VARIABLE TURBINE GEOMETRY ASSEMBLY
20230175414 ยท 2023-06-08
Inventors
- Augustine Cavagnaro (Flat Rock, NC, US)
- Elias Morgan (Leicester, NC, US)
- Greg Williams (Arden, NC, US)
- Donald Michael Kennedy (Asheville, NC, US)
- Sean Hastings (Arden, NC, US)
- David George Grabowska (Asheville, NC, US)
- Matthew King (Mars Hill, NC, US)
Cpc classification
F01D17/165
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B37/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B39/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D17/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01D17/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A variable turbine geometry assembly includes an adjustment ring extending along and rotatable about an axis, at least one vane lever coupled to the adjustment ring, and at least one vane coupled to the at least one vane lever. The variable turbine geometry assembly also includes a biasing member coupled to the adjustment ring at a first circumferential location on the adjustment ring and coupled to the adjustment ring at a second circumferential location on the adjustment ring. The biasing member extends from the first circumferential location to the second circumferential location. The biasing member is operably in contact with the at least one vane lever between the first circumferential location and the second circumferential location to bias the at least one vane lever toward the adjustment ring and to reduce vibration between the adjustment ring and the at least one vane lever.
Claims
1. A variable turbine geometry assembly for controlling flow of exhaust gas to a turbine wheel of a turbocharger, said variable turbine geometry assembly comprising: an adjustment ring extending along and rotatable about an axis; at least one vane lever coupled to said adjustment ring; at least one vane coupled to said at least one vane lever, with said at least one vane moveable with respect to said adjustment ring when said adjustment ring rotates about said axis; and a biasing member, coupled to said adjustment ring at a first circumferential location on said adjustment ring, coupled to said adjustment ring at a second circumferential location different from said first circumferential location on said adjustment ring, extending from said first circumferential location on said adjustment ring to said second circumferential location on said adjustment ring, and operably in contact with said at least one vane lever between said first circumferential location and said second circumferential location to bias said at least one vane lever toward said adjustment ring and to reduce vibration between said adjustment ring and said at least one vane lever.
2. The variable turbine geometry assembly as set forth in claim 1, wherein said biasing member is in direct contact with said at least one vane lever.
3. The variable turbine geometry assembly as set forth in claim 1, wherein said biasing member extends from said first circumferential location to said second circumferential location circumferentially about a majority of said adjustment ring.
4. The variable turbine geometry assembly as set forth in claim 1, wherein said biasing member includes at least one planar portion extending parallel to said adjustment ring and at least one contact portion extending axially away from said at least one planar portion toward said at least one vane lever, said at least one contact portion operably in contact with said at least one vane lever.
5. The variable turbine geometry assembly as set forth in claim 4, wherein said at least one contact portion is disposed between an adjacent pair of said planar portions.
6. The variable turbine geometry assembly as set forth in claim 4, wherein said at least one contact portion is generally U-shaped.
7. The variable turbine geometry assembly as set forth in claim 1, wherein said biasing member is coupled to said adjustment ring at a third circumferential location on said adjustment ring.
8. The variable turbine geometry assembly as set forth in claim 1, wherein said at least one vane lever is further defined as a plurality of vane levers, wherein said at least one vane is further defined as a plurality of vanes, and wherein said biasing member is operably in contact with at least two of said vane levers.
9. The variable turbine geometry assembly as set forth in claim 1, wherein said at least one vane lever is further defined as a plurality of vane levers, wherein said at least one vane is further defined as a plurality of vanes, and wherein said biasing member is operably in contact with at least three of said vane levers.
10. The variable turbine geometry assembly as set forth in claim 1, wherein said variable turbine geometry assembly further comprises an adjustment projection coupled to said adjustment ring and extending axially away from said adjustment ring, and wherein said adjustment projection is disposed circumferentially between said first circumferential location and said second circumferential location.
11. The variable turbine geometry assembly as set forth in claim 1, wherein said biasing member is further defined as a wire spring.
12. The variable turbine geometry assembly as set forth in claim 1, wherein said at least one vane lever has a contact surface facing away from said adjustment ring, and wherein said biasing member is operably in contact with said contact surface to reduce vibration between said adjustment ring and said at least one vane lever.
13. The variable turbine geometry assembly as set forth in claim 12, wherein said contact surface of said at least one vane lever is indented axially into said at least one vane lever to seat said biasing member.
14. The variable turbine geometry assembly as set forth in claim 12, wherein said biasing member includes at least one planar portion extending parallel to said adjustment ring and at least one contact portion extending axially away from said at least one planar portion toward said at least one vane lever, said at least one contact portion of said biasing member operably in contact with said contact surface of said at least one vane lever.
15. A turbocharger comprising said variable turbine geometry assembly as set forth in claim 1 and further comprising, a shaft extending along said axis between a first shaft end and a second shaft end spaced from said first shaft end along said axis; a turbine wheel coupled to said first shaft end of said shaft; a compressor wheel coupled to said second shaft end of said shaft; and a turbine housing defining a turbine housing interior, with said turbine wheel disposed in said turbine housing interior.
16. A variable turbine geometry assembly for controlling flow of exhaust gas to a turbine wheel of a turbocharger, said variable turbine geometry assembly comprising: an adjustment ring extending along and rotatable about an axis; at least one vane lever coupled to said adjustment ring, said at least one vane lever having, a first lever end coupled to said adjustment ring, a second lever end defining a pin aperture, an inner lever surface facing said adjustment ring and extending parallel to said adjustment ring, and an axial stop extending axially away from said inner lever surface toward said adjustment ring and configured to limit axial movement of said at least one vane lever, a pin disposed in said pin aperture defined by said second lever end of said at least one lever; at least one vane coupled to said pin, with said at least one vane moveable with respect to said adjustment ring when said adjustment ring rotates about said axis; and a biasing member coupled to said adjustment ring and operably in contact with said at least one vane lever to bias said at least one vane lever toward said adjustment ring and to reduce vibration between said adjustment ring and said at least one vane lever.
17. The variable turbine geometry assembly as set forth in claim 16, wherein said at least one vane lever has a contact surface facing away from said adjustment ring, and wherein said biasing member is operably in contact with said contact surface.
18. The variable turbine geometry assembly as set forth in claim 17, wherein said contact surface of said at least one vane lever is indented axially into said at least one vane lever to seat said biasing member.
19. The variable turbine geometry assembly as set forth in claim 16, wherein said axial stop has a first stop surface facing said adjustment ring, a second stop surface facing said axis, and a third stop surface opposite said first stop surface facing away from said axis.
20. A variable turbine geometry assembly for controlling flow of exhaust gas to a turbine wheel of a turbocharger, said variable turbine geometry assembly comprising: an adjustment ring extending along and rotatable about a first axis; at least one vane lever coupled to said adjustment ring; and at least one vane coupled to said at least one vane lever, with said at least one vane moveable with respect to said adjustment ring when said adjustment ring rotates about said first axis, said at least one vane having, a first vane surface facing said first axis, a second vane surface opposite said first vane surface, said second vane surface facing away from said first axis, a third vane surface facing said adjustment ring, and a fourth vane surface opposite said third vane surface, said fourth vane surface facing away from said adjustment ring, wherein said first vane surface of said at least one vane has a discontinuous region, wherein said discontinuous region extends along a second axis from a first region end to a second region end spaced from said first region end along said second axis, and wherein said second axis is obliquely angled relative to said first axis to impart an aerodynamic load to said at least one vane.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Other advantages of the present invention will be readily appreciated, as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings wherein:
[0013]
[0014]
[0015]
[0016]
DETAILED DESCRIPTION OF THE INVENTION
[0017] With reference to the Figures, wherein like numerals indicate like parts throughout the several views, a variable turbine geometry assembly 10 for controlling flow of exhaust gas to a turbine wheel 12 of a turbocharger 14 is shown in
[0018] Accordingly, having the biasing member 22 operably in contact with the at least one vane lever 18 to bias the at least one vane lever 18 toward the adjustment ring 16 and to reduce vibration between the adjustment ring 16 and the at least one vane lever 18 reduces wear between various components of the variable turbine geometry assembly 10. More specifically, reduced vibration between the adjustment ring 16 and the at least one vane lever 18 reduces wear on the adjustment ring 16 and on the at least one vane lever 18. Reduced wear on the adjustment ring 16 and the at least one vane lever 18 further reduces noise, vibration, and harshness (NVH) of the turbocharger 14, as well as lowering the likelihood of functional failure of the variable turbine geometry assembly 10 adequately controlling flow of exhaust gas to the turbine wheel 12 of the turbocharger 14. Moreover, having the biasing member 22 coupled to the first circumferential location 24 and the second circumferential location 26, and operably in contact with the at least one vane lever 18 between the first circumferential location 24 and the second circumferential location 26, provides stability to the biasing member 22 while achieving the advantages described above.
[0019] The biasing member 22 may be in direct contact with the at least one vane lever 18, as shown in
[0020] Although not required, as shown in
[0021] The biasing member 22 may be further defined as a wire spring, as shown in
[0022] The biasing member 22 may include at least one planar portion 28 extending parallel to the adjustment ring 16 and at least one contact portion 30 extending axially away from the at least one planar portion 28 toward the at least one vane lever 18. The at least one contact portion 30 is operably in contact with the at least one vane lever 18. The at least one contact portion 30 of the biasing member 22 may be in direct contact with the at least one vane lever 18. However, it is to be appreciated that the at least one contact portion 30 of the biasing member 22 need not be in direct contact with the at least one vane lever 18. The at least one contact portion 30 of the biasing member 22 need only be in operable contact with the at least one vane lever 18. As such, there may be included an additional component(s) disposed between the at least one contact portion 30 of the biasing member 22 and the at least one vane lever 18 as long as the at least one contact portion 30 of the biasing member 22 is capable of biasing the at least one vane lever 18 toward the adjustment ring 16. Even with the embodiments having an additional component(s) disposed between the at least one contact portion 30 of the biasing member 22 and the at least one vane lever 18, vibration is reduced between the adjustment ring 16 and the at least one vane lever 18.
[0023] As shown in
[0024] Although not required, as shown in
[0025] The at least one vane lever 18 may be further defined as a plurality of vane levers 18. Moreover, the at least one vane 20 may be further defined as a plurality of vanes 20. It is to be appreciated that the biasing member 22 may be operably in contact with at least two of the vane levers 18. Said differently, the biasing member 22 may be operably in contact with two of the vane levers 18, three of the vane levers 18, four of the vane levers 18, five of the vane levers 18, six of the vane levers 18, seven of the vane levers 18, eight of the vane levers 18, up to all of the vane levers 18 included in the variable turbine geometry assembly 10. Moreover, the biasing member 22 may be operably in contact with at least three of the vane levers 18. Said differently, the biasing member 22 may be operably in contact with three of the vane levers 18, four of the vane levers 18, five of the vane levers 18, six of the vane levers 18, seven of the vane levers 18, eight of the vane levers 18, up to all of the vane levers 18 included in the variable turbine geometry assembly 10.
[0026] As shown in
[0027] The at least one vane lever 18 may have a contact surface 36 facing away from the adjustment ring 16. The biasing member 22 may be operably in contact with the contact surface 36 of the at least one vane lever 18 to reduce vibration between the adjustment ring 16 and the at least one vane lever 18. The biasing member 22 may be in direct contact with the contact surface 36 of the at least one vane lever 18. However, it is to be appreciated that the biasing member 22 need not be in direct contact with the contact surface 36 of the at least one vane lever 18 to operably be in contact with the contact surface 36. As such, there may be included an additional component(s) disposed between the biasing member 22 and the contact surface 36 of the at least one vane lever 18. Even with the embodiments having an additional component(s) disposed between the biasing member 22 and the contact surface 36 of the at least one vane lever 18, vibration is reduced between the adjustment ring 16 and the at least one vane lever 18. Additionally, although not required, the contact surface 36 of the at least one vane lever 18 may be indented axially into the at least one vane lever 18 to seat the biasing member 22. Seating the biasing member 22 further increases the stability of the biasing member 22 relative to the adjustment ring 16.
[0028] The biasing member 22 may include at least one planar portion 28 extending parallel to the adjustment ring 16 and at least one contact portion 30 extending axially away from the at least one planar portion 28 toward the at least one vane lever 18. The at least one contact portion 30 of the biasing member 22 may be operably in contact with the contact surface 36 of the at least one vane lever 18. The at least one contact portion 30 of the biasing member 22 may be in direct contact with the contact surface 36 of the at least one vane lever 18. However, it is to be appreciated that the at least one contact portion 30 of the biasing member 22 need not be in direct contact with the contact surface 36 of the at least one vane lever 18 to operably be in contact with the contact surface 36. As such, there may be included an additional component(s) disposed between the at least one contact portion 30 of the biasing member 22 and the contact surface 36 of the at least one vane lever 18. Even with the embodiments having an additional component(s) disposed between the at least one contact portion 30 of the biasing member 22 and the contact surface 36 of the at least one vane lever 18, vibration is reduced between the adjustment ring 16 and the at least one vane lever 18.
[0029] Furthermore, as shown in
[0030] In another embodiment, as shown in
[0031] Accordingly, having the biasing member 22 operably in contact with the at least one vane lever 18 to bias the at least one vane lever 18 toward the adjustment ring 16 and to reduce vibration between the adjustment ring 16 and the at least one vane lever 18 reduces wear between various components of the variable turbine geometry assembly 10. More specifically, reduced vibration between the adjustment ring 16 and the at least one vane lever 18 reduces wear on the adjustment ring 16 and on the at least one vane lever 18. Reduced wear on the adjustment ring 16 and the at least one vane lever 18 further reduces noise, vibration, and harshness (NVH) of the turbocharger 14, as well as lowering the likelihood of functional failure of the variable turbine geometry assembly 10 adequately controlling flow of exhaust gas to the turbine wheel 12 of the turbocharger 14. Moreover, the at least one vane lever 18 including the axial stop 62 extending axially away from the inner lever surface 60 toward the adjustment ring 16 and configured to limit axial movement of the at least one vane lever 18 reduces relative distances between the at least one vane lever 18 and the adjustment ring 16, allowing the biasing member 22 to more easily reduce vibration, and thus wear, between the at least one vane lever 18 and the adjustment ring 16. Although not required, the axial stop 62 may have a first stop surface 66 facing the adjustment ring 16, a second stop surface 68 facing the axis A1, and a third stop surface 70 opposite the first stop surface 66 facing away from the axis A1.
[0032] It is to be appreciated that, in the embodiment as shown in
[0033] However, it is also to be appreciated that the biasing member 22 as shown in
[0034] Moreover, in the embodiment as shown in
[0035] Additionally, although not required, in the embodiment as shown in
[0036] The biasing member 22 as shown in
[0037] Moreover, in the embodiment as shown in
[0038] Moreover, in the embodiment as shown in
[0039] Although not required, in the embodiment as shown in
[0040] Additionally, in the embodiment as shown in
[0041] Although not shown in
[0042] Further, the at least one vane lever 18 of the embodiment as shown in
[0043] Moreover, it is to be appreciated that the biasing member 22 of the embodiment as shown in
[0044] Furthermore, as shown in
[0045] In another embodiment, as shown in
[0046] Accordingly, the aerodynamic load imparted on the at least one vane 20 by the discontinuous region 80 biases the at least one vane 20 in a particular rotational direction to reduce flutter of the at least one vane 20. Reduced flutter of the at least one vane 20 reduces vibration between the at least one vane 20 and the at least one vane lever 18 and the adjustment ring 16, which in turn reduces wear between various components of the variable turbine geometry assembly 10. More specifically, reduced vibration between the at least one vane 20 and the at least one vane lever 18 and the adjustment ring 16 reduces wear on the at least one vane 20, the at least one vane lever 18, and the adjustment ring 16. Reduced wear on the at least one vane 20, the at least one vane lever 18, and the adjustment ring 16 further reduces noise, vibration, and harshness (NVH) of the turbocharger 14, as well as lowering the likelihood of functional failure of the variable turbine geometry assembly 10 adequately controlling flow of exhaust gas to the turbine wheel 12 of the turbocharger 14.
[0047] Although not required, the first region end 82 may be axially offset from the second region end 84 such that the first region end 82 is spaced from the second region end 84 along the first axis A1. Moreover, it is to be appreciated that the discontinuous region 80 may extend away from the first vane surface 72 of the at least one vane 20. In other words, the discontinuous region 80 may be a projection such as a fin. Alternatively, it is to be appreciated that the discontinuous region 80 may be indented into the first vane surface 72 of the at least one vane 20. In other words, the discontinuous region 80 may be a groove, channel, or other void. It is also to be appreciate that the discontinuous region 80 may have portion(s) that extend away from the first vane surface 72 (i.e., are projection(s) such as a fin) while the discontinuous region 80 may also have portion(s) that are indented into the first vane surface 72 (i.e., are a groove, channel, or other void).
[0048] Although not required, it is to be appreciated that the at least one vane 20 of the embodiment as shown in
[0049] The invention has been described in an illustrative manner, and it is to be understood that the terminology which has been used is intended to be in the nature of words of description rather than of limitation. Many modifications and variations of the present invention are possible in light of the above teachings, and the invention may be practiced otherwise than as specifically described.