Single piece, dual component sealing pad and methods
09820727 · 2017-11-21
Assignee
Inventors
- Zhengrong Zhou (Shanghai, CN)
- Anna Norlin-Weissenrieder (Stockholm, SE)
- Stephanie M. Board (West St. Paul, MN, US)
Cpc classification
A61B2017/00654
HUMAN NECESSITIES
A61B17/0057
HUMAN NECESSITIES
A61B2017/347
HUMAN NECESSITIES
International classification
Abstract
A tissue puncture closure device includes a carrier tube and a sealing plug. The carrier tube includes a distal end configured for insertion into the tissue puncture. The sealing plug is positioned in the carrier tube and arranged for ejection from the distal end of the carrier tube into the tissue puncture. The sealing plug includes a first collagen portion having a first cross-linked chemical structure, and a second collagen portion positioned proximal of the first collagen portion in the carrier tube. The second collagen portion has a second cross-linked chemical structure that is different from the first cross-linked chemical structure.
Claims
1. A tissue puncture closure device for partial insertion into and sealing of a tissue puncture at a vessel, comprising: a carrier tube having a distal end configured to be inserted into the tissue puncture in a distal direction, the distal direction extending into the tissue puncture toward an interior of the vessel; a sealing plug positioned in the carrier tube and arranged for ejection from the distal end of the carrier tube into the tissue puncture, the sealing plug including: a first collagen portion having a first portion distal-most distally-facing end surface and having a first cross-linked chemical structure; a second collagen portion having a distal-most end point, a proximal-most end point, a distally-facing end surface, and a second cross-linked chemical structure that is different from the first cross-linked chemical structure, wherein the first collagen portion extends along an entire length of the second collagen portion from the distal-most end point of the second collagen portion to the proximal-most end point of t second collagen portion; wherein at least some of the first collagen portion extends radially around an outer surface of the second collagen portion.
2. A tissue puncture closure device according to claim 1, wherein the first collagen portion is connected to the second collagen portion to define a single piece sealing plug.
3. A tissue puncture closure device according to claim 1, wherein the first collagen portion comprises a substantially uncross-linked chemical structure and the second collagen portion comprises a more cross-linked chemical structure than the first collagen portion.
4. A tissue puncture closure device according to claim 1, wherein the sealing plug includes at least one aperture that extends from a distal end to a proximal end of the sealing plug.
5. A tissue puncture closure device according to claim 1, wherein the first and second collagen portions have different lengths in a longitudinal direction.
6. A tissue puncture closure device according to claim 1, further comprising a guidewire that extends through the sealing plug and the tissue puncture.
7. A tissue puncture closure device according to claim 1, wherein the first collagen portion is configured to change into a gel or semi-gel state when exposed to liquid, and the second collagen portion is configured to expand when exposed to liquid.
8. A tissue puncture closure device for partial insertion into and sealing of a tissue puncture at a vessel, comprising: a carrier tube having a distal end configured to be inserted into the tissue puncture in a distal direction, the distal direction extending into the tissue puncture toward an interior of the vessel; a sealing plug positioned in the carrier tube and arranged for ejection from the distal end of the carrier tube into the tissue puncture, the sealing plug including: a first collagen portion having a distally-facing first portion distal end surface and having a first cross-linked chemical structure; a second collagen portion having a distally-facing second portion distal end surface and a second cross-linked chemical structure that is different from the first cross-linked chemical structure, wherein the first collagen portion extends along an entire length of the second collagen portion from a distal-most end point of the second collagen portion to a proximal-most end point of the second collagen portion, the distal-most end point being configured to be distally-must positioned on the second collagen portion when the second collagen portion is positioned in the tissue puncture, the proximal-most end point being configured to be proximally-most positioned on the second collagen portion when the second collagen portion is positioned in the tissue puncture; wherein at least some of the first collagen portion is held within the second collagen portion.
9. A tissue puncture closure device according to claim 8, wherein the first collagen portion is connected to the second collagen portion to define a single piece sealing plug.
10. A tissue puncture closure device according to claim 8, wherein the first collagen portion comprises a substantially uncross-linked chemical structure and the second collagen portion comprises a more cross-linked chemical structure than the first collagen portion.
11. A tissue puncture closure device according to claim 8, wherein the sealing plug includes at least one aperture that extends from a distal end to a proximal end of the sealing plug.
12. A tissue puncture closure device according to claim 8, wherein the first and second collagen portions have different lengths in a longitudinal direction.
13. A tissue puncture closure device according to claim 8, further comprising a guidewire that extends through the sealing plug and the tissue puncture.
14. A tissue puncture closure device according to claim 8, wherein the first collagen portion is configured to change into a gel or semi-gel state when exposed to liquid, and the second collagen portion is configured to expand when exposed to liquid.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The accompanying drawings illustrate various embodiments of the present invention and are a part of the specification. The illustrated embodiments are merely examples and do not limit the scope of the present disclosure.
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(24) Throughout the drawings, identical reference numbers designate similar, but not necessarily identical, elements.
DETAILED DESCRIPTION
(25) The present disclosure describes techniques and apparatus for closing an internal tissue wall puncture, preferably using a closure device and an insertion sheath, while reducing the likelihood of leaks. The reduction in the likelihood of leaks is facilitated according to some embodiments by providing a sealing pad having multiple portions with different chemical structures.
(26) The sealing pad portions may be arranged at specific locations on the sealing pad to provide an improved sealing function for various structures along the internal tissue wall puncture. For example, the internal tissue wall puncture may be defined in part by a percutaneous incision in a tissue layer and a vessel puncture in a vessel wall that are arranged coaxial with each other. In some instances, a gap or space exists between an outer surface of the vessel wall and an inner surface of the tissue layer.
(27) The sealing pad may include a first portion arranged in the tissue puncture adjacent to the gap and the vessel puncture. The sealing pad may also include a second portion arranged within the percutaneous incision, typically proximal of the first portion. The first portion has a first cross-linked chemical structure that permits at least some flow of the first portion into the gap and the vessel puncture when the first portion is exposed to liquid (i.e., blood). The second portion has a second cross-linked chemical structure different from the first cross-linked chemical structure that provides swelling or expansion of the second portion to provide sealing contact between the second portion and an internal wall of the percutaneous incision. The properties of the different cross-linked chemical structures of the first and second sealing pad portions may provide sealing of the vessel puncture and the percutaneous incision, and may also provide sealing of the gap between the vessel and tissue layer.
(28) While the methods and devices shown and described below include reference to specific insertion sheaths and puncture sealing devices, the application of principles described related to closing a tissue puncture is not limited to these specific devices. The principles described herein may be used to close or seal any interior tissue puncture, particularly punctures or incisions in arteries or other bodily lumens. Therefore, while the description below is directed primarily to vascular procedures, the methods and apparatus may be used according to principles described herein with any lumen to control bleeding.
(29) As used in this specification and the appended claims, the term “tissue” means an aggregation of morphologically similar cells and associated intercellular matter acting together to perform one or more specific functions in a body. A “lumen” is any open space or cavity in a bodily organ, especially in a blood vessel. The words “including” and “having,” as used in the specification, including the claims, have the same meaning as the word “comprising.”
(30) Referring now to
(31) The first and second portions 12, 14 may have a generally cylindrical constructions with lengths L.sub.1, L.sub.2, respectively. The first and second portions 12, 14 may also have a maximum dimension D.sub.1, D.sub.2, respectively. In at least some arrangements, the first and second portions 12, 14 have a generally circular cross-sectional shape and the maximum dimension D.sub.1, D.sub.2 is a maximum diameter. Other cross-sectional shapes are possible including, for example, rectangular, triangular, hexagonal, and oval. The first and second portions 12, 14 may have different cross-sectional shapes. The first and second portions 12, 14 may have cross-sectional shapes that vary along the lengths L.sub.1, L.sub.2. The lengths L.sub.1, L.sub.2, cross-sectional shapes, and dimensions D.sub.1, D.sub.2 of the first and second portions 12, 14 may vary to accommodate different puncture and incision sizes and shapes. In some arrangements, the lengths L.sub.1 and L.sub.2 are different, while in other arrangements the lengths L.sub.1 and L.sub.2 are the same. A total length L (see
(32) The aperture 16 may be constructed with a size and shape to permit passage of an implement such as a locator wire that is used to help position the sealing pad. The sealing pad 10 may include additional apertures positioned at alternative locations on the sealing pad 10 for purposes such as, for example, providing a suture path through a portion of the sealing pad 10.
(33) The first and second portions 12, 14 may comprise materials having different properties. For example, the first and second portions 12, 14 may each include a different chemical structure that varies how much cross-linking is present in the material. The cross-link chemical structure of the material of the first and second portions 12, 14 may influence physical characteristics of the first and second portions 12, 14 when the sealing pad 10 absorbs fluid (i.e., blood).
(34) In at least some arrangements, the sealing pad 10 may comprise collagen material or other biologically resorbable material. Collagen material that has an uncross-linked or less cross-linked chemical structure typically takes on a gel or semi-gel state upon absorbing fluid. A collagen material that has a cross-linked or more cross-linked chemical structure may more typically maintain a solid state when absorbing a liquid. In the case of both uncross-linked and cross-linked collagen materials, some expansion may occur upon absorbing a fluid. In at least some types of collagen material, the more cross-linked the chemical structure, the more the material maintains a solid state when absorbing fluids, whereas the less cross-linked the chemical structure the more the material takes on a gel or semi-gel state when absorbing fluid.
(35) Referring to
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(37) Other advantages associated with using a sealing pad 200 having a cross-linked or substantially cross-linked chemical structure may include, for example, expansion of the sealing pad 200 into a pre-formed shape and size upon absorption of a fluid, predictable mechanical properties and structure within the percutaneous incision, enhanced retention force in a radial direction within the percutaneous incision that maintains the sealing pad 200 in position, a controlled absorption rate and duration when absorbing fluids, and completed regulatory approval for use in commercial products.
(38) Referring now to
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(40) An uncross-linked or substantially uncross-linked collagen material may have a reduced time to hemostasis (TTH) than the cross-linked collagen material described above with reference to
(41) Some challenges associated with use of an uncross-linked material in a sealing pad is the limited amount of structural rigidity and mechanical properties within the percutaneous incision 118, a limited amount of retention of force applied to the internal walls of percutaneous incision 118 that otherwise help maintain the sealing pad 300 in position, and a relatively unpredictable time for bioabsorption of the fluid. Further, a tendency of the uncross-linked material to flow while in a gel or semi-gel state presents the potential for the material to flow through the vessel puncture 114 into the vessel interior 116. An adequate seal is typically needed within the vessel interior 116 adjacent to the vessel puncture 114 to limit flow of the material into the vessel 112. An anchor member such as a portion of a locator wire as described in further detail below with preference to
(42) Referring again to
(43) Referring to
(44) The example sealing pad 10 is described above having a cross-linked or substantially cross-linked portion and an uncross-linked or substantially uncross-linked portion. More generally, the sealing pad 10 may be described as having a first portion with one cross-linked chemical structure and a second portion with a different cross-linked chemical structure. Alternatively, the sealing pad can be described as having a first portion 12 having a less cross-linked chemical structure than the cross-linked chemical structure of the second portion 14. The present disclosure encompasses any sealing pad that has one portion having a physical property that provides improved sealing of the vessel puncture 114 and a second portion having a physical property that provides improved retention of the sealing pad within the percutaneous incision. The physical properties of these portions of the sealing pad may result from different cross-linked chemical structures of the material used for each of the first and second portions.
(45) The example sealing pad 10 illustrated with reference to
(46) The sealing pad 10 is illustrated in
(47) In at least some arrangements, the first portion 12 extends along an entire length L.sub.2 of the second portion 14. The maximum dimension D.sub.1 of the first portion 12 may be greater than the maximum dimension D.sub.2 of the second portion 14, or vice versa. In at least one arrangement, the first portion 12 is constructed and arranged as a core or insert of the second portion 14 and arranged to flow out of the distal end of the second portion 14 in a distal direction to seal closed the vessel puncture 114.
(48) Referring now to
(49) After the first material is cured (i.e., cross-linked or substantially cross-linked), a second material having a second cross-linked chemical structure is inserted into the mold cavity 62 in contact with the first material. In one example, the second material comprises a collagen slurry. The second material is cured. In one example, the second material is cured using a freeze drying process. The process of curing the second material may create a chemical bond between the first and second materials at the interface 26. The chemical bond may include at least some cross-linking of the collagen materials of the first and second materials which are defined now as the second and first portions 14, 16, respectively, of the sealing pad 10. In at least one example, the interface between the first and second materials includes a small gradient cross-linking zone with molecularly fused structure. This gradient cross-linking zone may provide an inseparable connection between the first and second materials (i.e., the second and first portions 14, 12). In other arrangements, a bonding material is provided at the interface 26. Some example bonding materials include, for example, adhesive or a wet collagen material.
(50) In other arrangements, the first and second portions 12, 14 of the sealing pad 10 are formed separately as individual components and then secured together as a single piece in a later step. The first and second portions may be connected together using, for example, bonding with adhesives, wet collagen material, or other techniques.
(51) Another manufacturing method may include dip coating one of the first and second portions 12, 14 in a liquid slurry of material for the other of the first and second portions 12, 14. For example, a core of cross-linked or substantially cross-linked collagen material may be dipped in a slurry of uncross-linked or substantially uncross-linked collagen material. Other manufacturing processes are possible.
(52) Referring again to
(53) Referring now to
(54) Referring now to
(55) Referring now to
(56) Referring now to
(57) Referring now to
(58) After expansion of the percutaneous incision 118 with the dilator 108, the dilator 108 is retracted proximally off of the locator wire 106 and a sealing pad delivery device 102 is advanced over the locator wire 106 into the percutaneous incision 118. The sealing pad delivery device 102 includes a housing 130, a carrier tube 132, a sealing pad 110 (see
(59) The sealing pad delivery device 102 may be maintained in a fixed axial position relative to the locator wire 106 by activating the wire locking member 134 (see
(60) Referring to
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(62) Referring to
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(64) The use of a sealing pad having portions with different cross-linked chemical structure may have various advantages as discussed above. With application to the method described with reference to
(65) The preceding description has been presented only to illustrate and describe exemplary embodiments of invention. It is not intended to be exhaustive or to limit the invention to any precise form disclosed. Many modifications and variations are possible in light of the above teaching. It is intended that the scope of the invention be defined by the following claims.