TOOL CHANGING DEVICE, MACHINE TOOL AND METHOD FOR CHANGING A TOOL
20230173627 · 2023-06-08
Inventors
Cpc classification
B23Q1/4852
PERFORMING OPERATIONS; TRANSPORTING
B23Q3/15503
PERFORMING OPERATIONS; TRANSPORTING
B23Q1/4804
PERFORMING OPERATIONS; TRANSPORTING
B23Q2003/15537
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A tool changing device for a machine tool comprises a tool magazine, a transfer device and a linear drive for the tool magazine. The tool magazine comprises a magazine axis, wherein the tool magazine is rotatable about the magazine axis by a rotary drive, and a plurality of holding locations for tools that have a support shaft and a receiving groove. At least some of the holding locations are arranged offset relative to one another along the magazine axis, and at least some of the holding locations are arranged offset relative to one another about the magazine axis. The holding locations are configured to hold the tools at the receiving groove. The transfer device comprises a transfer carriage, wherein the transfer device is movable between a first transfer position in relation to the tool magazine and a second transfer position to transfer tools between the tool magazine and a tool holder of the machine tool. The linear drive is configured to move the tool magazine along the magazine axis relative to the transfer device to provide, together with the rotary drive, a selected holding location in the first transfer position.
Claims
1. A tool changing device for a machine tool, comprising: a tool magazine comprising: a magazine axis, wherein the tool magazine is rotatable about the magazine axis by a rotary drive, and a plurality of holding locations for tools that have a support shaft and a receiving groove, wherein at least some of the holding locations are arranged offset relative to one another along the magazine axis, wherein at least some of the holding locations are arranged offset relative to one another about the magazine axis, and wherein the holding locations are configured to hold the tools at the receiving groove, a transfer device comprising a transfer carriage, wherein the transfer device is movable between a first transfer position in relation to the tool magazine and a second transfer position to transfer tools between the tool magazine and a tool holder of the machine tool, and a linear drive for the tool magazine that is configured to move the tool magazine along the magazine axis relative to the transfer device to provide, together with the rotary drive, a selected holding location in the first transfer position.
2. The tool changing device of claim 1, wherein the transfer device is movable along a transfer axis between the first transfer position and the second transfer position, wherein the transfer axis is oriented perpendicular to the magazine axis, and wherein the transfer axis comprises a frame-fixed guide, along which the transfer carriage of the transfer device is movable.
3. The tool changing device of claim 1, wherein the first transfer position is fixed with respect to a frame.
4. The tool changing device of claim 1, wherein the transfer device directly transfers the tools to and from the holding locations of the tool magazine.
5. The tool changing device of claim 1, wherein the tool magazine comprises two or more segments that are distributed about the magazine axis, and wherein the segments have holding locations that are arranges in series and offset from one another along the magazine axis.
6. The tool changing device of claim 5, wherein the holding locations are formed at the segments, and wherein the holding locations have outwardly open recesses that are adapted to the receiving grooves of the tools.
7. The tool changing device of claim 1, wherein the transfer device comprises a transfer receptacle, and wherein the transfer receptacle is configured to embrace the support shaft of the tools.
8. The tool changing device of claim 7, wherein an offset axis having an offset slide is provided at the transfer carriage of the transfer device, and wherein the offset axis moves the transfer receptacle between a retracted position and an extended position.
9. The tool changing device of claim 7, wherein the transfer receptacle comprises resilient locking elements to secure a received tool.
10. The tool changing device of claim 8, wherein at least some of the holding locations of the tool magazine are coupled to a retaining spring that secures the received tool with a locking element in the holding location, wherein the transfer receptacle is formed at the offset slide, and wherein the offset slide is configured to deflect the retaining spring in order to deposit a tool in the holding location or to release it from the holding location.
11. The tool changing device of claim 7, wherein the transfer device comprises a double gripper that is arranged at the transfer carriage, and wherein the double gripper is pivotable about a pivot axis.
12. The tool changing device of claim 11, wherein the transfer device comprises a stroke axis arranged at the transfer carriage, and wherein the stroke axis is coupled with at least one of the double gripper and the transfer receptacle, and configured to transfer the tools between the double gripper and the transfer receptacle.
13. The tool changing device of claim 12, wherein the stroke axis is coupled to the double gripper and arranged between the double gripper and the transfer carriage, and wherein the stroke axis coincides with the pivot axis of the double gripper.
14. The tool changing device of claim 1, wherein, upon the travel movement of the transfer carriage between the first transfer position and the second transfer position, the transfer carriage actuates a door that closes a working space of the machine tool, and wherein the transfer carriage projects at least temporarily into the working space.
15. The tool changing device of claim 1, wherein the tool magazine comprises a scanner for tool identification, wherein the scanner is arranged in a fixed position, and wherein the tool magazine is configured to be moved along the magazine axis and rotated about the magazine axis to bring a selected holding location into a detection range of the scanner.
16. The tool changing device of claim 1, wherein the tool magazine has an access door, through which a selected plurality of holding locations that are offset along the magazine axis to each other are accessible from the outside, and wherein the tool magazine is configured to be moved along the magazine axis and rotated about the magazine axis to position the selected plurality of holding locations at the access door.
17. A machine tool, comprising: a frame, at least one workpiece holder for receiving a workpiece, at least one tool holder for receiving a tool, and a tool changing device, comprising: a tool magazine comprising: a magazine axis, wherein the tool magazine is rotatable about the magazine axis by a rotary drive, and a plurality of holding locations for tools that have a support shaft and a receiving groove, wherein at least some of the holding locations are arranged offset relative to one another along the magazine axis, wherein at least some of the holding locations are arranged offset relative to one another about the magazine axis, and wherein the holding locations are configured to hold the tools at the receiving groove, a transfer device comprising a transfer carriage, wherein the transfer device is movable between a first transfer position in relation to the tool magazine and a second transfer position in relation to a tool holder of the machine tool to transfer tools between the tool magazine and the tool holder, and a linear drive for the tool magazine that is configured to move the tool magazine along the magazine axis relative to the transfer device to provide, together with the rotary drive, a selected holding location in the first transfer position, wherein the tool holder is movable relative to the frame to the second transfer position for a tool change.
18. The machine tool of claim 17, wherein the tool holder is pivotable to bring the tool holder in the second transfer position into a transfer orientation for tool change, and wherein the transfer orientation of the tool holder involves an orientation parallel to a transfer axis of the transfer device.
19. The machine tool of claim 17, wherein the tool holder is formed at a pivotable tool spindle and configured to receive the support shaft of the tool, and wherein the support shaft of the received tool is concentrically placed in the tool holder.
20. The machine tool of claim 18, wherein the workpiece holder is formed at a workpiece spindle, which is arranged to rotate workpieces about an axis that is in oriented parallel to the transfer axis, and wherein the tool holder is movable in three or more axes relative to the workpiece holder.
21. The machine tool of claim 20, further comprising: a counter holder that is configured as a secondary workpiece holder and located opposite the workpiece holder that is configured as a primary workpiece holder, wherein primary workpiece holder and the secondary workpiece holder are oriented concentrically with respect to each other, wherein the tool holder and the secondary workpiece holder are spaced away from the tool magazine, at least in a base orientation, and wherein the primary workpiece holder is adjacent to the tool magazine.
22. The machine tool of claim 17, further comprising: a secondary tool holder that is movable in at least two axes relative to the frame, wherein the tool holder is configured as a primary tool holder, and wherein the primary tool holder and the secondary tool holder are oriented opposite each other.
23. A method of changing a tool at a machine tool, comprising the following steps: providing a tool magazine having a magazine axis that is rotatable by a rotary drive about the magazine axis and movable by a linear drive along the magazine axis, wherein the tool magazine has a plurality of holding locations for tools that have a support shaft and a receiving groove, wherein at least some of the holding locations are arranged offset relative to one another along the magazine axis, wherein at least some of the holding locations are arranged offset relative to one another about the magazine axis, and wherein the holding locations are configured to hold the tools at the receiving groove, providing a transfer device comprising a transfer carriage, wherein the transfer device is movable between a first transfer position in relation to the tool magazine and a second transfer position to transfer tools between the tool magazine and a tool holder of the machine tool, moving the tool magazine by the linear drive and the rotary drive to provide a selected holding location for a tool in the first transfer position, and transferring a tool between the first transfer position and the second transfer position, wherein in the first transfer position, the tool is directly transferred between the tool magazine and the transfer device, and wherein in the second transfer position, the tool is transferred between the transfer device and the tool holder.
24. The method of claim 23, wherein in the second transfer position, the tool is directly transferred between the transfer device and the tool holder of the machine tool.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0124] Further features and advantages of the present disclosure will be apparent from the following description and explanation of several exemplary embodiments with reference to the drawings, wherein:
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EMBODIMENTS
[0139]
[0140] In at least some of the Figures herein, a Cartesian coordinate system X-Y-Z is shown for illustrative purposes. The coordinate system is used for illustrating basic orientations and axes of motion of the machine tool 10 and of components thereof. An axis denoted by X generally indicates a longitudinal extension. An axis denoted by Y (compare
[0141] The machine tool 10 includes a frame 12, which may also be referred to as a bed. Furthermore, an enclosure 14 is provided, which surrounds a working space 18 and other components of the machine tool 10 and shields them from an environment at least during machining. The working space 18 is indicated by a dashed block in
[0142] In the exemplary embodiment, the machine tool 10 further comprises a so-called workpiece transfer module 22. The workpiece transfer module 22 serves, for example, to remove machined workpieces. In some cases, the workpiece transfer module 22 may also serve to feed unmachined workpieces. In the exemplary embodiment according to
[0143] The machine tool 10 further comprises a tool changing device 30. The tool changing device 30 comprises a tool magazine 32. In the exemplary embodiment according to
[0144]
[0145] Further, in
[0146] Based on the illustration according to
[0147]
[0148] In the exemplary embodiment according to
[0149] A tool spindle 60, which carries a tool holder 62, is provided in the working space 18 of the machine tool 10. The tool spindle 60 may also be referred to as the primary tool spindle. The tool holder 62 may also be referred to as the primary tool holder. The tool holder 62 is used to hold a tool. A kinematic system 64 is provided for the tool spindle 60, which in the exemplary embodiment provides linear movement of the tool spindle 60 in three axes (X, Y, Z). Furthermore, the kinematic system 64 can enable a swiveling movement of the tool spindle 60, for example around the Y-axis (so-called B-axis). In
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[0151] The machine tool 10 further includes a workpiece holder 78 that is associated with a workpiece spindle 80. The workpiece spindle 80 may also be referred to as the main spindle or primary workpiece spindle. The workpiece holder 78 may also be referred to as the primary workpiece holder 78. The workpiece holder 78 is used to hold a workpiece. The workpiece is, for example, bar-shaped or shaped as a chuck part. The workpiece may be at least partially rotationally symmetrical in shape, but this is not a mandatory requirement. The workpiece spindle 80 can drive the workpiece about a longitudinal axis 86, compare
[0152] Opposite the workpiece spindle 80, a workpiece spindle 84 provided with a workpiece holder 82 is provided on the frame 12. In the exemplary embodiment, the workpiece spindle 84 is movable relative to the frame in the X direction, compare a kinematic system indicated by 88 in
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[0154]
[0155] In the exemplary embodiment, the transfer device 90 includes a transfer carriage 92 that is movable on a guide 94. In the exemplary embodiment, the guide 94 is a horizontal guide. The guide 94 extends in the tool transfer space 40, compare
[0156] The transfer carriage 92 carries a transfer receptacle 100 that is mounted on an extension arm 104. Furthermore, the transfer carriage 92 carries a double gripper 102 that is facing the transfer receptacle 100. In
[0157] In the second transfer position 110, the transfer carriage 92 extends at least partially into the working space 18 in order to transfer a tool to the tool holder 62 of the tool spindle 60 there. Using the kinematic system 64 and the swivel drive 68, the tool spindle 60 can be moved with the tool holder 62 towards a change position 112 (indicated in
[0158] Further, in
[0159] With reference to
[0160] The tool magazine 32 rests on a frame 120. The frame 120 may be a component of the frame 12 of the machine tool. However, the frame 120 may also be a separate magazine frame. In the exemplary embodiment, the frame 120 has a tower-like design. On the frame 120, in the exemplary embodiment, the tool changing device 90 is arranged, for instance fixed to the frame. In other words, the frame 120 carries the guide 94 (compare
[0161] A vertical guide 122 is arranged on the frame 120 in the exemplary embodiment. The tool magazine 32 sits on a bracket 124, which is vertically movable along the guide 122 (parallel to the Z direction). A linear drive 128 is provided for this movement, which may be referred to as a lifting drive. The movement of the tool magazine 30 takes place along a magazine axis 132, compare
[0162] In addition to the linear drive 128, a rotary drive 130 is provided that is configured to rotate the tool magazine 32 about the magazine axis 132. In the exemplary embodiment, the tool magazine 32 comprises a plurality of segments 136 that are distributed around the magazine axis 132. The segments 136 are attached to support disks 138 that are offset from each other along the magazine axis 132. In the exemplary embodiment, the segments 136 are configured similar to the blades of a paddle wheel. The segments 136 each support a plurality of holding locations 140. The holding locations 140 are used to receive tools. The holding locations 140 are arranged along the magazine axis 132 as well as distributed around the magazine axis 132. In this manner, the tool magazine 32 can provide a plurality of holding locations 140 for receiving tools.
[0163] Together, the linear drive 128 and the rotary drive 130 can move the tool magazine 32 to provide a desired holding location 140 for a tool at the first transfer position 108 (compare
[0164] In addition, the tool magazine 32 can be controlled by the linear drive 128 and the rotary drive 130 to position one or more holding locations 140 in the area of the access door 34. In this manner, a set-up operation is enabled from the outside. When a plurality of holding locations 140 are loaded, this may be referred to as a block setup.
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[0166] The illustration according to
[0167] Based on the embodiment according to
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[0169] The transfer carriage 92 of the transfer device 90 is mounted on a guide 94 for movement along the transfer axis 96. The transfer carriage 92 includes an arm 104 that supports a transfer receptacle 100. Furthermore, a double gripper 102 is mounted on the transfer carriage 92. Tools are transferred between the transfer device 90 and the tool magazine 32 using the transfer receptacle 100, see also
[0170] The transfer receptacle 100 is part of an offset slide 150, which is movable along an offset axis 154 via an offset rail 152. In the embodiment, the arm 104 of the transfer carriage 92 carries the offset slide 150. The offset slide 150 with the transfer receptacle 100 is movable along the offset axis 154 between a retracted position and an extended position (compare the dashed illustration labeled 156 in
[0171] Further, in the
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[0173] The arm 104 of the transfer carriage 92 further supports a sliding piece designated by 170. The sliding piece 170 is configured to act on the door 114 to open the door 114 when the transfer carriage 92 is moved between the first transfer position 108 and the second transfer position 110.
[0174] For example, the door 114 is configured as a flap that is pivotable about an axis 174. In the exemplary embodiment, the door 114 carries one or two rollers 172 that can be contacted by corresponding sliding pieces 170 at an end of the arm 104 that is facing the working space 18. In this manner, the door 114 can be actuated by the carriage 92 with little wear. When the slide 92 enters the working space 18, the door 114 is automatically opened. In
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[0176] The tools 180 include, for example, a support shaft 182 that is primarily configured to mount the tool 180 at a tool holder 62 of a tool spindle 60 (compare
[0177] The tool 180 further includes a receiving groove 188 adjacent the support shaft 182. The receiving groove 188 may also be referred to as a gripper groove. For example, the receiving groove 188 is configured as a circumferential groove. In the exemplary embodiment according to
[0178] The tools 180 are each seated with their receiving groove 188 in the holding locations 140 of the tool magazine 32. Therefore, the receiving groove 188 is not available for handling purposes. For this reason, the transfer receptacle 100 of the offset slide 150 has a quiver-like design and is adapted to the support shaft 182. In other words, the transfer receptacle 100 is, for example, conically shaped. Thus, the offset slide 150 with the transfer receptacle 100 can be put over or detached from the support shaft 182 of a tool 180 that is positioned in the first transfer position 108, using the movement of the transfer carriage 92 along the transfer axis 96. This is illustrated in
[0179] Thus, depositing or removing a tool 180 comprises not only a movement of the offset slide 150 along the offset axis 154, but also a movement of the transfer carriage 92 as a whole along the transfer axis 96, compare the insertion stroke 198. Tools 180 can be moved laterally out of the holding locations 140 or inserted into the holding locations 140, compare the movement along the offset axis 154. In the exemplary embodiment, coupling of the support shaft 182 with the transfer receptacle 100 is only possible via a movement orthogonal thereto, compare the insertion stroke 198. The combined movement along the offset axis 154 and through the insertion stroke 198 is additionally indicated in
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[0181] It can be seen from
[0182] Therefore, it is necessary to displace the retaining spring 202 with the at least one locking element 204 in order to be able to deposit the tool 180 in the holding location 140 and/or to be able to remove the tool 180 from the holding location 140. For this purpose, the retaining springs 202 carry so-called contact pieces 208, which are designed to be contacted by displacement pieces 210 that are arranged on the offset slide 150. The displacement pieces 210 and the contact pieces 208 have inclined flanks, so that a desired deflection of the retaining spring 202 with the locking element 204 transversely or obliquely to the offset axis 154 is also possible when the offset slide 150 is moved along the offset axis 154. This can be used to insert a tool 180 disposed in the transfer receptacle 100 into a holding location 140.
[0183] To remove a tool 180 from a holding location 140, there is first a movement of the offset slide 150 with the transfer receptacle 100 along the transfer receptacle 96 (compare the insertion stroke 198). This movement also allows the displacement pieces 210 to contact the contact pieces 208 and, as a result, deflect the retaining spring 202 with the at least one locking element 204. Thereafter, the tool 180 is unlocked, and the tool 180 can be removed laterally (compare offset axis 154) from the holding location 140. In
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[0185] To remove a tool 180, this holding force must be overcome. This can be accomplished by the double gripper 102 gripping the tool 180 at its receiving groove 188 and pulling it out of the transfer receptacle 100 due to a movement of the double gripper 102 along the stroke axis 162 (compare
[0186] In the embodiment shown in
[0187] In addition to the detailed embodiments hereinbefore,
[0188] The double gripper 102 provides two seats 126 for tools 180. In the exemplary embodiment according to
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[0191] A step S12 relates to the provision of a tool magazine, for instance a tool magazine, which is rotatable about an axis of rotation and translatable along a linear axis by a linear drive, for instance in a vertical direction. In an exemplary embodiment, the linear drive occupies an installation space in the center of the tool magazine. For example, the tool magazine has a columnar or tower-like design. Since the linear axis is at least partially integrated into the tool magazine, the tool magazine occupies a small overall footprint, although the tool magazine itself can be moved in several degrees of freedom. One advantage of this design is that any number of holding locations for receiving tools can be provided in a first transfer position. This reduces the need for additional handling equipment.
[0192] A step S14 concerns the provision of a transfer device, in particular a transfer device, which is designed to exchange tools directly with the tool magazine in the first transfer position and to exchange tools directly with a tool holder of the machine tool in a second transfer position. By way of example, the transfer device comprises a transfer carriage, which is movable along a transfer axis, and which comprises an offset slide, which is movable along an offset axis, and a double gripper, which can be pivoted about a pivot axis.
[0193] A step S16 refers to a movement of the tool magazine in order to provide a tool or an empty holding location in the first transfer position. For this purpose, the tool magazine can be rotated by the rotary drive and moved along the linear axis by the linear drive. In this way, holding locations that are distributed around the circumference of the tool magazine can be provided. The tool magazine is not only rotated, but also moved linearly as a whole in order to be able to approach any holding location.
[0194] A step S18 refers to a movement of the transfer device, which also comprises a coordinated movement of components of the transfer device. In the exemplary embodiment, step S18 comprises substeps S20, S22, S24, which can be performed at least partially in parallel.
[0195] Substep S20 refers to a movement of the transfer carriage along the transfer axis. This movement can also be referred to as a global movement of the transfer carriage between the first transfer position and the second transfer position. The movement of the transfer carriage along the transfer axis can also be used to actuate a door to the working space of the machine tool. The transfer axis is inclined with respect to the linear axis of the tool magazine, for instance oriented orthogonally thereto.
[0196] Substep S22 relates to a movement of an offset slide along an offset axis. The offset slide comprises a transfer receptacle, which is, for example, of quiver-like design and is adapted to a support shaft of the tool. The offset axis is inclined relative to the transfer axis, for instance oriented orthogonally to the transfer axis. In this way, the offset slide can be extracted laterally in order to be moved into the desired orientation with respect to the provided holding location for pickup or transfer of a tool. By coordinating with substep S20, an insertion stroke can be provided so that the support shaft of the tool can engage with or move out of the transfer receptacle.
[0197] Substep S24 comprises a movement of the double gripper. This comprises, for example, a swiveling movement about a swiveling axis that is oriented parallel to the transfer axis. The double gripper is configured to remove tools from the transfer receptacle of the offset slide or to insert them into the transfer receptacle. For this purpose, an additional stroke axis is provided, for example, which moves the double gripper relative to the transfer receptacle along the transfer axis. Furthermore, the double gripper can provide tools in a suitable orientation for exchange with a tool holder of the machine tool in the second transfer position.
[0198] In a further step S26, a tool change between the transfer device and the tool holder is performed by the double gripper in the second transfer position. In this way, for example, a tool can be removed from a tool holder of the machine tool and exchanged for a new tool.
[0199] In the exemplary embodiment, the method ends at a step S28. It is understood that the method is also applicable, at least in sections, to the replacement of a tool from a tool holder in the working space of a machine tool. Accordingly, some of the method steps can be performed backwards to deposit the tool in the tool magazine.