METHOD FOR SHAPING A SHAPE MEMORY WORKPIECE AND SHAPING TOOL FOR SHAPING A SHAPE MEMORY WORKPIECE
20230175109 · 2023-06-08
Inventors
Cpc classification
F03G7/06143
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
C22F1/006
CHEMISTRY; METALLURGY
A61F2/82
HUMAN NECESSITIES
International classification
C22F1/00
CHEMISTRY; METALLURGY
Abstract
A method for shaping a shape memory workpiece includes: providing a shape memory workpiece having a first diameter and a predetermined shaping temperature; arranging the shape memory workpiece on a shaping tool; heating the shape memory workpiece to the shaping temperature; first expansion of the shape memory workpiece to a second diameter that is larger than the first diameter; first changing of the temperature of the shape memory workpiece to an intermediate temperature below or above the shaping temperature; bringing the shape memory workpiece to the shaping temperature again; second expansion of the shape memory workpiece to a third diameter that is larger than the second diameter; ejecting the shape memory workpiece from the shaping tool; and final cooling of the shape memory workpiece to a cooling temperature below the intermediate temperature.
A shaping tool is also provided.
Claims
1. A method for shaping a shape memory workpiece, comprising: providing a shape memory workpiece having a first diameter and a predetermined shaping temperature; arranging the shape memory workpiece on a shaping tool; heating the shape memory workpiece to the shaping temperature; first expansion of the shape memory workpiece to a second diameter that is larger than the first diameter; first changing of the temperature of the shape memory workpiece to an intermediate temperature below or above the shaping temperature; bringing the shape memory workpiece to the shaping temperature again; second expansion of the shape memory workpiece to a third diameter that is larger than the second diameter; ejecting the shape memory workpiece from the shaping tool; and final cooling of the shape memory workpiece to a cooling temperature below the intermediate temperature.
2. The method for shaping a shape memory workpiece according to claim 1, wherein the first changing of the temperature of the shape memory workpiece to an intermediate temperature comprises a first cooling of the shape memory workpiece to the intermediate temperature below the shaping temperature, or a first further heating of the shape memory workpiece to the intermediate temperature above the shaping temperature.
3. The method for shaping a shape memory workpiece according to claim 2, wherein the first changing of the temperature of the shape memory workpiece comprises changing the temperature of the shape memory workpiece by at least about 25° C.
4. The method for shaping a shape memory workpiece according to claim 2, wherein the first changing of the temperature of the shape memory workpiece comprises changing the temperature of the shape memory workpiece by at least about 40° C.
5. The method for shaping a shape memory workpiece according to claim 1, wherein the second diameter is about 1.5 times to about 1.9 times the first diameter; and/or the third diameter is about 1.5 times to about 1.9 times the second diameter.
6. The method for shaping a shape memory workpiece according to claim 1, wherein the second diameter is about 1.85 times the first diameter.
7. The method for shaping a shape memory workpiece according to claim 1, wherein the third diameter is about 1.85 times the second diameter.
8. The method for shaping a shape memory workpiece according to claim 1, wherein the first expansion and the second expansion comprise an expansion of the shape memory workpiece in the radial direction, in particular while maintaining the axial extension of the shape memory workpiece.
9. The method for shaping a shape memory workpiece according to claim 1, wherein the shape memory workpiece is held in a frictional manner during at least one of the first and second expansions.
10. The method for shaping a shape memory workpiece according to claim 1, wherein the shape memory workpiece: has a nickel-titanium alloy; and/or has a round shape; and/or has a stent pattern.
11. A shaping tool for shaping a shape memory workpiece, having: a guide element, and a traversing tube, which is movably arranged on the guide element, wherein disks are arranged on the traversing tube at predetermined axial distances, expansion wires or expansion elements are stretched between the disks, and wherein the expansion wires or expansion elements stretched between the disks form diameters in order to arrange a shape memory workpiece circumferentially thereon.
12. The shaping tool for shaping a shape memory workpiece according to claim 11, wherein the shaping tool has a receiving area for arranging thereon a shape memory workpiece having a first diameter, and wherein - the traversing tube is configured to be moved relative to the receiving area by means of an actuator, so that the shape memory workpiece can be passed by the disks in the receiving area.
13. The shaping tool for shaping a shape memory workpiece according to claim 11, wherein the disks are shaped such that the shaping tool is configured to expand the shape memory workpiece by moving the traversing tube along the guide element.
14. The shaping tool for shaping a shape memory workpiece according to claim 11, wherein the disks have sliding grooves along their circumference, wherein an expansion wire is slidably guided by the respective disk along each sliding groove, and wherein each expansion wire is preferably arranged in the respective sliding groove such that it projects radially outward with respect to the disk in the sliding groove of which the expansion wire is guided.
15. The shaping tool for shaping a shape memory workpiece according to claim 11, having: a heating device, preferably a heatable salt bath; and/or a cooling device, preferably a water bath.
16. The shaping tool for shaping a shape memory workpiece according to claim 15, wherein the heating device is a heatable salt bath.
17. The shaping tool for shaping a shape memory workpiece according to claim 15, wherein the cooling device is a water bath.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0136] Embodiments of the invention will be described in more detail below with reference to the accompanying figures. It goes without saying that the present invention is not limited to these embodiments and that individual features of the embodiments can be combined to form further embodiments within the scope of the appended claims.
[0137] The figures show:
[0138]
[0139]
[0140]
[0141]
[0142]
[0143]
[0144]
DETAILED DESCRIPTION OF EMBODIMENTS OF THE INVENTION
[0145]
[0155] The method of
[0156] At the same time, ejecting the shape memory workpiece 100 in step S80, after expanding to the target diameter or the third diameter in the sense of step S70, enables the final cooling in step S90 to be directed specifically at the shape memory workpiece 100, whereby an energetically time-consuming cooling and possibly reheating of the shaping tool 10 can be prevented. Furthermore, thermal stresses on the shaping tool 10 are advantageously reduced as a result.
[0157] In addition, the steps S30 and S60 of heating or bringing the shape memory workpiece 100 to the shaping temperature FGT can in particular comprise heating or bringing the shape memory workpiece 100 to the shaping temperature FGT and heating or bringing the shaping tool 10 to the shaping temperature FGT. Furthermore, in exemplary embodiments, either the shaping tool 10 or the shape memory workpiece 100 can be indirectly heated or cooled by heating or cooling the respective other one of the shaping tool 10 and the shape memory workpiece 100.
[0158] The method of shaping a shape memory workpiece 100 is not limited to the steps shown in
[0159] In alternative embodiments, the method can be limited to steps S10, S20, S30, S40, S80 and S90, so that the shape memory workpiece 100 is expanded by means of a single step starting from a first or initial diameter to a target diameter or final diameter. Such a method provides a particularly fast and energy-efficient method for shaping a shape memory workpiece 100, which at the same time enables the product properties of the shape memory workpiece, such as in particular geometry and austenite finish temperature, to be set precisely by means of a precisely definable cooling rate.
[0160]
[0161] The shaping tool 10, as shown in
[0162] The traversing tube 30 preferably extends at least in parts parallel to the guide element 20. In other words, the traversing tube 30 can extend at least in parts along the axial direction a. The traversing tube 30 can in particular be hollow, preferably hollow-cylindrical, and accommodate the guide element 20 at least in parts.
[0163] As further shown in
[0164] The disks 40 are preferably arranged along the traversing tube 30 at predetermined axial distances from one another, i.e., distances substantially along the axial direction a. The disks 40 can be arranged substantially equidistant from one another or have a varying distance from one another. The shaping tool 10 can have any number of disks 40 or any number of disks 40 can be arranged on the traversing tube 30.
[0165] The number of disks 40 arranged on the traversing tube 30 can correspond at least to the number of different diameters that a shape memory workpiece 100 to be shaped gradually assumes in the method for shaping a shape memory workpiece 100.
[0166] In addition, in a transition area 14 between two discrete diameter areas 12, 16, each of which is formed by a plurality of disks 40 with the same diameter, no disk 40 or any number of disks 40 can be arranged on the traversing tube 30 to support the transition area 14 and to ensure a defined expansion angle 60, also during the formation of a shape memory workpiece 100.
[0167] The expansion angle 60 occurs as an angle in the transition area 14 of the shaping tool 10, in particular as an angle following the expansion wire 50 in relation to the axial direction a. The expansion angle 60 is determined by the diameter of two consecutive disks 40 and the axial distance between the two consecutive disks 40 in question. The expansion angle 60 thus describes, in combination with a traversing speed of the traversing tube 30, the deformation per time or the change in diameter per time, and thus the force applied to the shape memory alloy 100.
[0168] The expansion angle 60 thus influences the process time and also very significantly the geometry of the shaping tool 10, since the larger the expansion angle 60, the shorter the shaping tool 10 can be realized, which in turn contributes to reducing the use of material for the shaping tool 10, which reduces its thermal capacity and increases the energy efficiency of the process. Furthermore, a shorter shaping tool 10 with a correspondingly comparatively low thermal capacity allows a heating device to be of compact design, and as a result in turn has a comparatively low power loss, which in turn finally increases the energy efficiency in the process and also the energy efficiency of the shaping tool 10. On the other hand, a large expansion angle 60 causes the shape memory workpiece 100 to slip off the shaping tool 10 comparatively more easily, since the static friction between the shape memory workpiece 100 and the expansion wires or elements 50 decreases during the expansion as the expansion angle 60 increases.
[0169] As outlined in
[0170] The opposite direction of the axial direction a referred to above is a direction that is substantially parallel and opposite to the axial direction a.
[0171] The disks 40 in the discrete diameter area 16 can in particular have a larger diameter with respect to the disks 40 in the receiving area 12. The disks 40 arranged in the discrete diameter area 16 can form a second discrete diameter with the expansion wires 50 arranged or tensioned on them, in order to expand a shape memory workpiece 100 to a corresponding diameter.
[0172] The ratio of the average diameter of the transition area 14 to the diameter of the disks in the receiving area 12 can preferably be in the range from about 1.5 to about 1.9, particularly preferably about 1.85. Furthermore, the ratio of the diameter of the disks 40 in the discrete diameter area 16 to the mean diameter of the transition area 14 can preferably be in the range from about 1.5 to about 1.9, particularly preferably about 1.85.
[0173] In alternative embodiments, the ratio of the diameter of the disks in the discrete diameter area 16 to the diameter of the disks in the receiving area 12 can preferably be in the range from about 1.5 to about 1.9, more preferably about 1.85.
[0174] An actuator 32 is only outlined in
[0175] On the other hand, the disks 40 can be fixed or fixedly arranged on the traversing tube 30 and can be configured to be moved or displaced indirectly by the actuator 32, for example via the traversing tube 30. The movement or displacement by the actuator 32 is preferably configured as a movement or displacement substantially along the axial direction a or parallel to the traversing tube 30.
[0176] In further exemplary embodiments, a disk 40 can be provided with a shape in order to bring about a specific reshaping when the shape memory workpiece 100 passes, such as the formation of a hook on the shape memory workpiece 100.
[0177] Also indicated in
[0178]
[0179] As shown in
[0180] The protrusion of the expansion wire or element 50 with respect to the disk 40 can be made clear in particular by means of the overhang 46. In the sectional view according to
[0181] In exemplary embodiments, the sliding groove 42 of the disk 40 can be designed such that an expansion wire or element 50 arranged therein at least in parts can be guided in a sliding manner. In other words, the sliding groove 42 of the disk 40 can be formed such that the disk 40 can be displaced relative to the expansion wire 50. For this purpose, in exemplary embodiments, a sliding groove 42 can be formed in the axial direction a, in particular as a bore, which has a diameter or cross section that corresponds at least to the diameter or cross section of the expansion wire or element 50 arranged therein at least in parts. This advantageously enables a shape memory workpiece 100 to be arranged on a shaping tool 10 such that the shape memory workpiece 100 is held by the expansion wires or elements 50 and at the same time can be passed through by the disks 40, for example in the axial direction a or in a direction parallel to the traversing tube 30.
[0182] In preferred embodiments, the number of sliding grooves 42 corresponds at least to the number of expansion wires or elements 50 to be arranged on the disks 40, so that each expansion wire or element 50 can be arranged in a separate sliding groove 42.
[0183] In further preferred embodiments, the sliding grooves 42 are arranged substantially equidistantly on the outer circumference of the disk 40 or on an outer circumferential side of the disk 40, so that the shaping tool 10 enables a particularly uniform expansion of, in particular, round or substantially round workpieces. In alternative embodiments, the arrangement of the sliding grooves 42 can also deviate from an equidistant arrangement on the disk 40. Furthermore, in alternative embodiments, the sliding grooves 42 can be arranged on an inside of a disk, i.e., not on the outer circumference of the disk 40.
[0184] As further shown in
[0185] The concave portion 44 or the radially inwardly directed recess between two adjacent sliding grooves 42 advantageously ensures that in the case of a relative movement of the disks 40 in the axial direction a relative to the expansion wires 50, contacting of a shape memory workpiece 100 arranged on the expansion wires 50 and of the disks 40 can be prevented. This further allows the axial extension of the shape memory workpiece 100 to be advantageously maintained during expansion, in addition to preventing contamination from contact between the shape memory workpiece 100 and the disks 40 at high temperatures.
[0186]
[0187] As indicated in
[0188] In further exemplary embodiments, which are not shown in the figures, however, the expansion wires or elements 50 can in particular be guided back at a lower end of the guide element 20, in particular toward an upper fixing portion of the shaping tool 10.
[0189] In preferred embodiments, not shown in the figures though, a first end and a second end of the expansion wires or elements 50, in particular all or both ends of the expansion wires or elements 50, can be attached to an upper fixing portion or to an upper end of the shaping tool 10, with the expansion wires or elements 50 preferably being guided back at a lower end of the guide element 20. This advantageously makes it possible that no fixing, in particular no mechanical fixing, of the expansion wires or elements 50 is required at the lower end of the shaping tool 10. A further advantageous result of this is that the shaping tool 10 is also suitable for attaching particularly small shape memory workpieces 100, since the attachment of the shape memory workpiece 100, in particular to a lower portion of the shaping tool 10, in particular to the receiving area 12, is not affected by a fixation of the expansion wires or elements 50. Even more advantageously, this improves the durability and maintenance of the shaping tool 10 since the fixation of the expansion wires or elements 50 is not necessarily subject to direct heating by a heating device such as a salt bath.
[0190]
[0191]
[0192]
[0193] For the expansion itself, and as illustrated in a comparison between
[0194]
[0195] In further exemplary embodiments of the shaping tool 10 that are not shown, it can have one or more further transition areas 14 and one or more further discrete diameter areas 16, which extend from the discrete diameter area 16 shown opposite to the axial direction a.
[0196]
[0197] As shown in
[0198] As further illustrated in
[0199] Subsequently, the shape memory workpiece 100 is brought back to the shaping temperature FGT, i.e., heated or cooled, in order to then be deformed or reshaped again. If the shape memory workpiece 100 has the desired target diameter after the second reshaping (shown in
[0200] From the combination of multiple deformation of the shape memory workpiece 100 at the shaping temperature FGT, together with the intermediate change to a temperature below or above the shaping temperature FGT, and the final cooling as soon as the shape memory workpiece 100 has been expanded or reshaped to its target shape or diameter, predetermined shape memory properties or superelastic properties, comprising a desired diameter assumed at a predetermined ambient temperature and a predetermined load state, are impressed on the shape memory workpiece 100.
[0201] Furthermore, two heating durations for heating the shape memory workpiece 100 to the shaping temperature FGT are shown in
TABLE-US-00001 List of Reference Numerals 10 shaping tool 12 receiving area 14 transition area 16 discrete diameter area 20 guide element 30 traversing tube 32 actuator 40 disk 42 sliding groove 44 concave portion 46 overhang 50 expansion wire 60 expansion angle 100 shape memory workpiece S10–S90 steps for a method for shaping a shape memory workpiece a axial direction r radial direction u circumferential direction FGT shaping temperature HL auxiliary line V magnification ZT intermediate temperature