Floor panel for forming a floor covering
11668104 · 2023-06-06
Assignee
Inventors
Cpc classification
E04F15/105
FIXED CONSTRUCTIONS
E04F15/02038
FIXED CONSTRUCTIONS
International classification
E04F15/02
FIXED CONSTRUCTIONS
Abstract
Floor panel, characterized in that it is of the type that can be installed according to the fold down-technique, that it comprises coupling means in one piece on all four edges, and that measures are taken in order to avoid an undesired shifting on the long edges during the turning down of the floor panel.
Claims
1. A floor panel for forming a floor covering, comprising: a first pair of opposite edges, which form long edges of the floor panel, and a second pair of opposite edges, which form short edges of the floor panel; wherein both pairs of opposite edges comprise coupling parts, which allow that a plurality of such floor panels mutually can be coupled to each other; wherein these coupling parts, on both pairs of edges, form a first locking system, which, in a coupled condition of two of such floor panels, effects a locking in a plane of the two of such floor panels and perpendicular to the respective edges, and form a second locking system, which, in a coupled condition of two of such floor panels, effects a locking transverse to the plane of the two of such floor panels; wherein the coupling parts on the first pair of opposite edges substantially are formed from a material of the floor panel; wherein the coupling parts of at least the first pair of opposite edges are configured such that two of such floor panels can be coupled to each other at these edges by means of a turning movement and to this aim these coupling parts on the first pair of opposite edges consist of a tongue and a groove, and locking parts, which, in the coupled condition, prevent the shifting apart of the tongue and groove; wherein on the first pair of opposite edges the groove is bordered by a lower lip and an upper lip, of which the lower lip extends laterally up to beyond a distal extremity of the upper lip; wherein the aforementioned locking parts of the first locking system on the first pair of edges are formed at least of a locking part on the lower side of the tongue and a locking part on the aforementioned lower lip, which, by means of contact surfaces, which can cooperate with each other, result in the respective locking; wherein the first locking system of the second pair of edges is at least formed of an upward-directed lower hook-shaped part, which is situated on one of said two edges of the second pair of edges and which comprises a distal extremity, and a downward-directed upper hook-shaped part, which is situated on the opposite edge, wherein the lower hook-shaped part consists of a lip with an upward-directed locking element, whereas the upper hook-shaped part consists of a lip with a downward-directed locking element; wherein the second locking system of the second pair of edges is at least formed by a locking part, which is situated on the distal extremity of the lower hook-shaped part, and a locking part, which cooperates therewith in the coupled condition of two of such floor panels, on the edge which comprises the upper hook-shaped part; wherein the distal extremity of the upper hook-shaped part and the side which, in coupled condition, is opposite thereto, have mutually vertically locking portions, said mutually vertically locking portions are situated entirely above a horizontal level, which is determined by a highest point of the lower hook-shaped part; wherein the locking part situated on the distal extremity of the lower hook-shaped part comprises a lower surface, wherein the locking part, which cooperates with the locking part situated on the distal extremity of the lower hook-shaped part in the coupled condition of two of such floor panels, on the edge which comprises the upper hook-shaped part comprises a protrusion having an upper surface; wherein the second locking system is at least provided by said lower surface and the upper surface of the protrusion.
2. The floor panel of claim 1, wherein said lower surface is the lower surface of an undercut of the lower hook-shaped part.
3. The floor panel of claim 1, wherein the vertically locking portion at the distal extremity of the upper hook-shaped part is provided by the lower surface of an undercut in the upper hook-shaped part, wherein the vertically active locking portion at the side which in coupled condition is opposite to the distal extremity of the upper hook-shaped part is provided by the lower surface of a protrusion.
4. The floor panel of claim 1, wherein the coupling parts on the first pair of edges are configured such that during the turning into each other of two of such floor panels an elastic force has to be overcome during the turning movement, which force, during the turning into each other, first increases in order to subsequently decrease again, wherein the elastic force is delivered in that the locking parts on the tongue and groove are arranged during the turning movement to pass alongside each other exclusively by exerting a force upon each other, wherein the elastic force substantially is the result of an elastic bending in the lower lip.
5. The floor panel of claim 1, wherein the coupling parts on the second pair of edges are configured such that two of such floor panels can be coupled to each other at these edges by means of a downward movement of one floor panel in respect to the other, such that a plurality of such floor panels can be coupled to each other by means of a “fold-down” technique.
6. The floor panel of claim 1, wherein the locking elements of the hook-shaped parts comprise locking surfaces, which provide for the horizontal locking and which determine in the coupled condition of two such panels at their second pair of opposite edges a tangent line, which is directed when observed from the bottom of the panel to the surface of the panel towards the distal end of the coupled lower hook-shaped part.
7. The floor panel of claim 6, wherein the angle between the tangent line and the direction perpendicular to the panel surface is at maximum 30°.
8. The floor panel of claim 1, wherein the floor panel is substantially composed of a thermoplastic material.
9. The floor panel of claim 8, wherein the substrate is provided with fillers, wherein the fillers include chalk and/or lime.
10. A floor panel for forming a floor covering, comprising: a first pair of opposite edges, which form long edges of the floor panel, and a second pair of opposite edges, which form short edges of the floor panel; wherein both pairs of opposite edges comprise coupling parts, which allow that a plurality of such floor panels mutually can be coupled to each other; wherein these coupling parts, on both pairs of edges, form a first locking system, which, in a coupled condition of two of such floor panels, effects a locking in a plane of the two of such floor panels and perpendicular to the respective edges, and form a second locking system, which, in a coupled condition of two of such floor panels, effects a locking transverse to the plane of the two of such floor panels; wherein the coupling parts on the first pair of opposite edges substantially are formed from a material of the floor panel; wherein the coupling parts of at least the first pair of opposite edges are configured such that two of such floor panels can be coupled to each other at these edges by means of a turning movement and to this aim these coupling parts on the first pair of opposite edges consist of a tongue and a groove, and locking parts, which, in the coupled condition, prevent the shifting apart of the tongue and groove; wherein on the first pair of opposite edges the groove is bordered by a lower lip and an upper lip, of which the lower lip extends laterally up to beyond a distal extremity of the upper lip; wherein the aforementioned locking parts of the first locking system on the first pair of edges are formed at least of a locking part on the lower side of the tongue and a locking part on the aforementioned lower lip, which, by means of contact surfaces, which can cooperate with each other, result in the respective locking; wherein the first locking system of the second pair of edges is at least formed of an upward-directed lower hook-shaped part, which is situated on one of said two edges of the second pair of edges and which comprises a distal extremity, and a downward-directed upper hook-shaped part, which is situated on the opposite edge, wherein the lower hook-shaped part consists of a lip with an upward-directed locking element, whereas the upper hook-shaped part consists of a lip with a downward-directed locking element; wherein the second locking system of the second pair of edges is at least formed by a locking part, which is situated on the distal extremity of the lower hook-shaped part, and a locking part, which cooperates therewith in the coupled condition of two of such floor panels, on the edge which comprises the upper hook-shaped part; wherein the distal extremity of the upper hook-shaped part and the side which, in coupled condition, is opposite thereto, have mutually vertically locking portions, said mutually vertically locking portions are situated entirely above a horizontal level, which is determined by a highest point of the lower hook-shaped part; wherein the vertically locking portion at the distal extremity of the upper hook-shaped part is provided by the lower surface of an undercut in the upper hook-shaped part, wherein the vertically active locking portion at the side which in coupled condition is opposite to the distal extremity of the upper hook-shaped part is provided by the lower surface of a protrusion.
11. The floor panel of claim 10, wherein the locking part situated on the distal extremity of the lower hook-shaped part comprises a lower surface, wherein the locking part, which cooperates with the locking part situated on the distal extremity of the lower hook-shaped part in the coupled condition of two of such floor panels, on the edge which comprises the upper hook-shaped part comprises a protrusion having an upper surface; wherein the second locking system is at least provided by said lower surface and the upper surface of the protrusion.
12. The floor panel of claim 10, wherein the coupling parts on the first pair of edges are configured such that during the turning into each other of two of such floor panels an elastic force has to be overcome during the turning movement, which force, during the turning into each other, first increases in order to subsequently decrease again, wherein the elastic force is delivered in that the locking parts on the tongue and groove are arranged during the turning movement to pass alongside each other exclusively by exerting a force upon each other, wherein the elastic force substantially is the result of an elastic bending in the lower lip.
13. The floor panel of claim 10, wherein the coupling parts on the second pair of edges are configured such that two of such floor panels can be coupled to each other at these edges by means of a downward movement of one floor panel in respect to the other, such that a plurality of such floor panels can be coupled to each other by means of a “fold-down” technique.
14. The floor panel of claim 10, wherein the locking elements of the hook-shaped parts comprise locking surfaces, which provide for the horizontal locking and which determine in the coupled condition of two such panels at their second pair of opposite edges a tangent line, which is directed when observed from the bottom of the panel to the surface of the panel towards the distal end of the coupled lower hook-shaped part.
15. The floor panel of claim 14, wherein the angle between the tangent line and the direction perpendicular to the panel surface is at maximum 30°.
16. The floor panel of claim 10, wherein the floor panel is substantially composed of a thermoplastic material.
17. The floor panel of claim 16, wherein the substrate is provided with fillers, wherein the fillers include chalk and/or lime.
18. A floor panel for forming a floor covering, comprising: a first pair of opposite edges, which form long edges of the floor panel, and a second pair of opposite edges, which form short edges of the floor panel; wherein both pairs of opposite edges comprise coupling parts, which allow that a plurality of such floor panels mutually can be coupled to each other; wherein these coupling parts, on both pairs of edges, form a first locking system, which, in a coupled condition of two of such floor panels, effects a locking in a plane of the two of such floor panels and perpendicular to the respective edges, and form a second locking system, which, in a coupled condition of two of such floor panels, effects a locking transverse to the plane of the two of such floor panels; wherein the coupling parts on the first pair of opposite edges substantially are formed from a material of the floor panel; wherein the coupling parts of at least the first pair of opposite edges are configured such that two of such floor panels can be coupled to each other at these edges by means of a turning movement and to this aim these coupling parts on the first pair of opposite edges consist of a tongue and a groove, and locking parts, which, in the coupled condition, prevent the shifting apart of the tongue and groove; wherein on the first pair of opposite edges the groove is bordered by a lower lip and an upper lip, of which the lower lip extends laterally up to beyond a distal extremity of the upper lip; wherein the aforementioned locking parts of the first locking system on the first pair of edges are formed at least of a locking part on the lower side of the tongue and a locking part on the aforementioned lower lip, which, by means of contact surfaces, which can cooperate with each other, result in the respective locking; wherein the first locking system of the second pair of edges is at least formed of an upward-directed lower hook-shaped part, which is situated on one of said two edges of the second pair of edges and which comprises a distal extremity, and a downward-directed upper hook-shaped part, which is situated on the opposite edge, wherein the lower hook-shaped part consists of a lip with an upward-directed locking element, whereas the upper hook-shaped part consists of a lip with a downward-directed locking element; wherein the second locking system of the second pair of edges is at least formed by a locking part, which is situated on the distal extremity of the lower hook-shaped part, and a locking part, which cooperates therewith in the coupled condition of two of such floor panels, on the edge which comprises the upper hook-shaped part; wherein the distal extremity of the upper hook-shaped part and the side which, in coupled condition, is opposite thereto, have mutually vertically locking portions, said mutually vertically locking portions are situated entirely above a horizontal level, which is determined by a highest point of the lower hook-shaped part; wherein the locking part situated on the distal extremity of the lower hook-shaped part comprises a lower surface, wherein the locking part, which cooperates with the locking part situated on the distal extremity of the lower hook-shaped part in the coupled condition of two of such floor panels, on the edge which comprises the upper hook-shaped part comprises a protrusion having an upper surface; wherein the second locking system is at least provided by said lower surface and the upper surface of the protrusion; wherein the vertically locking portion at the distal extremity of the upper hook-shaped part is provided by the lower surface of an undercut in the upper hook-shaped part, wherein the vertically active locking portion at the side which in coupled condition is opposite to the distal extremity of the upper hook-shaped part is provided by the lower surface of a protrusion, wherein the coupling parts on the first pair of edges are configured such that during the turning into each other of two of such floor panels an elastic force has to be overcome during the turning movement, which force, during the turning into each other, first increases in order to subsequently decrease again, wherein the elastic force is delivered in that the locking parts on the tongue and groove are arranged during the turning movement to pass alongside each other exclusively by exerting a force upon each other, wherein the elastic force substantially is the result of an elastic bending in the lower lip, wherein the coupling parts on the second pair of edges are configured such that two of such floor panels can be coupled to each other at these edges by means of a downward movement of one floor panel in respect to the other, such that a plurality of such floor panels can be coupled to each other by means of a “fold-down” technique; wherein the locking elements of the hook-shaped parts comprise locking surfaces, which provide for the horizontal locking and which determine in the coupled condition of two such panels at their second pair of opposite edges a tangent line, which is directed when observed from the bottom of the panel to the surface of the panel towards the distal end of the coupled lower hook-shaped part.
19. The floor panel of claim 18, wherein the angle between the tangent line and the direction perpendicular to the panel surface is at maximum 30°.
20. The floor panel of claim 19, wherein the floor panel is substantially composed of a thermoplastic material, wherein the substrate is provided with fillers, wherein the fillers include chalk and/or lime; and wherein the floor panel is less than 5 mm thick.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) With the intention of better showing the characteristics of the invention, herein below, as an example without any limitative character, some preferred embodiments are described, with reference to the accompanying drawings, wherein:
(2)
(3)
(4)
(5)
(6)
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS OF THE INVENTION
(7)
(8) As is represented in
(9) in the direction of the distal extremity of the tongue, at the same height H as the aforementioned contact surfaces 28-29, a free space 30 is present between the tongue and the opposite floor panel;
(10) the cooperation of the aforementioned contact surfaces defines a tangent line T1 which, in respect to the horizontal, forms an angle of at least 40 degrees, such in the direction as represented in the figures, in other words, seen from bottom to top outwardly inclined.
(11) Herein, it is noted that the groove 11 has to be considered as the entire space which is situated between the distal extremity of the upper lip 16 and the distal extremity of the lower lip 14. By the herein above-mentioned term “tongue” thus the entire part cooperating therewith has to be understood. In other words, this means that the locking part 12 has to be considered a component of the tongue 10. The represented space 30, which is situated at the aforementioned height H distally in front of the locking part 12, thus by definition forms an example of “a free space 30 which is present at the height H between the tongue and the opposite floor panel”.
(12)
(13) It is clear that in the further movement from the position represented in
(14) It is also clear that during the turning movement of
(15) Due to the elastic force which manifests itself at least during a part of the aforementioned turning movement, at least during this part a certain tensioning force is created among the coupling parts 6-7. This has the consequence that, when the coupling parts 6-7 should have the tendency of mutually shifting in the longitudinal direction of the respective edges, a friction force must be overcome. This effect results in that the risk of such longitudinal shifting, which may occur as a result of the fact that the locking parts 24 and 25 are forced alongside each other during the fold-down movement, is minimized.
(16) In
(17) As represented in
(18) The tensioning force is at least the result of a configuration which provides for that the lower lip 14 is elastically bent out in the final coupled condition, such as illustrated by means of
(19) It is clear that the coupling parts 6-7 can be configured such that the tensioning force permanently increases until the coupled condition is reached. According to another possibility, the tensioning force, during the turning in, also can go over a peak in order to finally still retain a permanent tension. It is clear that the tensioning force offers the same advantage as in an embodiment according to the first aspect.
(20)
(21) In
(22) By making use of a configuration of coupling parts 6-7 which turn into each other tensionless, a self-searching effect is created at the short edges, such that it can also be expected in this manner that the short edges end up in each other in a proper manner.
(23) Herein, it is preferred that the floor panels at the first pair of edges in the final coupled condition of two of such floor panels are coupled free from play in the horizontal direction or, when such play indeed exists, this is less than 0.2 mm. Here, this relates to the condition at the upper edges, where the floor panels adjoin each other. In the case of floor panels with bevels, this, of course, is the location where the lower edges of the bevels adjoin each other.
(24) In the embodiment of
(25) In this example, too, the floor panels 1 are characterized in that the coupling parts on the first pair of edges in the coupled condition show the characteristic that in the direction of the distal extremity of the tongue, at the same height H as the aforementioned contact surfaces, a free space 30 is present between the tongue, including the locking part, and the opposite floor panel, and that the cooperation of the aforementioned contact surfaces define a tangent line T1, which forms an angle of at least 40 degrees in respect to the horizontal.
(26) It is noted that in the embodiment of
(27)
(28) According to deviating variants of the first, second and third aspect, the invention also relates to floor panels which are characterized in that, instead of the fact that the distal extremity of the upper hook-shaped part and the side situated opposite thereto in the coupled condition of two floor panels, are free from vertically locking parts, now indeed such locking parts 31-32 are present. This alternative is represented in dashed line in
(29) Herein, it is preferred that the locking surfaces formed thereby, thus, of the locking parts 31 and 32, in the coupled condition, are situated entirely above a horizontal level N, which is determined by the highest point of the upward-directed locking part of the lower hook-shaped part.
(30) It is noted that generally it is valid that contact surfaces and locking surfaces do not have to be flat, however, may also be curved, thus, consist of curved surfaces.
(31)
(32)
(33) The invention is primarily intended for synthetic floors, as described in the claims and the introduction, however, can also be applied with other floor panels.
(34) It is noted that the locking parts 24-25 may have any form, as long as they provide for a vertical locking. The same is valid for the locking parts 31-32.
(35) Further, it is noted that behind the distal extremity of the lower lip 14 preferably a free space is present, such that the distal side of the distal extremity is free.
(36) According to an invention not included in the claims, a fold-down system is provided, with the characteristic that the coupling parts on the short sides provide for a vertical locking which is of such nature that the locking can be pulled apart vertically, in a non-damaging manner, by means of a de-folding movement. Starting from this fact, the form of the coupling parts can be determined by testing. It is clear that this can be realized in combination with the three independent aspects of the invention.
(37) The present invention is in no way limited to the embodiments described by way of example and represented in the figures; on the contrary, such floor panels, and more particularly the coupling parts thereof, can be realized in various forms and dimensions, without leaving the scope of the invention.