PNEUMATIC MOTORCYCLE TIRE

Abstract

The pneumatic motorcycle tire includes a spiral belt, wherein: an aspect ratio of the tire is 60% or more; at a standard condition, each lap of reinforcing cords is located at a constant spacing along a periphery of the spiral belt among the entire tire width direction; in the tire widthwise cross section, a spacing A along the periphery of the spiral belt between each lap of the reinforcing cords adjacent in the tire width direction is 3.5 mm or more and 6.0 mm or less; a spacing B along the periphery of the spiral belt between the two reinforcing cords for forming the strip member is 0.8 mm or more and 1.5 mm or less; and a rupture strength of one of the reinforcing cords is 200 N or more and 1000 N or less.

Claims

1. A pneumatic motorcycle tire comprising: a spiral belt formed by winding a strip member along a tire circumferential direction into a spiral shape, the strip member obtained by coating two reinforcing cords with a rubber, wherein: an aspect ratio of the tire is 60% or more; in a tire widthwise cross section at a standard condition, when the tire is mounted to an applicable rim, applied with a prescribed internal pressure and set to an unloaded condition, each lap of the reinforcing cords is located at a constant spacing along a periphery of the spiral belt among the entire tire width direction; in the tire widthwise cross section at the standard condition, a spacing A along the periphery of the spiral belt between each lap of the reinforcing cords adjacent in the tire width direction is 3.5 mm or more and 6.0 mm or less; in the tire widthwise cross section at the standard condition, a spacing B along the periphery of the spiral belt between the two reinforcing cords for forming the strip member is 0.8 mm or more and 1.5 mm or less; and a rupture strength of one of the reinforcing cords is 200 N or more and 1000 N or less.

2. The pneumatic motorcycle tire according to claim 1, wherein: the reinforcing cords are steel cords.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0020] FIG. 1 illustrates a tire widthwise cross-sectional view of the pneumatic motorcycle tire according to an embodiment of this disclosure;

[0021] FIG. 2 illustrates a schematic arrangement of the reinforcing cords of the spiral belt of the pneumatic motorcycle tire according to an embodiment of this disclosure;

[0022] FIG. 3 illustrates a tire widthwise cross-sectional view of the pneumatic motorcycle tire according to another embodiment of this disclosure;

[0023] FIG. 4 illustrates a tire widthwise cross-sectional view of the pneumatic motorcycle tire according to another embodiment of this disclosure;

[0024] FIG. 5 illustrates a schematic arrangement of the reinforcing cords of the spiral belt of the pneumatic motorcycle tire according to a comparative example; and

[0025] FIG. 6 illustrates a schematic arrangement of the reinforcing cords of the spiral belt of the pneumatic motorcycle tire according to a comparative example.

DETAILED DESCRIPTION

[0026] Hereinafter, an embodiment of this disclosure will be described with reference to the drawings. FIG. 1 illustrates a tire widthwise cross section at a standard condition, when the pneumatic motorcycle tire (hereinafter referred to as merely “the tire”) is mounted to an applicable rim, applied with a prescribed internal pressure and set to an unloaded condition.

[0027] FIG. 1 illustrates a tire widthwise cross section of the pneumatic motorcycle tire (hereinafter referred to as merely “the tire”) according to an embodiment of this disclosure. FirsFirst, this tire 1 has an aspect ratio of 60% or more, and as illustrated in FIG. 1, this tire 1 has a pair of bead portions 2, a pair of sidewall portions 3 continuous to the bead portions 2, and a tread portion 4 continuous to the two sidewall portions 3 in a toroidal shape. Moreover, this tire has a carcass 5 formed of one or more (two in the illustrated example) radially arranged carcass plies 5a, 5b, which are formed of a carcass main body portion extending toroidally between a pair of bead cores 2a imbedded in the pair of bead portions 2, and a carcass folded-up portion extending from the carcass main body portion and folded up from a tire widthwise inner side to an outer side. In the illustrated example, the folded-up edges of the folded-up portions of the carcass plies 5a, 5b are arranged at positions shifted from each other in the tire radial direction.

[0028] This tire 1 has on a tire radial outer side of the carcass 5 one spiral belt 6 formed by paralleling two reinforcing cords and winding a strip member coated with a rubber along the tire circumferential direction into a spiral shape (so-called double winding). In the illustrated example, on tire radial outer sides of the bead cores 2a, bead fillers 7 with an approximately triangular cross section are arranged. In the example as illustrated in FIG. 2, the reinforcing cords 8 use reinforcing cords obtained by twisting 5 filaments 9, i.e., a twisted structure of 1×5 (steel cords in this example).

[0029] FIG. 2 schematically illustrates the arrangement of the reinforcing cords of the spiral belt 6 of the present embodiment. In the tire of the present embodiment, each lap of the reinforcing cords 8 is located at a constant spacing among the entire tire width direction. Namely, in the present embodiment, since the two reinforcing cords 8 use a strip member coated with a rubber, each two reinforcing cords 8 adjacent at a spacing B in the tire width direction as a set are located at a constant spacing A among the entire tire width direction. Further, in the tire of the present embodiment, the aforementioned spacing A between each lap of the reinforcing cords 8 adjacent in the tire width direction is 3.5 mm or more and 6.0 mm or less, and the aforementioned spacing B between two reinforcing cords for forming the strip member is 0.8 mm or more and 1.5 mm or less.

[0030] Although schematically illustrated in FIG. 2, actually, as illustrated in FIG. 1, the aforementioned spacings A, B are spacings along the periphery of the spiral belt 6 in the tire widthwise cross section at the aforementioned standard conditions.

[0031] In the tire of the present embodiment, the rupture strength of one reinforcing cord 8 is 200 N or more and 1000 N or less.

[0032] The effect of the pneumatic motorcycle tire of the present embodiment is described in the following.

[0033] As a result of intensive study in order to solve the aforementioned problem, we discovered that in a pneumatic motorcycle tire with an aspect ratio of 60% or more, the tire cross section becomes more circular, and it is possible to bear the tension due to the tire internal pressure on the entire carcass (from the bead portions to the tire equatorial plain), and to reduce the tension bore by the spiral belt. Therefore, it is possible to greatly reduce the dependence of the rupture and fracture durability of the tire to the number of spiral belts, and thus it is possible to ensure the rupture and fracture durability of the tire even when the reinforcing cords of the spiral belt are arranged sparsely.

[0034] In the aforementioned tire 1, which is an embodiment of this disclosure achieved based on the aforementioned discovery, at the condition that the aspect ratio is 60% or more, by double winding with the rupture strength of one reinforcing cord 8 being 200 N or more, the aforementioned spacing A between each lap of the reinforcing cords 8 adjacent in the tire width direction being 6.0 mm or less, and the aforementioned spacing B being 1.5 mm or less, it is possible to ensure the durability of the tire even if the aforementioned spacing A is increased at some degree within this range (e.g., the spacing A is sparse as 6.0 mm).

[0035] Further, in the tire of the present embodiment, since the aforementioned spacing A between each lap of the reinforcing cords 8 adjacent in the tire width direction is 3.5 mm or more, and the aforementioned spacing B is 0.8 mm or more, the deformation of the reinforcing cord 8 in tire width direction is promoted, and the deformation in the tire radial direction (the deformation causing the so-called buckling phenomenon) is suppressed. Therefore, it is possible to ensure the footprint area and improve the gripping performance.

[0036] This is because that if the rupture strength of one reinforcing cord is more than 1000N, there are cases that the flexural rigidity of the cords is excessively high, and the footprint area is reduced.

[0037] Further, in the tire of the present embodiment, each lap of the reinforcing cords 8 is located at a constant spacing along the periphery of the spiral belt 6 among the entire tire width direction. Therefore, it is possible to prevent density variation of the reinforcing cords 8 among the entire tire width direction, and to effectively obtain the aforementioned effect among the entire tire width direction. In particular, regarding the contacting region when applying a large camber angle of 60° or more, it is possible to increase the footprint area and to ensure the gripping performance.

[0038] Further, by setting the aforementioned spacing A to 6.0 mm or less, it is possible to improve the feeling of rigidity when running.

[0039] As mentioned above, according to the tire of the present embodiment, it is possible to achieve both the durability of the tire, and the gripping performance of the tire during cornering, including running at a large camber angle.

[0040] In the pneumatic motorcycle tire of this disclosure, the reinforcing cords 8 are preferably steel cords.

[0041] This is because that steel cords with a rupture strength within the aforementioned range have an appropriate flexural rigidity and a low cost.

[0042] In the pneumatic motorcycle tire of this disclosure, the aforementioned spacing A is more preferably 4.0 mm to 5.0 mm. This is because that by setting the aforementioned spacing A to 4.0 mm or more, it is possible to further improve the gripping performance, and by setting the aforementioned spacing A to 5.0 mm or less, it is possible to further improve the durability.

[0043] Here, in the example as illustrated in FIG. 2, the reinforcing cords 8 use reinforcing cords 8 obtained by twisting 5 filaments 9, i.e., a twisted structure of 1×5 (steel cords in this example), while in this disclosure, the twisted structure of the reinforcing cords 8 is not specifically limited, and may use various twisted structures such as 1×2, 3×3 and the like. In short, in this disclosure, due to the material and the twisted structure of the reinforcing cords 8, the rupture strength of one reinforcing cord 8 is 200 N or more and 1000 N or less.

[0044] The pneumatic motorcycle tire of this disclosure preferably has an aspect ratio of 80% or less. This is because that it is possible to ensure basic travelling performance for pneumatic motorcycle tire.

[0045] As illustrated in FIGS. 3 and 4, the pneumatic motorcycle tire of this disclosure may have one or more breaker layers 10 formed of a ply of breaker cords on a tire radial outer side of the carcass 5 and on a tire radial inner side of the spiral belt 6. FIG. 3 illustrates the case with one breaker layer 10, and

[0046] FIG. 4 illustrates the case with two breaker layers 10. In this case, it is possible to achieve the same effect as the aforementioned embodiment. Further, in the example as illustrated in FIG. 3, the tire widthwise width of the breaker layer 10 is larger than the tire widthwise width of the spiral belt 6, and in the example as illustrated in FIG. 4, the breaker layer on the tire radial inner side among the two breaker layers extends until the vicinity of the edge portions of the spiral belt 6, and the breaker layer on the tire radial outer side among the two breaker layers bends to the positions of the edge portions of the breaker layer on the tire radial inner side, and is in contact with the carcass 5 on the tire widthwise side outer than the positions of the edge portions.

EXAMPLES

Example 1

[0047] In order to ensure the effect of this disclosure, racing tires for front wheel according to Examples 1 to 5 and Comparative Examples 1 to 5 were experimentally produced, and tests were performed for evaluating their durability against rupture and fracture, effective footprint area, gripping performance and feeling of rigidity. The dimensions of each tire are as shown in the following Table 1. The methods for evaluating the durability, the effective footprint area, the gripping performance and the feeling of rigidity of the tires are as follows. FIG. 4 schematically illustrates the case of Comparative Example 1, which uses single winding and the spacing A is small; and FIG. 5 schematically illustrates the case of Comparative Example 4, which uses double winding and the spacing A is small. Further, each tire has a tire structure as illustrated in FIG. 1, except for the dimensions specifically shown in Table 1. Moreover, the reinforcing cords use steel cords.

[0048] <Durability against Rupture and Fracture>

[0049] By mounting each tire with a tire size of 120/600R17 to an applicable rim, gradually injecting air to increase the internal pressure, and measuring the internal pressure at the instant when the tire was ruptured, the durability against rupture and fracture of the tire was evaluated.

[0050] The evaluation is shown with relative values with Comparative Example 1 as 100, where a larger value shows an excellent durability. Moreover, a relative value (INDEX) of 70 or more shows a sufficient durability.

<Effective Footprint Area>

[0051] By mounting each tire with a tire size of 120/600R17 to an applicable rim, and applying a prescribed internal pressure, the footprint area of the tire when applied with a specified load on a smooth surface was evaluated.

[0052] The evaluation is shown with relative values with Comparative Example 1 as 100, where a larger value shows a larger effective footprint area.

<Gripping Performance>

[0053] By mounting each tire with a tire size of 120/600R17 to an applicable rim, and applying a prescribed internal pressure, the gripping performance when applied with a large camber angle was evaluated via the feeling of a rider when running a closed circuit.

[0054] The evaluation is shown with relative values with Comparative Example 1 as 100, where a larger value shows an excellent gripping performance.

<Feeling of Rigidity>

[0055] By mounting each tire with a tire size of 120/600R17 to an applicable rim, and applying a prescribed internal pressure, the feeling of rigidity was evaluated via the feeling of a rider when running a closed circuit.

[0056] The evaluation is shown with relative values with Comparative Example 1 as 100, where a larger value shows an excellent feeling of rigidity.

[0057] These evaluation results are as shown in the following Table 1 together with the dimensions of the tires.

TABLE-US-00001 TABLE 1 Comparative Comparative Comparative Comparative Comparative Example 1 Example 1 Example 2 Example 3 Example 4 Example 2 Example 3 Example 4 Example 5 Example 5 Tire size 120/600R17 120/ 120/ 120/ 120/600R17 120/600R17 120/600R17 120/600R17 120/600R17 120/600R17 600R17 600R17 600R17 Winding 2 2 2 2 2 2 2 1 1 2 number of spiral belt Aspect ratio 70 70 70 70 70 70 70 70 70 70 (%) Rupture 580 580 580 580 580 580 580 580 580 200 strength of reinforcing cord (N) Spacing B 1.3 1.3 1.3 1.3 1.3 1.3 1.3 — — 1.3 (mm) Spacing A 2 3.5 4 5 6 7.5 9 1.3 3.2 6 (mm) Durability 100 100 98 98 95 90 80 105 100 75 against rupture and fracture (INDEX) Effective 100 100 102 110 112 115 110 95 102 118 footprint area (INDEX) Gripping 100 102 110 125 115 110 90 95 100 107 performance (INDEX) Feeling of 100 100 115 117 112 98 90 105 100 95 rigidity (INDEX)

[0058] As shown in Table 1, it is understood that as compared to the tires according to Comparative Examples 1 to 5, each tire according to Examples 1 to 5 is capable of ensuring the durability against rupture and fracture, the effective footprint area, the gripping performance and the feeling of rigidity.

Example 2

[0059] With respect to a tire for front wheel with an aspect ratio corresponding to the tire size 110/80R17, Example 6 and Comparative Examples 6, 7 were experimentally produced, and subjected the same tests as Example 1. The dimensions of each tire are as shown in the following Table 2 together with the evaluation results.

[0060] The evaluations methods are the same as Example 1, while each performance is evaluated with the evaluation results of Comparative Example 6 as 100.

TABLE-US-00002 TABLE 2 Comparative Comparative Example 6 Example 6 Example 7 Tire size Corresponding Corresponding Corresponding to 110/80R17 to 110/80R17 to 110/80R17 Winding number of 2 2 2 spiral belt Aspect ratio (%) 80 70 70 Rupture strength of 580 580 580 reinforcing cord (N) Spacing B (mm) 1.3 1.3 1.3 Spacing A (mm) 2 5 9 Durability against 100 98 90 rupture and fracture (INDEX) Effective footprint area 100 108 109 (INDEX) Gripping performance 100 120 95 (INDEX) Feeling of rigidity 100 105 95 (INDEX)

[0061] As shown in Table 2, it is understood that as compared to the tires according to Comparative Examples 6, 7, the tire according to Example 6 is capable of ensuring the durability against rupture and fracture, the effective footprint area, the gripping performance and the feeling of rigidity.

Example 3

[0062] With respect to a racing tire for front wheel with a tire size 120/600R17, Example 7 and Comparative Examples 8, 9 were experimentally produced, and subjected the same tests as Example 1. The dimensions of each tire are as shown in the following Table 3 together with the evaluation results.

[0063] The evaluations methods are the same as Example 1, while each performance is evaluated with the evaluation results of Comparative Example 8 as 100 (90 as for the durability).

TABLE-US-00003 TABLE 3 Comparative Comparative Example 8 Example 7 Example 9 Tire size 120/600R17 120/600R17 120/600R17 Winding number of spiral belt 2 2 2 Aspect ratio (%) 60 60 60 Rupture strength of 580 580 580 reinforcing cord (N) Spacing B (mm) 1.3 1.3 1.3 Spacing A (mm) 2 5 7 Durability against rupture and 90 80 70 fracture (INDEX) Effective footprint area 100 115 110 (INDEX) Gripping performance 100 115 95 (INDEX) Feeling of rigidity (INDEX) 100 95 80

[0064] As shown in Table 3, it is understood that as compared to the tires according to Comparative Examples 8, 9, the tire according to Example 7 is capable of comprehensively ensuring the durability against rupture and fracture, the effective footprint area, the gripping performance and the feeling of rigidity.

Example 4

[0065] With respect to a racing tire for rear wheel with a tire size 180/640R17, Comparative Examples 10, 11 were experimentally produced, and subjected the same tests as Example 1. The dimensions of each tire are as shown in the following Table 4 together with the evaluation results.

[0066] The evaluations methods are the same as Example 1, while each performance is evaluated with the evaluation results of Comparative Example 10 as 100 (85 as for the durability).

TABLE-US-00004 TABLE 4 Comparative Comparative Example 10 Example 11 Tire size 180/640R17 180/640R17 Winding number of spiral belt 2 2 Aspect ratio (%) 55 55 Rupture strength of reinforcing 580 580 cord (N) Spacing B (mm) 1.3 1.3 Spacing A (mm) 2 5 Durability against rupture and 85 65 fracture (INDEX) Effective footprint area 100 110 (INDEX) Gripping performance (INDEX) 100 105 Feeling of rigidity (INDEX) 100 80

[0067] As shown in Table 4, it is understood that Comparative Example 10, of which the aspect ratio is less than 60% (55%), is capable of ensuring sufficiently durability and feeling of rigidity even when the spacing A is 5 mm.

INDUSTRIAL APPLICABILITY

[0068] According to this disclosure, it is possible to provide a pneumatic motorcycle tire achieving both the durability of the tire and the gripping performance of the tire during cornering including running at a large camber angle. This disclosure is preferably used as a racing pneumatic tire for motorcycle for front wheel.

REFERENCE SIGNS LIST

[0069] 1 pneumatic motorcycle tire

[0070] 2 bead portion

[0071] 2a bead core

[0072] 3 sidewall portion

[0073] 4 tread portion

[0074] 5 carcass

[0075] 6 spiral belt

[0076] 7 bead filler

[0077] 8 reinforcing cord

[0078] 9 filament

[0079] 10 breaker layer