HIGH-SPEED PERMANENT MAGNETIC MOTOR ASSEMBLY
20170338716 · 2017-11-23
Inventors
- Fahua Gu (San Diego, CA, US)
- Peng Yuan (Zhejiang, CN)
- Jiejie Song (Zhejiang, CN)
- Weixing Ji (Zhejiang, CN)
Cpc classification
F16C32/0625
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C37/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02K5/1672
ELECTRICITY
H02K7/1838
ELECTRICITY
F16C32/0696
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F16C37/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A high-speed permanent magnetic motor assembly generates a magnetic field to produce mechanical output power. The assembly comprises a motor, a motor housing, and a radial bearing block. A motor housing supports a rotor and the radial bearing block with a left radial aerostatic bearing, a right aerostatic bearing, and an axial thrust aerostatic bearing. The bearings are porous aerostatic bearings that use a low-viscous vapor-liquid two-phase fluid as a lubricant, which penetrates through a porous bushing. The liquid vaporizes from pressure reduction, and part of the liquid arrives at a clearance between each of the bearings and the rotor. The liquid of the two-phase fluid is vaporized during discharge along an axial direction from the bearing. This increases the vapor in the clearance, improve a bearing capacity, retain position accuracy of an aerostatic bearing, and cool the aerostatic bearings and the rotor.
Claims
1. A magnetic motor assembly, the assembly comprising: a motor; a motor housing, the motor housing comprises a housing portion and an end cover portion, the housing portion defined by a generally cylindrical shape, the end cover portion disposed at a left end of the housing portion, the end cover portion configured to seal an opening at the left end of the housing portion; a rotor, the rotor rotatably disposed in the motor housing; a radial bearing block, the radial bearing block configured to fasten to a right end of the housing portion, the radial bearing block further configured to seal an opening at the right end of the housing portion; a right radial aerostatic bearing; a left radial aerostatic bearing; an axial thrust aerostatic bearing; whereby a right through hole is provided along a left-to-right direction in the radial bearing block; whereby an inner wall surface of the right through hole of the radial bearing block is provided with a right vapor-liquid groove; whereby the right through hole comprises a right porous bushing of the right radial aerostatic bearing; whereby a right end of the rotor is disposed in the right porous bushing; whereby a left through hole is provided along a left-to-right direction in the end cover portion; whereby an inner wall surface of the left through hole of the end cover portion is provided with a left vapor-liquid groove; whereby the left through hole is provided with a left porous bushing of the left radial aerostatic bearing; whereby a left end of the rotor is disposed in the left porous bushing; the left end of the rotor is further supported on the end cover portion with the axial thrust aerostatic bearing; and the left radial aerostatic bearing, the right radial aerostatic bearing, and the axial thrust aerostatic bearing comprise aerostatic bearings; and whereby the left radial aerostatic bearing, the right radial aerostatic bearing, and the axial thrust aerostatic bearing are configured to be lubricated with a low-viscous vapor-liquid two-phase fluid.
2. The assembly of claim 1, further comprising a stator disposed between the rotor and the housing portion.
3. The assembly of claim 2, wherein the stator comprises a silicon steel sheet and a coil, the coil configured to wind about the silicon steel sheet.
4. The assembly of claim 3, wherein the housing portion comprises an inner wall surface having an annular groove; whereby the annular groove comprises a groove axis that is configured to correlate with a housing axis of the housing portion.
5. The assembly of claim 4, wherein a width of a left-to-right direction of the silicon steel sheet is greater than a width of a left-to-right direction of the annular groove.
6. The assembly of claim 5, wherein the silicon steel sheet is configured to join with the inner wall of the housing portion, the silicon steel sheet further configured to cover the annular groove, so as to form a cavity between the silicon steel sheet and the inner wall surface of the motor housing.
7. The assembly of claim 6, wherein the housing portion comprises an inlet channel configured to enable passage of a low-viscous two-phase fluid, the housing portion further comprising an outlet channel configured to enable discharge of the low-viscous two-phase fluid; whereby the inlet channel is in communication with the annular groove; whereby the outlet channel is connected to a condenser.
8. The assembly of claim 7, wherein the housing portion comprises a left cooling channel and a right cooling channel; whereby one end of the left cooling channel is in communication with the inlet channel, and the other end of the left cooling channel is in communication with accommodation space at a left side of the stator; whereby one end of the right cooling channel is in communication with the inlet channel, and the other end of the right cooling channel is in communication with accommodation space at a right side of the stator.
9. The assembly of claim 8, wherein the radial bearing block comprises a right fluid groove configured to be in communication with the right vapor-liquid groove.
10. The assembly of claim 9, wherein the end cover portion comprises a left fluid groove configured to be in communication with the left vapor-liquid groove.
11. The assembly of claim 10, wherein the axial thrust aerostatic bearing is disposed at a left region of the left radial aerostatic bearing.
12. The assembly of claim 11, wherein the axial thrust aerostatic bearing comprises two thrust bearings and an adjustment ring, the two thrust bearing comprising a plurality of oppositely porous rings disposed oppositely from each other, the adjustment ring disposed between the plurality of porous rings.
13. The assembly of claim 12, wherein a cavity forms between the oppositely disposed axial thrust aerostatic bearings.
14. The assembly of claim 13, further including a thrust disc configured to fasten to the rotor.
15. The assembly of claim 14, wherein each of the thrust bearings comprises a shallow cylindrical housing and a porous ring; whereby each of the shallow cylindrical housings comprises an accommodation groove; whereby the corresponding porous ring is disposed in the accommodation groove; whereby each of the porous rings comprises a fluid channel; whereby each of the shallow cylindrical housings comprises a fluid groove; whereby the fluid groove is configured to be in communication with the corresponding fluid channel.
16. The assembly of claim 15, wherein each of the fluid channels is configured to extend inwardly from a circumferential surface of the corresponding porous ring along a radial direction of the porous ring.
17. The assembly of claim 16, further comprising a right seal configured to fasten to the radial bearing block; whereby the right seal is a seal member or a seal ring.
18. The assembly of claim 17, further comprising a left seal configured to fasten to the end cover portion; whereby the left seal is a seal ring; whereby a left end of the rotor penetrates through the seal ring; whereby the seal ring is in sealing contact with the rotor.
19. The assembly of claim 18, further comprising: a refrigerant cycle system, the refrigerant cycle system comprising a heating tank, a condenser, and a pump; whereby the heating tank is configured to heat a high-temperature high-pressure saturated gas; whereby a gas outlet of the heating tank is in communication with the left vapor-liquid groove of the left radial aerostatic bearing, the right vapor-liquid groove of the right radial aerostatic bearing, and the fluid grooves of the axial thrust aerostatic bearing; whereby the high-temperature high-pressure saturated gas is partially liquefied in the left radial aerostatic bearing, the right radial aerostatic bearing, and the fluid grooves of the axial thrust aerostatic bearing; whereby the outlet channel is in communication with the condenser; whereby a suction port of the pump is in communication with the condenser; whereby a discharge port is in communication with a liquid inlet of the heating tank.
20. A magnetic motor assembly, the assembly comprising: a motor; a motor housing, the motor housing comprises a housing portion and an end cover portion, the housing portion defined by a generally cylindrical shape, the end cover portion disposed at a left end of the housing portion, the end cover portion configured to seal an opening at the left end of the housing portion; a rotor, the rotor rotatably disposed in the motor housing; a radial bearing block, the radial bearing block configured to fasten to a right end of the housing portion, the radial bearing block further configured to seal an opening at the right end of the housing portion; a stator disposed between the rotor and the housing portion; whereby the stator comprises a silicon steel sheet and a coil, the coil configured to wind about the silicon steel sheet; a right radial aerostatic bearing; a left radial aerostatic bearing; an axial thrust aerostatic bearing; whereby a right through hole is provided along a left-to-right direction in the radial bearing block; whereby an inner wall surface of the right through hole of the radial bearing block is provided with a right vapor-liquid groove; whereby the right through hole comprises a right porous bushing of the right radial aerostatic bearing; whereby a right end of the rotor is disposed in the right porous bushing; whereby a left through hole is provided along a left-to-right direction in the end cover portion; whereby an inner wall surface of the left through hole of the end cover portion is provided with a left vapor-liquid groove; whereby the left through hole is provided with a left porous bushing of the left radial aerostatic bearing; whereby a left end of the rotor is disposed in the left porous bushing; the left end of the rotor is further supported on the end cover portion with the axial thrust aerostatic bearing; and the left radial aerostatic bearing, the right radial aerostatic bearing, and the axial thrust aerostatic bearing comprise aerostatic bearings; whereby the left radial aerostatic bearing, the right radial aerostatic bearing, and the axial thrust aerostatic bearing are configured to be lubricated with a low-viscous vapor-liquid two-phase fluid; and a refrigerant cycle system, the refrigerant cycle system comprising a heating tank, a condenser, and a pump; and whereby the heating tank is configured to heat a high-temperature high-pressure saturated gas.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0036] The invention will now be described, by way of example, with reference to the accompanying drawings, in which:
[0037]
[0038]
[0039]
[0040]
[0041]
[0042] Like reference numerals refer to like parts throughout the various views of the drawings.
DETAILED DESCRIPTION OF THE INVENTION
[0043] The following detailed description is merely exemplary in nature and is not intended to limit the described embodiments or the application and uses of the described embodiments. As used herein, the word “exemplary” or “illustrative” means “serving as an example, instance, or illustration.” Any implementation described herein as “exemplary” or “illustrative” is not necessarily to be construed as preferred or advantageous over other implementations. All of the implementations described below are exemplary implementations provided to enable persons skilled in the art to make or use the embodiments of the disclosure and are not intended to limit the scope of the disclosure, which is defined by the claims. For purposes of description herein, the terms “upper,” “lower,” “left,” “rear,” “right,” “front,” “vertical,” “horizontal,” and derivatives thereof shall relate to the invention as oriented in
[0044] A high speed permanent magnet motor assembly 100 is referenced in
[0045] In some embodiments, a liquid phase of the low-viscous two-phase fluid has a low viscosity coefficient, to penetrate through a porous bushing, during which a part of the liquid is vaporized due to pressure reduction, and a part of the liquid arrives at a clearance between each of the bearings and the rotor. The liquid of the low-viscous two-phase fluid is vaporized during discharge, along an axial direction from the bearing to increase the gas in the clearance, improve a bearing capacity of the assembly 100, retain position accuracy of an aerostatic bearing. The liquid in the low-viscous two-phase fluid simultaneously cools the aerostatic bearings and the rotor of the motor during the gasification process.
[0046] As referenced in
[0047] Turning now to
[0048] A stator 158 is installed on an inner wall of the motor housing. In this embodiment, the stator 158 is formed by a silicon steel sheet 108 and a coil 110, and the coil is wound on the silicon steel sheet. The coil at an outer side of the silicon steel sheet forms end portions of the stator. A part of the silicon steel sheet and the motor housing are in a hot pressing fit, that is, the silicon steel sheet can transfer heat generated by the silicon steel sheet to the motor housing.
[0049] In this embodiment, an annular groove 112 is formed on an inner wall surface of the housing portion. A groove axis 146 of the annular groove 112 coincides with a housing axis 190 of the housing portion 104. A width of a left-to-right direction of the silicon steel sheet is greater than a width of a left-to-right direction of the annular groove 112. When the silicon steel sheet is installed on the inner wall of the housing portion, the silicon steel sheet covers the annular groove, and a cavity is formed between the silicon steel sheet and the inner wall surface of the motor housing. The cavity is the annular groove. At this time, the cavity can be used to store a low-viscous two-phase fluid.
[0050] In order to supply the low-viscous two-phase fluid to the annular groove, the motor housing is further provided with an inlet channel 114 for a low-viscous two-phase fluid to enter and an outlet channel 116 for a low-viscous two-phase fluid to be discharged. The inlet channel is in communication with the annular groove 112, and the outlet channel is connected to the condenser, so as to enable a pressure in the motor housing to be equal to a saturation pressure of the condenser.
[0051] In this embodiment, in order to cool the end portions of the stator, the housing portion is further provided with a left cooling channel 118 and a right cooling channel 120. One end of the left cooling channel is in communication with the inlet channel, and the other end is in communication with accommodation space at a left side 160 of the stator. One end of the right cooling channel is in communication with the inlet channel, and the other end is in communication with accommodation space at a right side of the stator. When the low-viscous two-phase fluid is supplied by using the inlet channel, the low-viscous two-phase fluid can enter the left side 160 and a right side 162 of the stator 158, so as to effectively cool the end portions at the left side 160 and the right side 162 of the stator 158.
[0052] In this embodiment, a rotor 122 is further disposed in the motor housing, and the rotor is co-axially disposed in the stator. In this embodiment, two ends of the rotor are supported on the motor housing separately by using a left radial aerostatic bearing and a right radial aerostatic bearing, and a left end of the rotor is supported on the motor housing by using an axial thrust aerostatic bearing, so that the rotor can rotate at a high speed in the stator of the motor with the support of the radial aerostatic bearings and can bear axial thrust of a left direction and a right direction with the support of the axial thrust aerostatic bearing, thereby enabling the rotor to have relatively high axial position accuracy.
[0053] The right radial aerostatic bearing 144 includes a right porous bushing 124. In this embodiment, a right through hole 174 is provided along a left-to-right direction in the radial bearing block 102. An inner wall surface 176 of the right through hole of the radial bearing block 102 is provided with a right vapor-liquid groove 178. The right porous bushing 124 is disposed in the right through hole 174. A right end 170 of the rotor 122 is disposed in the right porous bushing 124, so as to enable a high-temperature high-pressure vapor-liquid two-phase refrigerant to enter, by permeating the porous material from the right vapor-liquid groove, which is a small clearance between the right radial aerostatic bearing 144 and the rotor 122.
[0054] In the clearance, the gas and liquid refrigerants support the rotor together. Because the liquid is incompressible, the right radial aerostatic bearing, as compared with an air bearing, has a higher bearing capacity and higher stiffness. An amount of refrigerant entering the clearance depends on a pressure difference of two sides of the porous material. A pressure reduction process is also a cooling process. A part of the liquid refrigerant is vaporized, due to the pressure reduction, to generate a low-temperature gas refrigerant and liquid refrigerant, so as to cool the right radial aerostatic bearing and the rotor.
[0055] The left radial aerostatic bearing 142 includes a left porous bushing 126. In this embodiment, a left through hole 164 is provided along a left-to-right direction in the end cover portion 106. An inner wall surface 166 of the left through hole 164 of the end cover portion 106 is provided with a left vapor-liquid groove 168. The left porous bushing is disposed in the left through hole. A left end of the rotor is disposed in the left porous bushing, so as to enable a high-temperature high-pressure vapor-liquid two-phase refrigerant to enter, by permeating the porous material from the left vapor-liquid groove, a small clearance between the left radial aerostatic bearing and the rotor.
[0056] In the clearance, the gas and liquid refrigerants support the rotor together. Because the liquid is incompressible, the left radial aerostatic bearing, as compared with an air bearing, has a higher bearing capacity and higher stiffness. An amount of refrigerant entering the clearance depends on a pressure difference of two sides of the porous material. A pressure reduction process is also a cooling process. A part of the liquid refrigerant is vaporized, due to the pressure reduction, to generate a low-temperature gas refrigerant and liquid refrigerant, so as to cool the left radial aerostatic bearing and the rotor.
[0057] In this embodiment, the radial bearing block is provided with a right fluid groove, and the right fluid groove is in communication with the right vapor-liquid groove. Meanwhile, the end cover portion is provided with a left fluid groove, and the left fluid groove is in communication with the left vapor-liquid groove.
[0058] In this embodiment, in order to seal the right radial aerostatic bearing 144, the high-speed permanent magnet motor further includes a right seal 128, and the right seal is fastened to the radial bearing block 102. In this embodiment, the right seal may be a seal member or a seal ring. When the right seal is a seal cover, the right seal covers a right end 170 of the rotor 122 and the right radial aerostatic bearing 144, and at this time, the motor 148 is a single-output motor, that is, a left end 172 of the rotor 122 can output power. When the right seal is a seal ring, the right end 170 of the rotor 122 penetrates through the seal ring. At this time, the right end 170 of the rotor 122 can also output power, and the seal ring is in sealing contact with the rotor of the motor.
[0059] Looking now at
[0060] The porous rings of the two thrust bearings are oppositely disposed, that is, the adjustment ring is located between the porous rings of the two thrust bearings. A cavity between the oppositely disposed axial thrust aerostatic bearings is provided with a thrust disc 140. The rotor includes a shaft shoulder. The rotor penetrates through the thrust disc. The thrust disc is fitted with the axial direction and is fastened to the rotor, so as to limit the axial position of the rotor by controlling a position of the adjustment ring.
[0061] Looking back at
[0062] The assembly 100 further includes a refrigerant cycle system 150, as referenced in
[0063] For the radial aerostatic bearings, the saturated gas from the heating tank enters the vapor-liquid grooves of the radial aerostatic bearings, that is, a gas outlet of the heating tank is in communication with the vapor-liquid grooves (or fluid grooves) of the radial aerostatic bearings. Temperatures of the radial aerostatic bearings are less than a temperature of the heating tank, and therefore, a gas refrigerant (an example of a low-viscous two-phase fluid) is cooled to form a vapor-liquid two-phase fluid in the radial aerostatic bearings. After passing through the porous bushing of each of the radial aerostatic bearings, the liquid-gas two-phase fluid enters a small clearance between the radial aerostatic bearing and the rotor. At two ends of each of the radial aerostatic bearings, the pressure of the gas in the clearance is decreased to a saturation pressure in the condenser. A pressure of an axial central position of the clearance is relatively high. The pressure is gradually decreased with the vapor-liquid two-phase fluid flowing to two ends of the clearance. The liquid is vaporized, so as to cool the radial aerostatic bearing and the rotor.
[0064] For the axial thrust aerostatic bearing 130, the saturated gas from the heating tank 152 enters the fluid grooves of the axial thrust aerostatic bearing, that is, the gas outlet of the heating tank is in communication with the fluid grooves of the axial thrust aerostatic bearing. A temperature of the axial thrust aerostatic bearing is less than a temperature of the heating tank, and therefore, a gas refrigerant is cooled to form a vapor-liquid two-phase fluid in the axial thrust aerostatic bearing. After passing through the porous rings of the axial thrust aerostatic bearing, the liquid-gas two-phase fluid enters a small clearance between the aerostatic bearing and the thrush disc. At an edge of the axial thrust aerostatic bearing, the pressure of the gas in the clearance is decreased to a saturation pressure in the condenser. A pressure of a radial central position of the clearance is relatively high. The pressure is gradually decreased with the vapor-liquid two-phase fluid flowing to two ends of the clearance. The liquid is vaporized, so as to cool the aerostatic bearing and the adjustment ring.
[0065] The gas refrigerant and the liquid refrigerant discharged from the aerostatic bearings, and the refrigerant for cooling the stator of the motor enter the condenser by using the outlet channel, so as to liquefy the gas refrigerant in the condenser, and then are pressurized by the pump and pumped back to the heating tank, thereby completing the circulation of the refrigerants. That is, a suction port of the pump is in communication with the condenser, and a discharge port is in communication with a liquid inlet of the heating tank.
[0066] In the high-speed permanent magnet motor of the present invention, a rotor is supported by using a left radial aerostatic bearing, a right radial aerostatic bearing, and an axial thrust aerostatic bearing; a low-viscous two-phase fluid is used as a lubricating medium; a pressure of the low-viscous two-phase fluid is reduced when the low-viscous two-phase fluid penetrates through each porous bushing; and a gas phase of a low-viscous two-phase fluid penetrates through the porous bushing, so as to form a clearance between a corresponding bearing and the rotor, which is the same as that in the disclosed porous aerostatic bearing, thereby separating the bearing from the rotor.
[0067] A liquid phase of the low-viscous two-phase fluid has a feature of a low viscosity coefficient, and therefore can penetrate through the porous bushing, during which a part of the liquid is vaporized due to pressure reduction, and a part of the liquid arrives at the clearance between the bearing and the rotor. This part of liquid of the low-viscous two-phase fluid is continued to be vaporized during a process of being discharged, along an axial direction, from the bearing, so as to increase an amount of gas in the clearance and reduce an amount of fluid that penetrates through the porous bushing, thereby reducing a pressure loss, improving a bearing capacity of the aerostatic bearing, and further enabling the high-speed permanent magnet motor to work at a state of a high rotation speed and to have relatively high accuracy. Moreover, the liquid phase of the low-viscous two-phase fluid also cools the aerostatic bearings and the rotor during the gasification process.
[0068] The order of the foregoing embodiments is used for description only, and cannot be considered as a criterion for evaluating the embodiments. Finally, it should be noted that the foregoing embodiments are merely intended to describe the technical solutions of the present invention, rather than limit same. Although the present invention is described in detail with reference to the aforementioned embodiments, it should be understood by a person of ordinary skill in the art that: a person of ordinary skill in the art can make modifications to the technical solutions recorded in the aforementioned embodiments, or equivalent replacements to some technical features thereof, and the modifications or replacements would not enable the essence of the corresponding technical solution to be departed from the spirit and scope of the technical solutions of the embodiments of the present invention.
[0069] These and other advantages of the invention will be further understood and appreciated by those skilled in the art by reference to the following written specification, claims and appended drawings.
[0070] Because many modifications, variations, and changes in detail can be made to the described preferred embodiments of the invention, it is intended that all matters in the foregoing description and shown in the accompanying drawings be interpreted as illustrative and not in a limiting sense. Thus, the scope of the invention should be determined by the appended claims and their legal equivalence.