MULTI-CHANNEL LED DRIVER WITH OVERHEATING PROTECTION CAPABILITIES
20170339756 · 2017-11-23
Assignee
Inventors
- Hyun Mo AHN (Cheongju-si, KR)
- Zhi Yuan CUI (Cheongju-si, KR)
- Seung Hwan Lee (Seoul, KR)
- In Ho HWANG (Incheon-si, KR)
- James JUNG (Seoul, KR)
- Gyu Ho LIM (Cheongju-si, KR)
Cpc classification
H05B45/56
ELECTRICITY
H05B47/28
ELECTRICITY
Y02B20/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
An apparatus to drive a multi-channel light emitting diode (LED) array includes switching transistors connected to LED strings of the multi-channel LED array, error amplifiers connected to the switching transistors, each of the error amplifiers being configured to control current flowing through the LED string to have a target magnitude, and overheating protection circuits connected to the switching transistors, each of the overheating protection circuits being configured to regulate current flowing through a respective switching transistor to have a magnitude less than or equal to the target magnitude.
Claims
1. An apparatus to drive a multi-channel light emitting diode (LED) array, comprising: switching transistors connected to LED strings of the multi-channel LED array; error amplifiers connected to the switching transistors, each of the error amplifiers being configured to control current flowing through the LED string to have a target magnitude; and overheating protection circuits connected to the switching transistors, each of the overheating protection circuits being configured to regulate current flowing through a respective switching transistor to have a magnitude less than or equal to the target magnitude.
2. The apparatus of claim 1, wherein the LEDs included in the LED strings have different forward bias voltages.
3. The apparatus of claim 1, wherein each of the switching transistors is a lateral diffused metal-oxide-semiconductor field effect transistor (LDMOSFET), a junction gate field effect transistor (JFET), a metal-oxide-semiconductor field effect transistor (MOSFET), an insulated gate bipolar transistor (IGBT), or a bipolar junction transistor (BJT).
4. The apparatus of claim 3, wherein the error amplifiers are differential amplifiers or operational amplifiers.
5. The apparatus of claim 1, wherein each of the switching transistors is grounded via a sensing resistor, each of the switching transistors comprises a first terminal connected to the respective LED string and a second terminal connected to the respective sensing resistor, and wherein each of the overheating protection circuits is configured to provide a current dividing path between the first and second terminals of the respective switching transistor.
6. The apparatus of claim 5, wherein a resistive element and a switch are provided in the current dividing path.
7. The apparatus of claim 6, wherein the resistive element comprises a resistor, resistors connected in parallel, a metal-oxide-semiconductor field-effect transistor (MOSFET), or a bipolar junction transistor (BJT).
8. The apparatus of claim 6, wherein the switch comprises a metal-oxide-semiconductor field-effect transistor (MOSFET) or a bipolar junction transistor (BJT).
9. The apparatus of claim 8, wherein the switch is configured to be switched on in response to an electrical quantity indicative of a magnitude of current flowing through the respective sensing resistor being greater than or equal to a voltage level.
10. The apparatus of claim 9, wherein the electrical quantity indicative of the magnitude of the current flowing through the respective sensing resistor comprises a voltage level at the second terminal of the respective switching transistor, each of the overheating protection circuits comprises a comparator configured to compare the voltage level at the second terminal of the respective switching transistor with the voltage level, and an output from the comparator is inputted into a control input terminal of the one transistor in accordance with a pulse width modulation (PWM) signal from a PWM signal generator.
11. The apparatus of claim 8, wherein the switch is configured to be switched in response to an electrical quantity indicative of a magnitude of current flowing through the respective sensing resistor and a pulse width modulation (PWM) signal from a PWM signal generator.
12. An apparatus to protect a light emitting diode (LED) driver from overheating, comprising: switching transistors connected to LED strings; and shunt current branches respectively connected in parallel to the switching transistors, wherein each of the shunt current branches comprises a resistive element and a switch connected in series, and the switch is configured to be switched on in response to a condition being met.
13. The apparatus of claim 12, wherein each of the switching transistors is grounded via a sensing resistor and the condition comprises a condition that an electrical quantity indicative of a magnitude of current flowing through the respective sensing resistor is greater than or equal to a voltage level.
14. The apparatus of claim 13, wherein the electrical quantity indicative of the magnitude of the current flowing through the respective sensing resistor comprises a voltage drop across the respective sensing resistor.
15. The apparatus of claim 12, wherein the resistive element comprises one of a resistor, resistors connected in parallel, a metal-oxide-semiconductor field-effect transistor (MOSFET), and a bipolar junction transistor (BJT).
16. The apparatus of claim 12, wherein the switch comprises one of a metal-oxide-semiconductor field-effect transistor (MOSFET) and a bipolar junction transistor (BJT).
17. The apparatus of claim 12, wherein a resistance of the resistive element is determined based at least in part on a magnitude of a drain-source voltage of the switching transistor prone to causing overheating of the switching transistor and a magnitude of current intended to be flowing into the shunt current branch.
18. An apparatus for driving light emitting diode (LED) strings, comprising: constant current control circuits connected to the LED strings, each of the constant current control circuits being configured to control current flowing through a respective LED string and comprising a switching transistor connected to the respective LED string; and overheating protection circuits connected to the constant current control circuits, each of the overheating protection circuits being configured to provide a current dividing path for the current flowing through the respective LED string in response to detection of the current having a magnitude greater than or equal to a magnitude of current, wherein the current is divided between the respective switching transistor and the current dividing path by the provision of the current dividing path.
19. The apparatus of claim 18, wherein each of the switching transistors comprises a first terminal connected to the respective LED string and a second terminal, and the magnitude of current is determined based, at least, in part on an amount of power consumption by the switching transistor prone to causing a temperature of the switching transistor to increase beyond a maximum allowable temperature and a maximum voltage drop between the first and second terminals of the switching transistor that is expected from a statistically determined deviation in forward bias voltage between the LED strings.
20. The apparatus of claim 18, wherein each of the switching transistors is grounded via a sensing resistor, each of the switching transistors comprises a first terminal connected to the respective LED string and a second terminal connected to the respective sensing resistor, the current dividing path is formed between the first and second terminals of the respective switching transistor, and a resistive element and a switch are provided in the current dividing path.
21. The apparatus of claim 20, wherein the switch is controlled to be switched on in response to a voltage drop across the respective sensing resistor being greater than or equal to a voltage level.
22. The apparatus of claim 20, wherein the resistive element comprises one of a resistor, resistors connected in parallel, a metal-oxide-semiconductor field-effect transistor (MOSFET), and a bipolar junction transistor (BJT).
23. The apparatus of claim 20, wherein the switch comprises one of a metal-oxide-semiconductor field-effect transistor (MOSFET) and a bipolar junction transistor (BJT).
24. An apparatus to drive light emitting diode (LED) strings, comprising: constant current control circuits connected to the LED strings, each of the constant current control circuits being configured to control current flowing through a respective LED string and comprising a switching transistor connected to the respective LED string, and each of the switching transistors having a first terminal connected to the respective LED string and a second terminal; and overheating protection circuits connected to the constant current control circuits, each of the overheating protection circuits being configured to provide a current dividing path for the current flowing through the respective LED string in response to detecting that a voltage drop between the first and second terminals of a respective switching transistor is greater than or equal to a voltage level, wherein the current is divided between the respective switching transistor and the current dividing path by the provision of the current dividing path.
25. An apparatus to drive light emitting diode (LED) strings, comprising: constant current control circuits respectively connected to the LED strings, each of the constant current control circuits being configured to control current flowing through a respective LED string and comprising a switching transistor connected to the respective LED string, and each of the switching transistors comprising a first terminal connected to the respective LED string; and overheating protection circuits connected to the constant current control circuits, each of the overheating protection circuits being configured to provide a current dividing path for the current flowing through the respective LED string in response to detecting that a voltage level at the first terminal of a respective switching transistor is greater than or equal to a voltage level, wherein the current is divided between the respective switching transistor and the current dividing path by the provision of the current dividing path.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0033]
[0034]
[0035]
[0036]
[0037]
[0038] Throughout the drawings and the detailed description, the same reference numerals refer to the same elements. The drawings may not be to scale, and the relative size, proportions, and depiction of elements in the drawings may be exaggerated for clarity, illustration, and convenience.
DETAILED DESCRIPTION
[0039] The following detailed description is provided to assist the reader in gaining a comprehensive understanding of the methods, apparatuses, and/or systems described herein. However, various changes, modifications, and equivalents of the methods, apparatuses, and/or systems described herein will be apparent after an understanding of the disclosure of this application. For example, the sequences of operations described herein are merely examples, and are not limited to those set forth herein, but may be changed as will be apparent after an understanding of the disclosure of this application, with the exception of operations necessarily occurring in a certain order. Also, descriptions of features that are known in the art may be omitted for increased clarity and conciseness.
[0040] The features described herein may be embodied in different forms, and are not to be construed as being limited to the examples described herein. Rather, the examples described herein have been provided merely to illustrate some of the many possible ways of implementing the methods, apparatuses, and/or systems described herein that will be apparent after an understanding of the disclosure of this application.
[0041] Throughout the specification, when an element, such as a layer, region, or substrate, is described as being “on,” “connected to,” or “coupled to” another element, it may be directly “on,” “connected to,” or “coupled to” the other element, or there may be one or more other elements intervening therebetween. In contrast, when an element is described as being “directly on,” “directly connected to,” or “directly coupled to” another element, there can be no other elements intervening therebetween.
[0042] As used herein, the term “and/or” includes any one and any combination of any two or more of the associated listed items.
[0043] Although terms such as “first,” “second,” and “third” may be used herein to describe various members, components, regions, layers, or sections, these members, components, regions, layers, or sections are not to be limited by these terms. Rather, these terms are only used to distinguish one member, component, region, layer, or section from another member, component, region, layer, or section. Thus, a first member, component, region, layer, or section referred to in examples described herein may also be referred to as a second member, component, region, layer, or section without departing from the teachings of the examples.
[0044] Spatially relative terms such as “above,” “upper,” “below,” and “lower” may be used herein for ease of description to describe one element's relationship to another element as shown in the figures. Such spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, an element described as being “above” or “upper” relative to another element will then be “below” or “lower” relative to the other element. Thus, the term “above” encompasses both the above and below orientations depending on the spatial orientation of the device. The device may also be oriented in other ways (for example, rotated 90 degrees or at other orientations), and the spatially relative terms used herein are to be interpreted accordingly.
[0045] The terminology used herein is for describing various examples only, and is not to be used to limit the disclosure. The articles “a,” “an,” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. The terms “comprises,” “includes,” and “has” specify the presence of stated features, numbers, operations, members, elements, and/or combinations thereof, but do not preclude the presence or addition of one or more other features, numbers, operations, members, elements, and/or combinations thereof.
[0046] Due to manufacturing techniques and/or tolerances, variations of the shapes shown in the drawings may occur. Thus, the examples described herein are not limited to the specific shapes shown in the drawings, but include changes in shape that occur during manufacturing.
[0047] The features of the examples described herein may be combined in various ways as will be apparent after an understanding of the disclosure of this application. Further, although the examples described herein have a variety of configurations, other configurations are possible as will be apparent after an understanding of the disclosure of this application.
[0048] In this disclosure, various examples and implementations are described in further detail to provide a multi-channel light emitting diode (LED) driver with overheating protection capabilities. Reference will now be made in detail to embodiments, some examples of which are illustrated in the accompanying drawings. The features and advantages of the disclosed technology will become more apparent by referring to the embodiments of the disclosed technology given in conjunction with the attached drawings. However, the disclosed technology is not limited to the embodiments described below but may be embodied in various different ways. Like reference numerals refer to the like elements throughout.
[0049] As used herein, all terminologies, including technical and scientific terms, are to be defined by definitions commonly shared by those skilled in the art to which the invention pertains unless a different definition is provided. Also, general terms and phrases whose definitions are provided in a common dictionary are not to be interpreted out of the common understanding unless another definition is explicitly provided.
[0050] Advantages and features of the invention and methods of accomplishing them are to be made apparent by referencing the embodiments which are described in detail in conjunction with the accompanying drawings. However, the present invention is not to be limited to the embodiments set forth herein and may be embodied in different forms. The present embodiments are only provided so that the disclosure of the invention is sufficiently complete so that one of ordinary skill in the art may understand the full scope of the invention, and the present invention is only to be defined by the appended claims.
[0051] The terminology used herein is used for the purpose of describing particular embodiments only and is not intended to be limiting the invention. Terms used in the present disclosure include a plural meaning unless clearly stated otherwise in the context. In this application, the terms “comprise” or “include” are intended to designate that a feature, number, step, operation, element, part, or combination thereof as described in the present disclosure includes the presence or addition of one or more other features, numbers, steps, actions, components, parts, or a combination thereof, but do not preclude the addition or presence of other features, numbers, steps, actions, components, parts, or a combination thereof.
[0052] Embodiments of the present disclosure are described in further detail below with reference to the appended drawings. However, in the following description, when there is a risk of a description of a known function of configuration unnecessarily obscuring the subject matter of the present invention, such a description of the known function or configuration is omitted.
[0053] Examples are directed to providing a multi-channel light emitting diode (LED) driver capable of preventing heat generation due to an overconsumption of power even when variations exist in bias voltages of LED strings in a multi-channel LED array.
[0054]
[0055] Referring to the example of
[0056] In the example of
[0057]
[0058] Referring to the example of
[0059] For example, the headroom controller 220 is connected to the second terminals of the LED strings 131 to 138 and is configured to output a corresponding headroom control signal based on voltage levels V.sub.s1 to V.sub.s8 at the second terminals so that a level of the driving voltage Vp provided from the power supply 210 to the first terminals of the LED strings 131 to 138 is controlled accordingly. The headroom controller 220 is configured to generate the headroom control signal based on the smallest voltage level among the voltage levels V.sub.s1 to V.sub.s8 at the second terminals of the LED strings 131 to 138. Because an LED string having the smallest voltage level at the second terminal is an LED string requiring the largest bias voltage, that is, is an LED string having the largest sum of VFs, the driving voltage Vp is required to be controlled based on such an LED string for all of the LED strings 131 to 138 to stably operate.
[0060] Also, in the example of
[0061]
[0062] As illustrated in the example of
[0063] In the example of
[0064] When the reference voltage V.sub.REF is inputted into the non-inverting input terminal of the error amplifier EA, the gate voltage V.sub.G1 is applied to the gate terminal of the switching transistor TS so that the current I.sub.DS flows between the drain and the source of the switching transistor TS. When the current I.sub.LED flowing through the sensing resistor Rs has a smaller value than the target current value I.sub.T, a voltage inputted into the inverting input terminal of the error amplifier EA becomes smaller than the reference voltage V.sub.REF. Accordingly, the error amplifier EA increases its output. The increased output is inputted into the gate terminal of the switching transistor TS, and a larger current I.sub.DS flows between the drain and the source of the switching transistor TS. When the current I.sub.DS flowing between the drain and the source of the switching transistor TS gradually increases in this manner and the current I.sub.LED flowing through the sensing resistor Rs reaches the target current value I.sub.T, a voltage inputted into the inverting input terminal of the error amplifier EA becomes equal to the reference voltage V.sub.REF. Accordingly, the error amplifier EA decreases its output such that the current I.sub.DS flowing between the drain and the source of the switching transistor TS is constantly maintained as having the target current value I.sub.T. In this manner, as the error amplifier EA controls its output according to a voltage across the sensing resistor Rs, a current flowing through the sensing resistor Rs, that is, the current I.sub.LED flowing through the corresponding LED string, is controlled to be substantially the same as the target current value I.sub.T.
[0065] In the example of
[0066] As described above, in examples, the LED strings 131 to 138 may have different forward bias voltages due to variations in the manufacturing process of the LED strings 131 to 138. Accordingly, the voltage levels V.sub.S1 to V.sub.S8 at the second terminals may be different from one another. As discussed, the driving voltage Vp is controlled based on the smallest voltage level among the voltage levels V.sub.S1 to V.sub.S8 at the second terminals of the LED strings 131 to 138. As a result, one or more switching transistors TS whose voltage levels V.sub.D at the drain terminal are extremely large exist, wherein the voltage level V.sub.D is chosen to correspond to any one of the voltage levels V.sub.S1 to V.sub.S8 at the second terminals of the LED strings 131 to 138. When the voltage level V.sub.D at the drain terminal of the switching transistor TS increases, a voltage drop V.sub.DS across the drain and the source also increases. Referring to the example of
[0067] Referring again to the example of
[0068] In the example of
[0069] For example, the comparator COMP outputs a logic “high” signal when a value indicative of a magnitude of current flowing through the sensing resistor Rs is larger than a trigger level voltage V.sub.TL, such that the gate voltage V.sub.G2 is applied to the gate terminal of the switch TB according to the PWM signal to turn on the switch TB. In an example, as illustrated, the value indicative of a magnitude of current flowing through the sensing resistor Rs is a voltage level at the source terminal of the switching transistor TS, that is, a voltage drop across the sensing resistor Rs found as I.sub.LED×Rs. Thus, in this example, the trigger level voltage V.sub.TL is determined to be a value resulting from multiplying a predetermined current value by a resistance value of the sensing resistor Rs, as will be described further, below. When the comparator COMP outputs a logic “high” signal to turn on the switch TB, the current I.sub.DS flowing through the switching transistor TS is directed to the shunt current branch including the resistive element R.sub.B and the switching transistor TS. Then, due to the operation of the constant current control circuit, the current flowing through the switching transistor TS is controlled to be equal to or less than the target current value I.sub.T, even when the current I.sub.LED flowing through the sensing resistor Rs reaches the target current value I.sub.T.
[0070] In an example, a ratio of the current I.sub.DS preferred to flow into the switching transistor TS to the current I.sub.B desired to flow into the shunt current branch is set to 1:1, 2:1, 3:1, or a similar ratio. For example, it is assumed that the target current value I.sub.T is 300 mA, and a magnitude of V.sub.DS between the drain and the source of the switching transistor TS capable of causing overheating of the switching transistor TS is 3V. Under this example assumption, if the above ratio is set to 2:1, a magnitude of the current I.sub.B that has to flow into the shunt current branch is 100 mA. Thus, a resistance value of the resistive element R.sub.B is determined to be approximately 30 ohms found as the value V.sub.DS/I.sub.B. It is to be noted that the determination of the resistance value of the resistive element R.sub.B according to the ratio between currents, as described above, is merely an example and that a resistance value of the resistive element R.sub.B is potentially changed depending on various design parameters. According to various examples, even when the target current value I.sub.T is adjusted to be 800 mA, and the current I.sub.LED flowing into the LED strings 131 to 138 also increases to approximately 800 mA, the current I.sub.LED is accordingly divided between the shunt current branch and the switching transistor TS as discussed to suppress heat generation at the switching transistor TS.
[0071] For example, the timing of turning on the switch TB is determined based on one or more electrical variables related to the switching transistor TS. In an example, the time at which the switch TB is to be turned on is determined based at least in part on an amount of power consumption P.sub.TS of the switching transistor TS prone to causing a temperature of the switching transistor TS to increase beyond a maximum allowable temperature, and/or a maximum voltage drop (V.sub.DS.sub._.sub.MAX) between the drain and the source of the switching transistor TS that is expected from a deviation(s) in forward bias voltage between the LED strings 131 to 138. In an example, the deviation(s) in forward bias voltage between the LED strings 131 to 138 are statistically determined, and V.sub.DS.sub._.sub.MAX is predicted using the determined deviation(s). For example, if it is assumed that the values of P.sub.TS and the V.sub.DS.sub._.sub.MAX determined statistically or empirically are 1 W and 3V, respectively, a current I.sub.TL that satisfies these assumptions is approximately 333 mA, found as P.sub.TS/V.sub.DS.sub._.sub.MAX. Consequently, as part of the process of the current I.sub.LED flowing through the LED strings being increased toward the target current value I.sub.T by the control of the constant current control circuit, the switch TB is required to be turned on to divide the current of 333 mA into the shunt current branch and the switching transistor TS when or before the current I.sub.LED reaches a value of 333 mA, which is the current I.sub.TL as found, above. Then, the comparator COMP is required to output a logic “high” signal to turn on the switch TB when the current I.sub.LED flowing through the LED string becomes the current I.sub.TL or alternatively a predetermined current value smaller than the current I.sub.TL used as a threshold. To this end, the trigger level voltage V.sub.TL of the comparator COMP is determined based on the current I.sub.TL. In an example, the trigger level voltage V.sub.TL of the comparator COMP is determined to be a value resulting from multiplying the current I.sub.TL by the resistance value of the sensing resistor Rs. In another example, the trigger level voltage V.sub.TL of the comparator COMP is determined to be a value resulting from multiplying the predetermined current value that is smaller than the current I.sub.TL by the resistance value of the sensing resistor Rs. In such an example, the trigger level voltage V.sub.TL is set to a voltage value lower than the reference voltage V.sub.REF inputted into the non-inverting input terminal of the error amplifier EA.
[0072]
[0073] Referring to the example of
[0074] Although it has been illustrated in the examples disclosed above that the overheat protection circuit turns on the switch TB based on a value indicative of a magnitude of the current flowing through the sensing resistor Rs, those of ordinary skill in the art will be able to make various modifications to the embodiments disclosed above with reference thereto. In an example, the overheating protection circuit may be configured to detect that V.sub.DS between the drain and the source of the switching transistor TS is equal to or greater than a predetermined voltage level, and to accordingly provide a shunt current branch for the current flowing through the LED strings 131 to 138 in response to the detection. In another example, the overheat protection circuit is also configured to detect that a voltage level at the drain terminal of the switching transistor TS is equal to or greater than a predetermined voltage level, and to provide a shunt current branch for the current flowing through the LED strings 131 to 138 in response to the detection. In the modified examples, a current branch path is selectively provided only in one or more channels having the switching transistor TS, in which V.sub.DS between the drain and the source of the switching transistor TS is equal to or greater than a predetermined voltage level or whose drain terminal has a voltage level that is equal to or greater than a predetermined voltage level. Such modified examples are all to be construed as belonging to the scope of the present disclosure.
[0075] Although the elements/circuits of the LED driver 110 have been described as separate elements in the above disclosure, all of the elements/circuits of the LED driver 110 are optionally able to be implemented as a single integrated circuit (IC) chip based on the design rules of an application specific integrated circuit (ASIC), a programmable logic device (PLD), or a field-programmable gate array (FPGA). Depending on specific design rules, it is also possible to implement the elements/circuits of the LED driver 110 other than the switching transistors TS as being integrated into a single IC chip. In addition, depending on further specific design rules, the elements/circuits of the LED driver 110 other than either or both of the resistive elements R.sub.Bs and the switches TB may also be implemented as a single IC chip. In various examples, the LED driver 110 is also implemented using a system-on-chip (SOC) architecture for an embedded system.
[0076] According to the examples disclosed herein, power consumed by the switching transistor(s) in the multi-channel LED driver for driving a multi-channel LED array is capable of being efficiently controlled even when variations exist in the forward bias voltages of the LED strings in the multi-channel LED array, thereby suppressing a temperature increase in the multi-channel LED driver and ensuring a stable operation thereof.
[0077] Also, in the examples disclosed herein, the arrangement of the illustrated components may vary depending on an environment or requirements to be implemented. For example, some of the components may be omitted or several components may be integrated and carried out together. In addition, the arrangement order of some of the components and the like may be changed.
[0078] While this disclosure includes specific examples, it will be apparent after an understanding of the disclosure of this application that various changes in form and details may be made in these examples without departing from the spirit and scope of the claims and their equivalents. The examples described herein are to be considered in a descriptive sense only, and not for purposes of limitation. Descriptions of features or aspects in each example are to be considered as being applicable to similar features or aspects in other examples. Suitable results may be achieved if the described techniques are performed in a different order, and/or if components in a described system, architecture, device, or circuit are combined in a different manner, and/or replaced or supplemented by other components or their equivalents. Therefore, the scope of the disclosure is defined not by the detailed description, but by the claims and their equivalents, and all variations within the scope of the claims and their equivalents are to be construed as being included in the disclosure.