Singulation Conveyor and Method for Conveying and Separating Piece Goods Along At Least One Transport Track
20170333952 · 2017-11-23
Assignee
Inventors
Cpc classification
B65G47/30
PERFORMING OPERATIONS; TRANSPORTING
B07C5/3422
PERFORMING OPERATIONS; TRANSPORTING
B65G47/29
PERFORMING OPERATIONS; TRANSPORTING
B65G47/46
PERFORMING OPERATIONS; TRANSPORTING
B07C5/02
PERFORMING OPERATIONS; TRANSPORTING
B07C3/08
PERFORMING OPERATIONS; TRANSPORTING
International classification
B07C3/08
PERFORMING OPERATIONS; TRANSPORTING
B07C5/02
PERFORMING OPERATIONS; TRANSPORTING
B65G47/30
PERFORMING OPERATIONS; TRANSPORTING
B07C5/342
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A singulation conveyor for conveying and separating piece goods, in particular packages and/or consignments, along at least one transport track bearing the piece goods items is described, wherein in the transport track, in some sections, finger elements adjustable between a lower setting and an upper setting are provided, and wherein the free ends of the finger elements in the upper setting are arranged in an upper position above an adjoining region of the transport track in such a way as to manipulate the motional direction and/or the motional speed of respectively individual piece goods items independently of other piece goods items.
Claims
1. A singulation conveyor for conveying and separating piece goods, in particular packages and/or consignments, along at least one transport track bearing the piece goods items, wherein in the transport track, in some sections, finger elements adjustable between a lower setting and an upper setting are provided, and in that the free ends of the finger elements in the upper setting are arranged in an upper position above an adjoining region of the transport track in such a way as to manipulate the motional direction and/or the motional speed of respectively individual piece goods items independently of other piece goods items.
2. The singulation conveyor according to claim 1, wherein the transport track, at least contiguously to the finger elements and/or at least with the exception of the finger elements, is provided by at least one roller conveyor, strap conveyor and/or belt conveyor.
3. The singulation conveyor according to claim 1, wherein at least some finger elements point in the direction of the free ends at least substantially in the direction of transport of the piece goods items along the transport track and/or at least substantially counter to the direction of transport of the piece goods items along the transport track.
4. The singulation conveyor according to claim 3, wherein the width at least of some finger elements transversely to the transport track is less than 50%, preferably less than 23%, in particular less than 18%, further particularly less than 10%, of the width of the transport track in the region of the finger elements, and/or the length at least of some finger elements in the direction of the free end is less than 18%, preferably less than 10%, in particular less than 5%, further particularly less than 2%, of the length of the transport track.
5. The singulation conveyor according to claim 1, wherein at least some finger elements point at least substantially in the direction of the free ends, preferably in opposite directions, transversely to the direction of transport of the piece good items along the transport track.
6. The singulation conveyor according to claim 5, wherein the length at least of some finger elements in the direction to the free end transversely to the transport track is less than 50%, preferably less than 23%, in particular less than 18%, further particularly less than 10%, of the width of the transport track in the region of the finger elements, and/or in that the width at least of some finger elements is less than 10%, preferably less than 5%, in particular less than 2%, further particularly less than 1%, of the length of the transport track.
7. The singulation conveyor according to claim 1, wherein the finger elements have transport means for transporting the piece goods items, preferably in the direction of transport of the piece goods items along the transport track, in particular in the form of rollers, rolls, belts or straps.
8. The singulation conveyor according to claim 1, wherein the at least one transport track is formed at least in some sections, in particular contiguously to at least some finger elements, by at least one roller conveyor and/or belt conveyor.
9. The singulation conveyor according to claim 1, wherein at least in some sections, two transport tracks are provided one above the other, and in that finger elements of a transport track in the upper setting and/or in the lower setting form a connection of one transport track to the at least one other transport track in order to conduct piece goods items from one transport track to the other transport track.
10. The singulation conveyor according to claim 1, wherein the finger elements respectively have at least two flexible flank elements which extend jointly in the longitudinal direction of the finger element at least substantially up to the free end of the finger element, and in that the flexible flank elements are flexibly connected to one another in the longitudinal direction of the finger elements respectively via a plurality of cross-pieces, so that the free ends of the finger elements can be adjusted from a lower setting into an upper setting and back.
11. The singulation conveyor according to claim 10, wherein the cross-pieces and the associated flexible flank elements respectively exhibit an acute angle α, preferably between 10° and 80°, and an obtuse angle β, preferably between 100° and 170°.
12. The singulation conveyor according to claim 10, wherein the flexible flank elements of the finger elements are respectively mutually adjustable, in particular via a drive unit, in the longitudinal direction of the finger elements such that the finger elements are arched to a greater or lesser degree in the vertical direction by a mutual adjustment of the flexible flank elements.
13. The singulation conveyor according to claim 1, wherein at least one, preferably optical, sensor is provided to capture the number and/or type of individual piece goods items, the position of individual piece goods items, the dimensions of individual piece goods items, the arrangement of a heap or pile of piece goods items and/or the shape of a heap or pile of piece goods items.
14. The singulation conveyor according to claim 1, wherein at least one control device for controlling the adjustment of at least some finger elements on a time-dependent basis, in dependence on the number and/or type of individual stored piece goods items and/or in dependence on at least one parameter captured by the sensor, is provided.
15. The singulation conveyor according to claim 1, an actuating device for adjusting the height of the free ends of the finger elements on a time-dependent basis, in dependence on the number and/or type of individual stored piece goods items, in dependence on at least one parameter captured by the sensor and/or in dependence on signals of the control device is provided.
16. A method for conveying and separating piece goods, in particular packages and/or consignments, along at least one transport track of a singulation conveyor, which transport track bears the piece goods items, wherein in the transport track, in some sections, finger elements adjustable between a lower setting and an upper setting are provided, wherein the free ends of the finger elements in the upper setting are arranged in an upper position above an adjoining region of the transport track, in which the finger elements are repeatedly adjusted out of the lower setting into the upper setting so as to manipulate the motional direction and/or the motional speed of respectively individual piece goods items independently of other piece goods items, and in which the piece goods items are separated by the repeated adjustment of the finger elements out of the lower setting into the upper setting along the transport track and/or transversely to the transport track.
17. The method according to claim 16, in which individual piece goods items are accelerated, in particular in relation to other adjoining piece goods items, by the adjustment of finger elements, pointing in the direction of transport of the transport track, from the lower setting into the upper setting and/or in which individual piece goods items are braked, in particular in relation to other adjoining piece goods items, by the adjustment of finger elements, pointing counter to the direction of transport of the transport track, from the lower setting into the upper setting.
18. The method according to claim 16, in which individual piece goods items are moved, in particular in relation to other adjoining piece goods items, in a direction, in particular in opposite directions, transversely to the direction of transport, by the adjustment of finger elements pointing transversely to the direction of transport of the transport track, from the lower setting into the upper setting.
19. The method according to claim 16, in which, at least temporarily, some finger elements are arranged in the upper, and some finger elements, in particular pointing in the same direction and/or the opposite direction, are arranged in the lower setting.
20. The method according to claim 16, in which, with at least one, in particular optical, sensor, piece goods items on the transport track, which piece goods items are to be separated, are captured, in which at least one control device, on the basis of the parameters captured by the at least one sensor, determines an adjustment of at least individual of the finger elements, to be traversed by the piece goods items to be separated, for the separation of the piece goods items.
21. The method according to claim 20, in which the control device sends signals, to actuating devices for adjustment of the finger elements, to adjust the finger elements such that the piece goods items to be separated are separated.
22. The method according to claim 16, in which, by the adjustment of finger elements into an upper setting and/or into a lower setting, piece goods items are led from one transport track onto at least one other transport track arranged at least partially above and/or below it.
23. The method according to claim 22, in which the piece goods items are separated on the at least two transport tracks by the repeated adjustment of finger elements of the respective transport track out of the lower setting into the upper setting along the respective transport track and/or transversely to the respective transport track.
24. The method according to claim 16, in which, by the repeated adjustment of finger elements of the respective transport track out of the lower setting into the upper setting, the piece goods items are sorted along the respective transport track and/or transversely to the respective transport track and, preferably, in which the piece goods items at predetermined places are moved down to at least one side of the transport track.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWING
[0043] The invention is explained in greater detail below on the basis of a drawing representing merely illustrative embodiments. In the drawing,
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DETAILED DESCRIPTION OF THE INVENTION
[0056] In
[0057] The finger elements 6, 7, 8, 9 have in the longitudinal direction respectively an end 10 fixedly connected to the roller conveyor 5, and a free end 11, which can be adjusted from a lower position into an upper position and back again. With the free end 11 in the upper position, the finger element 6, 7, 8, 9 is in an upper setting, whilst, with the free end 11 in the lower position, the finger element 6, 7, 8, 9 is in a lower setting. In the represented singulation conveyor 1 there are provided finger elements 6, the free end 11 of which points in the direction of transport T, whilst the free ends 11 of other finger elements 7 point counter to the direction of transport T. Similarly, finger elements 8 which point to the, viewed in the direction of transport T of the piece goods items 3 right-hand margin of the transport track 2, whilst the free ends 11 of other finger elements 9, viewed in the direction of transport T of the piece goods items 3, point in the direction of the left-hand margin of the transport track 2, are similarly provided. The arrangement and repeated adjustment of the finger elements 6, 7, 8, 9 into the upper setting and back again ensures, together with the transport of the piece goods items 3 in the direction of transport T along the transport track 2, a separation of the piece goods items 3 which are previously fed as a pile 4 to the singulation conveyor 1, for example by joint tipping of the piece goods items 3 onto the singulation conveyor 1.
[0058] For a targeted separation of the piece goods items 3, which is preferred but not absolutely necessary, there is provided an optical sensor 12, which captures the piece goods items 3 which are to be separated or have already been partially separated and are to be separated still further. For instance, the shape of the heap or pile 4 of the piece goods items 3, their type, shape and/or size, is captured. The type and the position of the individual piece goods items 3 one to another can also be captured. Not represented but conceivable is to provide a plurality of sensors 12 for capturing the piece goods items 3 at different places on the transport track 2, so that the following separation can be made dependent on the preceding separation. From the at least one sensor 12, at least one parameter is passed on to a control device 13. The latter determines what adjustment of the finger elements 6, 7, 8, 9 to be traversed by the piece goods items 3 is suitable in order to further separate the piece goods items 3 quickly and efficient. The control device 13 then delivers an appropriate signal to an actuating device 14, which actuates the drive units 15 assigned to the finger elements 6, 7, 8, 9. A physical separation into sensor 12, control device 13, actuating device 14 and drive unit 15 is not necessary. The aforesaid sub-assemblies can also be at least partially combined.
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[0060] The represented and, to this extent, preferred flank elements 17 are flexibly configured, so that the flank elements 17 is able to be bent, whereupon the finger element 16 arches to a greater or lesser degree, as is represented in particular in
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[0062] According to
[0063] From
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[0065] The strap 24 of the finger element 20 can be driven by the weight force of a piece goods item 3 located on the finger element 20 in order to improve the transport of the piece goods item 3 along the finger element 20. A motor drive of the strap 24 can also be provided, however, in order to forcibly to drive the strap 24. The strap 24 here moves either on the top side of the finger element 20 in the direction of the free end 11 of the finger element 20 or in the opposite direction. In order to brake a piece goods item 3, the drive and the strap 24 can be configured to drive the strap 24 more slowly than the original speed of the piece goods item 3, or even in the opposite direction. The drive 28 acts on the strap 24 via a drive roller 29, which, according to requirement, for the tensioning of the strap 24, can be adjusted, for instance, in the longitudinal direction of the finger element 20. Moreover, for an optimally slip-free driving of the strap 24, on the strap 24 and on the drive roller 29 can be provided corresponding toothings, which intermesh. Unlike as represented in
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[0071] The finger elements 8, 9 oriented transversely to the transport track 2 and oppositely to each other can be arranged differently. Two different types of arrangement are represented in
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[0074] All references, including publications, patent applications, and patents cited herein are hereby incorporated by reference to the same extent as if each reference were individually and specifically indicated to be incorporated by reference and were set forth in its entirety herein.
[0075] The use of the terms “a” and “an” and “the” and similar referents in the context of describing the invention (especially in the context of the following claims) is to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. The terms “comprising,” “having,” “including,” and “containing” are to be construed as open-ended terms (i.e., meaning “including, but not limited to,”) unless otherwise noted. Recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within the range, unless otherwise indicated herein, and each separate value is incorporated into the specification as if it were individually recited herein. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g., “such as”) provided herein, is intended merely to better illuminate the invention and does not pose a limitation on the scope of the invention unless otherwise claimed. No language in the specification should be construed as indicating any non-claimed element as essential to the practice of the invention.
[0076] Preferred embodiments of this invention are described herein, including the best mode known to the inventors for carrying out the invention. Variations of those preferred embodiments may become apparent to those of ordinary skill in the art upon reading the foregoing description. The inventors expect skilled artisans to employ such variations as appropriate, and the inventors intend for the invention to be practiced otherwise than as specifically described herein. Accordingly, this invention includes all modifications and equivalents of the subject matter recited in the claims appended hereto as permitted by applicable law. Moreover, any combination of the above-described elements in all possible variations thereof is encompassed by the invention unless otherwise indicated herein or otherwise clearly contradicted by context.