be heated by microwave. After filling the packaging box with the processed soy milk, intermittent microwave heating was carried out on the packaging box under the heating condition of 12 min; wherein, the first 6 min was heated by 350 W microwave per min for 30 s with an intermittent of 30 s; and the last 6 min was heated by 70 W microwave per min for 30 s with an intermittent of 30 s. After the center temperature of soy milk rose to 90° C., the temperature was kept for 5 min, then naturally cooled the processed soy milk to room temperature to obtain that finished tofu with long shelf life.
Embodiment 2
[0032] The soybeans were soaked completely, and then the soaked soybeans were pulped according to the ratio of soybean to water of 1:6, defoamer (monoglyceride) was added with the ratio of 0.5% of the weight of the dried beans, and the soybean pulp was filtered to remove the dregs, then obtaining soy milk with a solid content of 10.5%. Under the condition of slight pressure, soy milk was heated at 115° C. for 5 min. After boiling the soy milk, the soy milk was cooled to 70° C., homogenized once under the pressure of 20 MPa, and deaerated under the vacuum of 0.05 MPa. The deaerated soy milk was sterilized by UHT at 134° C. for 5 s. After sterilization, the soy milk was cooled to 10° C., and then it was mixed with the water solution of composite coagulant sterilized by membrane filtration (10-inch single-core filter, filter element accuracy was 0.2 μm). The water temperature of the solution was 10° C., and the additive amount was 13.7% of the soy milk mass. The water solution of composite coagulant contained 1.7% sodium citrate and 2.5% gluconolactone (GDL) and 0.125% MgCl.sub.2. After inline mixing, the aseptic filling was carried out, and the packaging box was a 330 ml aseptic packaging box that can be heated by microwave. After filling the packaging box with the processed soy milk, intermittent microwave heating was carried out on the packaging box under the heating condition of 10 min; wherein, the 1-2 min was heated by 350 W microwave per min for 40 s with an intermittent of 20 s; the 3-4 min was heated by 350 W microwave per min for 30 s with an intermittent of 30 s; the 5-6 min was heated by 350 W microwave per min for 20 s with an intermittent of 40 s; the 7-10 min was heated by 70 W microwave per min with an intermittent of 30 s; after the center temperature of soy milk was increased to 90° C., the temperature was kept for 5 min, then the processed soy milk was naturally cooled to room temperature to obtain that finished tofu with long shelf life.
Embodiment 3
[0033] The soybeans were soaked completely, and then the soaked soybeans were pulped according to the ratio of soybean to water of 1:6, defoamer (monoglyceride) was added with the ratio of 0.5% of the weight of the dried beans, and the soybean pulp was filtered to remove the dregs, then obtaining soy milk with solid content of 10.5%. Under the condition of slight pressure, soy milk was heated at 115° C. for 5 min. After boiling the soy milk, the soy milk was cooled to 70° C., homogenized once under the pressure of 20 MPa, and deaerated under the vacuum of 0.05 MPa. The deaerated soy milk was sterilized by UHT at 134° C. for 5 s. After sterilization, the soy milk was cooled to 10° C., and then it was mixed with the water solution of composite coagulant sterilized by membrane filtration (10-inch single-core filter, filter element accuracy was 0.2 μm). The water temperature of the solution was 10° C., and the additive amount was 14.5% of the soy milk mass. The water solution of composite coagulant contained 1.5% sodium citrate and 2.75% gluconolactone (GDL). After inline mixing, the aseptic filling was carried out, and the packaging box was a 200 ml aseptic packaging box that can be heated by microwave. After filling the packaging box with the processed soy milk, intermittent microwave heating was carried out on the packaging box under the heating condition of 10 min, wherein, the first 5 min was by 350 W microwave heating per min for 30 s with intermittent of 30 s, the other 5 min was 70 W microwave heating per min for 30 s with intermittent of 30 s, after the center temperature of soy milk was increased to 85° C., the temperature was kept for 10 min, then the processed soy milk was naturally cooled to room temperature to obtain that finished tofu with long shelf life.
Comparative Embodiment 1
[0034] In this comparative embodiment, the composite coagulant was not used for inline mixing, and other conditions were the same as those in Embodiment 1.
[0035] The soybeans were soaked completely, and then the soaked soybeans were pulped according to the ratio of soybean to water of 1:6, defoamer (monoglyceride) was added with the ratio of 0.5% of the weight of the dried beans, and the soybean pulp was filtered to remove the dregs, then obtaining soy milk with a solid content of 10.5%. Under the condition of slight pressure, soy milk was heated at 115° C. for 5 min. After boiling the soy milk, the soy milk was cooled to 70° C., homogenized once under the pressure of 20 MPa, and deaerated under the vacuum of 0.05 MPa. The deaerated soy milk was sterilized by UHT at 134° C. for 5 s. After sterilization, the soy milk was cooled to 10° C., and then it was mixed with the water solution of composite coagulant sterilized by membrane filtration (10-inch single-core filter, filter element accuracy was 0.2 μm). The water temperature of the solution was 10° C., and the additive amount was 13.7% of the soy milk mass. The water solution of composite coagulant contained 1.7% sodium citrate and 2.5% gluconolactone (GDL) and 0.125% MgCl.sub.2. After inline mixing, aseptic filling was carried out, and the packaging box was a 200 ml aseptic packaging box that could be heated by microwave. After filling the packaging box with the processed soy milk, intermittent microwave heating was carried out on the packaging box under the heating condition of 12 min, wherein, the first 6 min are heated by 350 W microwave per min for 30 s, and the second 6 min are heated by 70 W microwave per min for 30 s, and the second 6 min was with an intermittent of 30 s. After the center temperature of soy milk rose to 90° C., the temperature was kept for 5 min, then the processed soy milk was naturally cooled to room temperature to obtain the finished tofu.
Comparative Embodiment 2
[0036] In this comparative embodiment, a sterile paper aluminum box and ordinary water bath heating method were used, and other conditions are the same as those in embodiment 1.
[0037] The soybeans were soaked completely, and then the soaked soybeans were pulped according to the ratio of soybean to water of 1:6, defoamer (monoglyceride) was added with the ratio of 0.5% of the weight of the dried beans, and the soybean pulp was filtered to remove the dregs, then obtaining soy milk with a solid content of 10.5%, under the condition of slight pressure, soy milk was heated at 115° C. for 5 min. After boiling the soy milk, the soy milk was cooled to 70° C., homogenized once under the pressure of 20 MPa, and deaerated under the vacuum of 0.05 MPa. The deaerated soy milk was sterilized by UHT at 134° C. for 5 s. After sterilization, the soy milk was cooled to 10° C., and then it was mixed with the water solution of composite coagulant sterilized by membrane filtration (10-inch single-core filter, filter element accuracy was 0.2 μm), the water temperature of the solution was 10° C., and the addition amount was 13.7% of the soy milk mass. The composite coagulant water solution contained 1.7% sodium citrate and 2.5% gluconolactone (GDL). After mixing, the aseptic filling was carried out, and the packaging box was a 250 ml aseptic paper aluminum box. After filling the packaging box with the processed soy milk, the package was heated in water bath at 90° C. for 30 min, then the processed soy milk was naturally cooled to obtain the finished tofu.
[0038] The texture (hardness, elasticity, chewiness), moisture and water retention of the products obtained in embodiment and Comparative Embodiment 1 and Comparative embodiment 2 and the commercial lactone tofu were measured after cooling at 4° C. overnight, and the average values are shown in Table 1.
[0039] Determination Methods of Hardness, Elasticity and Chewiness:
[0040] Two compression experiments were carried out with Brookfield texture analyzer CT-3. Tofu was cut into a round cylinder with a diameter of 1 cm and a height of 1 cm. The test probe was an acrylic probe with a flat surface (TA 25/1000 probe with a diameter of 50.8 cm, a length of 20 mm and a weight of 23 g). The target value was 40% of the original height, the trigger point load was 5 g, the test speed was 0.5 mm/s and the return speed was 0.5 mm/s, and circulated twice. Texture Pro CT V1.8 software was used to record the curve of compression process and calculate the hardness, elasticity and chewiness.
[0041] Measurement Method of Moisture:
[0042] Determination Method of Water Retention:
[0043] The water retention of the sample was determined by a centrifugal tube with a sleeve inside. A filter paper was placed with the same size on the bottom of the casing, a certain amount of samples was weighed in the casing, and centrifuged at 1000 g for 10 min, discarded the effluent and weigh. Water retention (WHC) was calculated according to the following formula:
Wherein:
[0044] M.sub.0: Total weight of filter paper and casing (g);
[0045] M.sub.1: Total weight of filter paper, sleeve and sample (g);
[0046] M.sub.2: Total weight of filter paper, sleeve and sample after centrifugation (g);
[0047] MC: moisture content (g/100 g).
TABLE-US-00001 TABLE 1 Comparison of quality evaluation of Embodiment 1 with comparative embodiment and commercial lactone tofu Water retaining Hardness/g Elasticity/mm Chewiness/mJ Moisture g/100 g property/% Embodiment 1 103.80 3.15 1.47 91.60 31.22 Embodiment 2 105.9 2.97 1.46 91.29 33.39 Embodiment 3 104.2 3.04 1.58 91.41 31.25 Comparative 110.60 3.03 1.69 91.44 30.73 Embodiment 1 Comparative 100.13 2.97 1.40 91.53 26.88 Embodiment 2 Commercial 94.67 2.80 1.31 91.43 36.54 lactone tofu
[0048] There was no significant difference between the quality of Embodiments and Comparative Embodiment 1, but the gel of Comparative Embodiment 1 started earlier and the gelation rate was faster. In the actual production process, the longest temporary storage time of coagulants and soy milk was short, so a faster filling speed was required. Moreover, soy milk in the aseptic tank could be easy to form lumpy aggregates, which could lead to serious consequences if the equipment was shut down. In addition, after a long time of production, there could be pasting in the pipe.
[0049] There was no significant difference in the quality between Embodiment 2 and Comparative Embodiment 2. However, in Comparative Embodiment 2, the traditional water bath method was adopted, and the sterile box could be soaked by water, and the interface could be easily damaged, which could affect the product quality.
[0050] The total colony count and coliforms of the embodiments stored at room temperature for 25 days, 45 days and 93 days were measured (using the methods in GB 4789.2-2016 and GB 4789.3-2016), and the results are shown in Table 2; Among the results, the texture, moisture and water retention of Embodiment 1 after 25 days, 45 days and 93 days of storage at room temperature were compared, and the average values are shown in Table 3.
TABLE-US-00002 TABLE 2 Total number of colonies and coliforms during storage at room temperature (25° C.) of the embodiment 1 Total colony count CFU/g Coliforms MPN/g Embodiment 1-25 days Not detected(<10) Not detected(<3.0) Embodiment 1-45 days Not detected(<10) Not detected(<3.0) Embodiment 1-93 days Not detected(<10) Not detected(<3.0) Embodiment 2-25 days Not detected(<10) Not detected(<3.0) Embodiment 2-45 days Not detected(<10) Not detected(<3.0) Embodiment 2-93 days Not detected(<10) Not detected(<3.0) Embodiment 3-25 days Not detected(<10) Not detected(<3.0) Embodiment 3-45 days Not detected(<10) Not detected(<3.0) Embodiment 3-93 days Not detected(<10) Not detected(<3.0)
TABLE-US-00003 TABLE 3 Quality changes of Embodiment 1 during storage at room temperature (25° C.) Hardness/g Elasticity/mm Chewiness/mJ Moisture g/100 g Moisture/% 25 days 100.23 3.35 1.49 91.32 33.57 45 days 96.20 3.28 1.46 91.34 31.50 93 days 93.67 3.05 1.40 91.40 32.95
[0051] The Embodiments had no colony growth after being stored at room temperature for 3 months, and it could be seen from Embodiment 1 that there was no obvious quality change, because the shelf life could reach more than 3 months.
[0052] The product obtained in Embodiment 1 was compared with a brand of tofu with long shelf life in Japan, and sensory evaluation was conducted by a two-point test. 20 selected sensory evaluators (average age: 25.3 years old) who had been trained in advance and have professional background knowledge of food, and made a pairwise comparison on whether there were differences in the four sensory characteristics of color, smell, taste and texture and the overall preference degree (choose preferred products), and made a directional pairwise comparison on the three quality problems of “noodle-like” degree, elasticity and astringency of taste (choose products with more obvious corresponding indicators), the results are shown in Table 4.
TABLE-US-00004 TABLE 4 Sensory evaluation results of the product obtained in Embodiment 1 and a Japanese brand product Japanese brand Embodiment tofu product(The 1(The number number of of evaluators) evaluators) Evaluation results Color and lustre 12 8 No difference Scent 13 7 No difference Taste 8 12 No difference Texture 11 9 No difference Overall 12 8 No difference Preference More 5 15 Japanese brand chewiness of tofu product “noodle-like” has more “noodle-like” chewiness Higher elasticity 16 4 Japanese brand tofu product has lower elasticity Astringency 7 13 No difference
[0053] Compared with comparative embodiment and commercial lactone tofu, it can be found that the long shelf-life tofu produced in Embodiment 1 not only prolonged the quality-keeping period for more than 3 months, but also prolonged the temporary storage time after the coagulant was mixed with soy milk, which solved the problem of easy pasting, reduced the time for heating and solidification, and did not affect the original quality of tofu. In addition, compared with the long shelf-life tofu of the Japanese brand, it was found that the product of Embodiment 1 had better taste and higher elasticity, and other aspects were equivalent to the quality of the products sold in Japan, at the same level.