Ground milling machine, in particular stabiliser or recycler, and method of operating a ground milling machine
20230175213 · 2023-06-08
Inventors
Cpc classification
E01C23/065
FIXED CONSTRUCTIONS
International classification
Abstract
A roller flap position correction mode can be activated manually or automatically. In the roller flap position correction mode, the position of the rear roller flap is optimised so that an accumulation of material is largely avoided. The control device of the roller flap adjustment device is designed in such a way that in the roller flap correction mode, the floating position of the rear roller flap is cancelled in a first step and the rear roller flap is pivoted upwards from a first pivoted position into a second pivoted position. In a second step, the floating position is set again, so that the rear roller flap assumes a third pivoted position in which the lower edge of the rear roller flap rests on the ground. After the floating position has been reset, a checking routine is carried out, which includes at least one checking cycle.
Claims
1-16. (canceled)
17. A ground milling machine for milling a ground surface, comprising: a machine frame having a longitudinal direction; a milling or mixing roller supported from the machine frame; a roller housing, the milling or mixing roller being received in the roller housing, the roller housing being open at a bottom of the roller housing and including a rear roller flap at a rear of the roller housing relative to a working direction, the rear roller flap being pivotable about a pivot axis transverse to the longitudinal direction of the machine frame; at least one actuator configured to pivot the rear roller flap about the pivot axis; and a controller operably associated with the actuator and configured to control the actuator so that a lower edge of the rear roller flap is adjustable in height relative to the ground surface, the controller being configured to control the actuator such that the rear roller flap in a floating mode rests on the ground surface with a predetermined contact force, the controller being further configured to provide an activatable roller flap position correction mode including at least one roller flap position correction cycle wherein: in a first step the floating position of the rear roller flap is cancelled, and the rear roller flap is pivoted upwards out of a first pivoted position into a second pivoted position so that the lower edge of the rear roller flap is raised; and in a second step, after the rear roller flap is pivoted into the second pivoted position, the rear roller flap is again placed in the floating mode so that the rear roller flap is pivoted into a third pivoted position in which the lower edge of the rear roller flap again rests on the ground surface.
18. The ground milling machine of claim 17, wherein: the controller is further configured such that the at least one roller flap position correction cycle includes a checking routine wherein a value of a variable correlating with the third pivoted position is compared with a threshold value or with a value correlating with the first pivoted position, and wherein the roller flap position correction mode is deactivated based on the comparison of the value of the variable correlating with the third pivoted position with the threshold value or with the value correlating with the first pivoted position.
19. The ground milling machine of claim 18, wherein the controller is further configured such that: the variable correlating with the first and third pivoted positions is a variable correlating with the height of the lower edge of the rear roller flap above the ground surface; and the roller flap position correction cycle is repeated until it is determined at least once that the height of the lower edge of the rear roller flap in the third pivoted position is equal to or less than the height of the lower edge of the rear roller flap in the first pivoted position.
20. The ground milling machine of claim 17, wherein: the at least one actuator includes a piston-cylinder arrangement acting on the rear roller flap; and the machine further includes a distance sensor configured to detect a position of a piston of the piston-cylinder arrangement.
21. The ground milling machine of claim 17, wherein the controller is further configured such that: in the second step, the rear roller flap is placed in the floating mode after a predetermined time interval has elapsed after the floating mode has been cancelled in the first step or after a predetermined distance has been covered after the floating mode has been cancelled in the first step.
22. The ground milling machine of claim 17, wherein the controller is further configured such that: in the second step, the rear roller flap is placed in the floating mode after a predetermined time interval has elapsed after the rear roller flap has been pivoted into the second pivoted position in the first step or after a predetermined distance has been covered after the rear roller flap has been pivoted into the second pivoted position in the first step.
23. The ground milling machine of claim 17, further comprising: a memory in which a pivot angle by which the rear roller flap is pivoted out of the first pivoted position into the second pivoted position is stored for different milling depths; and the controller is further configured such that the pivot angle is read from the memory depending on a set milling depth.
24. The ground milling machine of claim 17, further comprising: an operating element configured such that a human operator may manually activate the roller flap position correction mode by engaging the operating element.
25. The ground milling machine of claim 17, wherein the controller is further configured such that: the roller flap position correction mode is automatically activated when the ground milling machine has covered a predetermined distance after starting up of the ground milling machine; or the roller flap position correction mode is automatically activated when a predetermined time interval has elapsed after starting up of the ground milling machine.
26. The ground milling machine of claim 17, further comprising: a milling or mixing roller adjustment actuator configured such that a height of the milling or mixing roller relative to the machine frame can be adjusted so that a milling depth can be adjusted; and wherein the controller is further configured such that the roller flap position correction mode is automatically activated when the milling depth of the milling roller has been increased by a predetermined value during a milling operation and a predetermined time interval has elapsed after the increase in milling depth or the ground milling machine has covered a predetermined distance after the increase in milling depth.
27. A method of operating a ground milling machine, the ground milling machine including a machine frame, a roller housing having an open bottom and including a rear roller flap pivotable about a pivot axis extending transversely to a longitudinal direction of the machine frame so that a lower edge of the rear roller flap is adjustable in height relative to a ground surface, a milling roller received in the roller housing, the rear roller flap having a floating mode in which the lower edge of the rear roller flap rests on the ground surface, the method comprising: activating a roller flap correction mode of a controller, the roller flap correction mode including at least one roller flap position correction cycle including: (a) cancelling the floating mode of the rear roller flap, and pivoting the rear roller flap upwards from a first pivoted position into a second pivoted position such that the lower edge of the rear roller flap is raised; and (b) after the rear roller flap is in the second pivoted position, again activating the floating mode of the rear roller flap such that the rear roller flap is pivoted to a third pivoted position in which the lower edge of the rear roller flap again rests on the ground surface.
28. The method of claim 27, wherein the at least one roller flap position correction cycle includes a checking routine including: comparing a value of a variable correlating with the third pivoted position with a threshold value or with a value correlating with the first pivoted position, and deactivating the roller flap position correction mode based on the comparing of the value of the variable correlating with the third pivoted position with the threshold value or with the value correlating with the first pivoted position.
29. The method of claim 28, wherein: the variable correlating with the first and third pivoted positions is a variable correlating with the height of the lower edge of the rear roller flap above the ground surface; and the checking routine includes repeating the roller flap position correction cycle until it is determined at least once that the height of the lower edge of the rear roller flap in the third pivoted position is equal to or less than the height of the lower edge of the rear roller flap in the first pivoted position.
30. The method of claim 27, wherein in step (b): the floating mode is activated after a predetermined time interval has elapsed or after a predetermined distance has been covered after the floating mode has been cancelled in step (a).
31. The method of claim 27, wherein in step (b): the floating mode is activated after a predetermined time interval has elapsed or after a predetermined distance has been covered after the rear roller flap has been pivoted into the second pivoted position in step (a).
32. The method of claim 27, further comprising: storing in a memory a pivot angle by which the rear roller flap is pivoted out of the first pivoted position into the second pivoted position as a function of a set milling depth; and reading the pivot angle from the memory depending on the set milling depth.
33. The method of claim 27, wherein in step (b): the roller flap position correction mode is automatically activated when the ground milling machine has covered a predetermined distance after starting up of the ground milling machine; or the roller flap position correction mode is automatically activated when a predetermined time interval has elapsed after starting up of the ground milling machine.
34. The method of claim 27, wherein in step (b): the roller flap position correction mode is automatically activated when a milling depth of the milling roller has been increased by a predetermined value during a milling operation and a predetermined time interval has elapsed after the increase in milling depth or the ground milling machine has covered a predetermined distance after the increase in milling depth.
35. The method of claim 27, further comprising: manually activating the roller flap correction mode by manually engaging an operating element.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0036] Embodiments of the invention are described in detail below with reference to the drawings.
[0037] In the drawings:
[0038]
[0039]
[0040]
[0041]
[0042]
DETAILED DESCRIPTION
[0043]
[0044] To adjust the height of the milling/mixing roller 9, the ground milling machine has a milling/mixing roller adjustment device 16, which in the present embodiment comprises a piston-cylinder arrangement 17 with a piston 17A and a cylinder 17B. The piston-cylinder arrangement 17 may also be referred to as a roller adjustment actuator 17 for adjusting the height of the milling/mixing roller 9 relative to the machine frame 5. By actuation of the piston 17A of the piston-cylinder arrangement 17, the height of the milling/mixing roller 9 can be adjusted relative to the machine frame 5 or the ground 6, with the axis of the milling/mixing roller moving on a circular path. A height adjustment of the milling/mixing roller 9 relative to the ground 6 is also possible by retracting or extending the lifting columns 4. To control the piston-cylinder arrangement 17 of the milling/mixing roller adjustment device 16, a control device 18 (not shown in
[0045] A front and rear roller flap adjustment device 19 is provided to adjust the position of the roller flaps 12, 13 at the front and rear in the working direction. In the embodiments described below, only the rear roller flap is considered.
[0046] The roller flap adjustment device 19 of the rear roller flap 13 has at least one actuator 20 acting on the roller flap. In the present embodiment, the actuator is a piston-cylinder arrangement 20, of which the piston 20A is pivotally attached to the machine frame 5 and of which the cylinder 20B is pivotally attached to the rear roller flap 13.
[0047] By moving the piston 20A of the piston-cylinder arrangement 20 to a specific position, which is hereinafter designated as a, or by retracting or extending the piston 20A from an initial position by a predetermined distance, which is hereinafter designated as Δa, the rear roller flap 13 can be pivoted upwards or downwards about the pivot axis 14 running transversely to the working direction into a predetermined pivoted position α or by a predetermined pivot angle Δα, which correlates with the distance Δa, so that the lower edge 13A of the roller flap 13 can be raised or lowered relative to the ground 6 (
[0048] To control the actuator 20, the roller flap adjustment device 19 has a control device 21 (not shown in
[0049] The control and computing unit 21A of the control device 21 of the roller flap adjustment device 19 can have, for example, a general processor, a digital signal processor (DSP) for continuously processing digital signals, a microprocessor, an application-specific integrated circuit (ASIC), an integrated circuit consisting of logic elements (FPGA) or other integrated circuits (IC) or hardware components, in order to control the actuators. A data processing program (software) can run on the hardware components. A combination of the different components is also possible.
[0050] The roller flap adjustment device 19 also includes other components known to a person skilled in the art, in particular hydraulic components, for example hydraulic pumps, hydraulic valves, hydraulic lines.
[0051] In addition, the ground milling machine has a drive device (not shown) for hydraulic components, for example hydraulic pumps or hydraulic motors, for example for driving the running gears.
[0052]
[0053] The control of the rear roller flap 13 by the control device 21 of the roller flap adjustment device 19 is described in detail below with reference to
[0054] For application of the milling/mixing roller 9, the machine operator moves the ground milling machine to the desired position with the milling/mixing roller 9 raised. In this position, the lifting columns 4 are largely extended and the milling/mixing roller 9 is moved into an upper position (
[0055] The milling/mixing roller 9 is now lowered to the desired milling depth so that the milling process begins (
[0056]
[0057] The roller flap adjustment device 19 can also be designed in such a way that the roller flap 13 does not rest on the ground under its own weight, but is loaded or relieved of load with an additional contact force. If in the floating position both chambers are subjected to a pressure which preferably does not correspond to the system pressure, the movement of the roller flap downwards can be supported by a corresponding design of the effective contact surfaces of the cylinder, for example with the same pressure in both cylinder chambers.
[0058] In principle, the invention can also be implemented by a roller flap adjustment device 19 with a single-acting piston-cylinder arrangement. A single-acting piston-cylinder arrangement is characterised in that it can only be actuated in one direction. The roller flap adjustment device 19 only needs to be able to raise the roller flap. The floating position is achieved in that when no hydraulic pressure is applied to the piston-cylinder arrangement, the roller flap sinks in the direction of gravity under its own weight.
[0059] When the ground milling machine is started and moves in the working direction 11, the mixing chamber of the roller housing 8 fills with the milled material, which is deposited behind the milling/mixing roller 9 in the working direction.
[0060]
[0061] In practice, however, it has been shown that after the milling/mixing roller 9 has been applied, material can accumulate in the roller housing 8 while the ground milling machine is being advanced, since the milling/mixing roller in the floating position exerts a not inconsiderable counter-pressure on the milled material. In the event of an accumulation of material, the mixing ratio of material and binding agent can no longer meet the specifications and the drive power required to drive the milling/mixing roller can increase. In the worst case, accumulated material can impede the movement of the milling/mixing roller to such an extent that the combustion engine of the drive device stalls. The problem described above can also occur when the milling depth is increased during the milling operation.
[0062] The control device 21 of the roller flap adjustment device 19 or the central control and computing device of the ground milling machine, which can comprise the control and computing unit of the control device of the roller flap adjustment device, is configured in such a way that the following method steps are carried out. The roller flap adjustment device 19 provides a roller flap position correction mode that can be activated manually or automatically and comprises at least one roller flap position correction cycle.
[0063] For manual activation of the roller flap position correction mode, the control device 21 of the roller flap adjustment device 19 has an operating element 26 (
[0064] After the control signal is received, the roller flap position correction mode is switched on, so that a first roller flap position correction cycle is carried out. In the roller flap position correction cycle, the control device switches off the floating position of the rear roller flap 13 and controls the piston-cylinder arrangement 20 of the roller flap adjustment device in such a way that the rear roller flap 13 is pivoted with a first pivot angle α.sub.1 (
[0065]
[0066] The automatic activation of the roller flap position correction mode is described below. When the ground milling machine is started and the milling depth is greater than zero, the drive device generates a control signal which is received by the control and computing unit 21A of the control device 21 of the roller flap adjustment device 19. After the control signal is received, a timer 21AA or an odometer 21AB is started. The timer and/or the odometer can be a component of the roller flap adjustment device 19, in particular the control and computing unit 21A thereof, or can be other components of the ground milling machine. When the predetermined time interval has expired or the ground milling machine has covered the predetermined distance, the control device 21 switches off the floating position in a first step and pivots the rear roller flap 13 from the first pivoted position (
[0067] The roller flap position correction mode is also activated automatically when the milling/mixing roller adjustment device 16 generates a control signal which signals to the control and computing unit 21A of the control device 21 of the roller flap adjustment device 19 that the milling/mixing roller adjustment device during the milling operation has increased the milling depth by a predetermined value.
[0068] If the state of equilibrium shown in
[0069] To carry out the checking routine, in one embodiment the control device 21 of the roller flap adjustment device 19 is configured in such a way that, on the basis of a comparison of the value of the variable correlating with the third pivoted position, which in the present embodiment is the distance Δa, with a threshold value, a state of equilibrium is inferred. Taking the dynamic conditions into account, different threshold values can be defined, which can be stored in the memory 27 and can be read out by the control and computing unit 21A of the control device 21 of the roller flap adjustment device 19.
[0070] For this check, the control device detects the distance Δa.sub.3 that the piston 20A of the piston-cylinder arrangement 20 of the roller flap adjustment device 19 has travelled when pivoting from the second into the third pivoted position (
[0071] If the distance Δa.sub.3 is less than the threshold value or equal to the threshold value, i.e. the roller flap 13, as shown in
[0072] The control device again detects the distance Δa that the piston 20A of the piston-cylinder arrangement 20 of the roller flap adjustment device 19 has retracted during pivoting from the second into the third pivoted position. The checking routine described above is then carried out again.
[0073] If the distance Δa is less than or equal to the threshold, i.e. the roller flap 13, as shown in
[0074]
[0075] In a particularly preferred embodiment, a state of equilibrium is inferred on the basis of a comparison of the value of the variable correlating with the third pivoted position (
[0076]
[0077]
[0078] The control device 21 of the roller flap adjustment device 19 can also be configured in such a way that the roller flap position correction mode can only be automatically activated again when the milling/mixing roller has been brought back into the zero position. This prevents the roller flap position correction mode from being activated automatically after the ground milling machine has only been at a temporary standstill.