Method for producing timepiece spring, device for producing timepiece spring, timepiece spring, and timepiece
09823624 · 2017-11-21
Assignee
Inventors
- Kazuhiro Tsuchiya (Nagano, JP)
- Masao Takeuchi (Nagano, JP)
- Masatoshi Moteki (Nagano, JP)
- Shoichi Nagao (Nagano, JP)
Cpc classification
Y10T29/53
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
G04D3/00
PHYSICS
Abstract
A method for producing a timepiece spring includes a step for producing, by casting, a metallic glass raw material constituted of a metallic glass; a step for heating the metallic glass raw material to achieve a superplastic state; and a step for rolling the metallic glass raw material in a superplastic state to produce a sheet material. A timepiece spring is characterized by being obtained by the method for producing a timepiece spring.
Claims
1. A method for producing a timepiece spring, comprising: producing, by quenching, a metallic glass raw material constituted of a metallic glass; heating the metallic glass raw material by a heater to increase temperature of the metallic glass raw material to achieve a superplastic state; and rolling the metallic glass raw material in the superplastic state to produce a sheet material, the rolling of the metallic glass raw material including passing the metallic glass raw material in the superplastic state between a pair of rotating rollers that is oppositely facing with each other and has different rotational speed from each other to simultaneously produce and deform the sheet material such that the sheet material has a curved longitudinal axis that is curved towards one of the rotating rollers.
2. The method for producing a timepiece spring as set forth in claim 1, wherein a convexity is provided to a predetermined position on an outer peripheral surface of one of the rotating rollers and a concavity that fits with the convexity is provided to a position that faces the convexity on an outer peripheral surface of the other one of the rotating rollers, and the metallic glass raw material in the superplastic state is rolled and sandwiched between the convexity and the concavity while passing between the rotating rollers.
3. The method for producing a timepiece as set forth in claim 1, wherein the metallic glass raw material is a sheet of material produced by a single-roll liquid quenching process.
4. The method for producing a timepiece as set forth in claim 1, wherein the metallic glass raw material is a wire of material produced by spinning in a rotating liquid.
5. A timepiece spring obtained by the method for producing a timepiece spring as set forth in claim 1.
6. A timepiece including the timepiece spring as set forth in claim 5.
7. A method for producing a timepiece spring, comprising: producing, by quenching, a metallic glass raw material constituted of a metallic glass; heating the metallic glass raw material by a heater to increase temperature of the metallic glass row material to achieve a superplastic state; and rolling the metallic glass raw material in the superplastic state to produce a sheet material, the rolling of the metallic glass raw material including passing the metallic glass raw material in the superplastic state between a pair of rotating rollers, a convexity being provided to a predetermined position on an outer peripheral surface of one of the rotating rollers and a concavity that fits with the convexity being provided to a position that faces the convexity on an outer peripheral surface of the other one of the rotating rollers, the metallic glass raw material in the superplastic state being rolled and sandwiched between the convexity and the concavity while passing between the rotating rollers, the outer peripheral surface of the one of the rotating rollers having a larger diameter at the convexity than at a portion of the outer peripheral surface of the one of the rotating rollers other than the convexity in a cross section taken along an imaginary plane that is perpendicular to a rotational axis of the one of the rotating rollers, and the outer peripheral surface of the other one of the rotating rollers having a smaller diameter at the concavity than a portion of the outer peripheral surface of the other one of the rotating rollers other than the concavity in a cross section taken along the imaginary plane.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Referring now to the attached drawings which form a part of this original disclosure:
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DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS
First Embodiment
(27) The first embodiment as in the invention shall be described below on the basis of the accompanying drawings. The first embodiment relates to a drive mechanism in which a timepiece spring as in the invention is used as a main spring.
(28) The drive mechanism 1A of the electronically controlled mechanical timepiece 1 is provided with a barrel 30 including a metallic glass main spring 31, a barrel gear wheel 32, a barrel arbor 33, and a barrel cover 34. The metallic glass main spring 31 has an outer end that is fixed to the barrel gear wheel 32 and an inner end that is fixed to the barrel arbor 33. The barrel arbor 33 is supported by a base plate 2 and a train wheel bridge 3, and is fixed by a ratchet screw 5 so as to rotate integrally with a ratchet wheel 4. The ratchet wheel 4 is meshed with a click 6 so as to rotate in the clockwise direction but not rotate in the counterclockwise direction. A method for rotating the ratchet wheel 4 in the clockwise direction and winding the metallic glass main spring 31 is similar to the automatic winding or manual winding of a mechanical timepiece, and thus a description has been omitted.
(29) The rotation of the barrel gear wheel 32 is sent to a second wheel 7 with a seven-fold increase in speed, and then sent in sequence to a third wheel 8 with a 6.4-fold increase in speed, to a fourth wheel 9 with a 9.375-fold increase in speed, to a fifth wheel 10 with a three-fold increase in speed, to a sixth wheel 11 with a ten-fold increase in speed, and to a rotor 12 with a 10-fold increase in speed, thus giving a total 126,000-fold increase in speed; these gear wheels constitute a train wheel. A cannon pinion 7a is fixed to the second wheel 7; a minute hand 13 is fixed to the cannon pinion 7a; and second hand 14 is fixed to the fourth wheel 9. As such, in order to cause the second wheel 7 to rotate at 1 rph and to cause the fourth wheel 9 to rotate at 1 rpm, it suffices to control the rotor 12 so as to rotate at 5 rps. The barrel gear wheel 32 in such a case will be at 1/7 rph.
(30) The electronically controlled mechanical timepiece 1 is provided with a power generator 20 constituted of the rotor 12, a stator 15, and a coil block 16. The rotor 12 is constituted of a rotor magnet 12a, a rotor pinion 12b, and a rotor inertia disk 12. The rotor inertia disk 12 is intended to reduce fluctuation in the rotational speed of the rotor 12 in relation to fluctuation in the drive torque coming from the barrel 30. The stator 15, in turn, is obtained by winding 40,000 turns of a stator coil 15b around a stator body 15a. The coil block 16 is obtained by winding 110,000 turns of a coil 16b around a magnetic core 16a. Herein, the stator body 15a and the magnetic core 16a are constituted of PC permalloy or the like. The stator coil 15b and the coil 16b are connected in series so that output voltages to which respective generated voltages have been added are issued forth. Though a depiction has been omitted in
(31) An internal structure of the barrel 30 shall be described next, on the basis of
(32) The metallic glass main spring 31 has an inner end 311 that is wound in a spiral (helical) shape about the barrel arbor, as well as an outer end 312 that is fixedly joined to an inside surface of the barrel 30. In the state illustrated in
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(35) In the formation of the metallic glass main spring 31 as above, firstly, the metallic glass raw material is produced by casting.
(36) (Configuration of the Metallic Glass Raw Material)
(37) The metallic glass raw material is constituted of a metallic glass. A metallic glass is an amorphous alloy which is primarily composed of metal elements and includes elements that satisfy a predetermined condition, in which alloy there is no regularity to the arraying of elements and elements are arrayed in a random fashion. Such a metallic glass is formed when a stock material in a molten state is cooled at a rapid cooling rate. Amorphous metals not classified as metallic glass progressively crystallize during heating prior to reaching a glass transition point, whereas a glass transition point is observed with metallic glasses. Metallic glasses having such a physical nature possess the properties of having a high wear resistance, high strength, low Young's modulus, and high corrosion resistance.
(38) Examples that could be employed as a metallic glass for the metallic glass raw material described above include metallic glasses such as an La-based alloy, an Mg-based alloy, a Pd-based alloy, a Zr-based alloy, an Fe-based alloy, a Co-based alloy, a Cu—Zr-based alloy, a Cu—Hf-based alloy, a Cu—Zr—Be based alloy, or an Ni-based alloy, but a variety of metallic glasses could be employed depending on the required performance for the spring. Preferably, the metallic glass raw material is a sheet of material produced by single-roll liquid quenching (single-role quenching). Single-roll liquid quenching is described below.
(39) (Single-Roll Liquid Quenching)
(40)
(41) The chamber 111 has a depressurizing means (not shown), whereby the inside of the chamber 111 can be depressurized. A flight tube 111a for air-cooling the metallic glass raw material 100 being formed is provided to a side surface of the chamber 111. Having been issued forth from the cooling roll 114, the metallic glass raw material 100 is air-cooled by flying at high speed while passing through the interior of the flight tube 111a. The flight tube 111a is provided at a length of several meters. The quartz tube 112 has a gas supplying means 112c for supplying an inert gas to the interior of the quartz tube 112 from above. The cooling roll 114 has a cooling means (not shown), whereby the cooling roll can be maintained in a desired temperature range. The cooling roll 114 rotates in the direction of the arrow in
(42) A method for producing the sheet of material (ribbon) 101, which is the metallic glass raw material 100, using the single-roll liquid quenching device 110 illustrated in
(43) Having been ejected from the nozzle 112a of the quartz tube 112, the metallic glass stock material 112b comes into contact with the outer peripheral surface of the cooling roll 114 and is cooled rapidly by exchanging heat with the outer peripheral surface of the cooling roll 114. Each of the atoms present in a random fashion within the melt thereby reaches solidification in a state where the random arrangement thereof is upheld. The solidified metallic glass is continuously discharged in a tangential direction by the centrifugal force of the rotating cooling roll 114. A ribbon of the sheet of material 101 of the metallic glass is thereby obtained. The ribbon of the sheet of material 101 of the metallic glass being discharged continuously from the cooling roll 114 passes through the interior of the flight tube 111a of the side surface of the chamber 111 and is air-cooled by flying at high speed. Preferably, the ribbon of the sheet of material 101 of the metallic glass is taken up using a take-up roll (not shown) or the like.
(44) Controlling the amount of molten metallic glass stock material 112b that is ejected, controlling the viscosity of the molten metallic glass stock material 112b, and the like also makes it possible to control the sheet of material 101 to a desired thickness. The amount of molten metallic glass stock material 112b that is ejected is controlled by adjusting the gas flow rate being supplied by the gas supplying means 112c and altering the gas pressure in the quartz tube 112. The viscosity of the molten metallic glass stock material 112b is controlled by adjusting the voltage of the high-frequency heating coils 113 and altering the heating temperature, thereby altering the temperature of the molten metallic glass stock material 112b in the quartz tube 112. Adjusting the width of the nozzle 112a of the quartz tube 112 also makes it possible to adjust, to some degree, the width of the resulting sheet of material 101 of the metallic glass.
(45) Voids (pinholes) formed by the solidification in a state where air remains at the surface or in the interior are present in the ribbon of the sheet of material 101 of the metallic glass obtained by the single-roll liquid quenching described above. Also, the ribbon of the sheet of material 101 of the metallic glass obtained by the single-roll liquid quenching is not surface-treated, and thus has considerable surface roughness.
(46) (Heating the (Sheet of Material of) the Metallic Glass Raw Material)
(47)
(48)
(49) Raising a Ni-based alloy by way of example, the glass transition temperature (Tg) is 573° C. and the crystallization temperature (Tx) is 624° C. These temperatures vary somewhat depending on the heating rate conditions during measurement, and the like. The range 550° C. to 600° C. is preferable as a heating temperature suitable for achieving a superplastic state in metallic glass constituted of an Ni-based alloy having the physical nature described above.
(50) (Rolling Process for the (Sheet of Material of) the Metallic Glass Raw Material)
(51) Returning now to
(52) The sheet material 106 of the metallic glass obtained by finishing the rolling is cooled to the glass transition temperature (Tg) or lower. The cooling herein can be slow cooling, such as natural cooling, or can be forced cooling in which a cooling means, such as water-cooling with water or the like or air-cooling, is used.
(53) The sheet material 106 of the metallic glass obtained by this method of production is then processed to the width and length dimensions needed for use as a power source for the drive mechanism 1A. In the case of a sheet material 106 of the metallic glass which includes a single sheet of a thickness t (0.1 mm) necessary for the metallic glass main spring 31, deforming is carried out by winding the metallic glass main spring 31 around a round bar or the like. In the case where the metallic glass main spring 31 is deformed, it is sufficient to carry out the deforming by carrying out a heat treatment with a temperature of 150° or higher. In the case of a plurality of layers that are layered and integrated, as is illustrated in
(54) (Actions and Effects of the First Embodiment)
(55) (1) According to the present embodiment, the metallic glass raw material 100 (sheet of material 101) constituted of the metallic glass is used, heated to enter a superplastic state, and then rolled to produce the sheet material 106 of the metallic glass. Rolling in the superplastic state causes the surface of the sheet of material 101 to be even, and smoothes the surface, and thus even in a case where voids are present as recesses in the surface of the sheet of material 101, the voids are reduced in number, and the recesses caused by the voids can be reduced. It is further possible to reduce the surface roughness of the sheet material 106 and reduce any scratches present on the surface. Because in this manner the number of voids, where stress is concentrated, is reduced and recesses caused by the voids are also reduced, it is possible to eliminate the decrease in the bending fatigue properties that is caused by stress concentration due to the voids.
(56) (2) Rolling in the superplastic state crushes the sheet of material 101 in the thickness direction, and therefore in a case where there are voids present in the interior of the sheet of material 101, the voids in the interior are deformed into a flat shape. Stress is more dispersed for flat, deformed interior voids in comparison to the stress generated in undeformed interior voids, and thus in this regard, too, the bending fatigue properties can be enhanced. The thickness of sheet material 106 can be precisely set by the dimensions between the rollers during rolling, and the like, and thus the thickness precision can also be enhanced.
(57) (3) The use of the sheet of material 101 as the metallic glass raw material 100 facilitates processing of the sheet of material 101 is more easily processed when rolled into the sheet material 106 by the rollers 104, 105, and makes it possible to impart a higher degree of flatness to the surface of the resulting sheet material 106, because the upper surface and lower surface are flat. The sheet of material 101 can also be readily produced by the single-roll liquid quenching.
(58) (4) The metallic glass main spring has a low Young's modulus, and thus the torque curve of the main spring can be flattened. Because the metallic glass main spring 31 having the aforementioned properties is employed as the power source of the drive mechanism 1A, the time precision can also be enhanced.
(59) (5) The metallic glass main spring has a high tensile stress and low Young's modulus, and thus the energy stored in the main spring can be increased. Because the metallic glass main spring 31 having the aforementioned properties is employed as the power source of the drive mechanism 1A, the drive mechanism 1A can be reduced in scale, and also the drive mechanism 1A can be operated for a longer time.
(60) (6) The position of the inflection point 315 can be set to be in the vicinity of the inner end 311, and thus the deforming can be carried out spanning substantially the full length of the metallic glass main spring 31, and the mechanical energy stored by the metallic glass main spring 31 can be increased and the operation of the drive mechanism 1A can be sustained for even longer. There is little fluctuation in the torque with the metallic glass main spring 31, and thus the drive precision is enhanced in a case where the metallic glass main spring 31 is employed as the power source of a mechanical timepiece.
(61) In the present embodiment, the metallic glass main spring 31 was used as the power source of the drive mechanism 1A of the electronically controlled mechanical timepiece 1, but there is no limitation thereto, and the metallic glass main spring 31 can be used in the driving mechanism of an ordinary mechanical timepiece in which the control system is constituted of a speed governor and an escapement.
Second Embodiment
(62) In the embodiment described above, the sheet of material 101 having been produced by single-roll liquid quenching was used as the metallic glass raw material 100 for producing the sheet material 106 for the metallic glass main spring 31, but in the present embodiment, a wire of material produced by spinning in a rotating liquid is used. The spinning in a rotating liquid shall be described below.
(63) (Spinning in a Rotating Liquid)
(64)
(65) A method for producing the wire of material 131 using the device 120 for spinning in a rotating liquid illustrated in
(66) Next, the high-frequency heating coils 123 are energized and the metallic glass stock material 122b within the quartz tube 122 is heated to a predetermined temperature. The metallic glass stock material 122b is thereby melted. Next, the molten metallic glass stock material 122b is ejected to the liquid layer 121a inside the drum 121 from the nozzle 122a of the quartz tube 122, due to the gas pressure being supplied into the quartz tube 122 by the gas supplying means. Having been ejected from the nozzle 122a of the quartz tube 122, the metallic glass stock material 122b is rapidly cooled, the cross-sectional shape thereof becoming round, due to the surface tension inside the liquid layer 121 and the like. Each of the atoms present in a random fashion within the melt thereby reaches solidification in a state where the random arrangement thereof is upheld. The solidified metallic glass is continuously formed along the rotation of the drum 121. The wire of material 131 of the metallic glass is thereby obtained. Preferably, the cooling speed of the metallic glass stock material 122b is about 2.5 m/s.
(67) Controlling the speed at which the cooling liquid of the liquid layer 121a flows, controlling the amount of molten metallic glass stock material 122b that is ejected, controlling the viscosity of the molten metallic glass stock material 122b, and the like makes it possible to control the wire of material 131 to a desired diameter. The speed at which the cooling liquid of the liquid layer 121a flows is controlled by altering the amount of the cooling liquid that is supplied into the drum 121, or the rotation of the drum 121. The amount of the molten metallic glass stock material 122b that is ejected is controlled by adjusting the gas flow rate supplied by the gas supplying means, to alter the gas pressure in the inside of the quartz tube 122. The viscosity of the molten metallic glass stock material 122b is controlled by adjusting the voltage of the high-frequency heating coils 123 and altering the heating temperature, thereby altering the temperature of the molten metallic glass stock material 122b in the quartz tube 122.
(68) (Heating the (Wire of Material of) the Metallic Glass Raw Material)
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(70) (Rolling Process for the (Wire of Material of) the Metallic Glass Raw Material)
(71) Having been heated to a superplastic state by the heater 132, which is the heating means, the wire of material 131 is rolled to produce the sheet material 106. The rolling is carried out by passing the wire of material 131 in the superplastic state between the rotating pair of rollers 104, 105. The configuration is in other regards similar to that of the first embodiment described above, and thus a description thereof has been omitted.
(72) (Actions and Effects of the Second Embodiment)
(73) According to the present embodiment, effects similar to those of the first embodiment described above can be obtained. The use of the wire of material 131 as the metallic glass raw material 100 makes it possible to control the cross-sectional area with high accuracy, because the cross-section of the wire of material 131 is circular. Then, because of the use of the wire of material 131 for which the cross-sectional area is controlled with high accuracy, it is easy to accurately produce a sheet material 106 having the desired width dimension when the wire of material 131 is rolled into the sheet material 106 by the pair of rollers 104, 105. The wire of material can also be easily produced by spinning in a rotating liquid.
Third Embodiment
(74)
(75) It would be possible, for example, to form a barrel arbor hook hole, or a hole for attaching a slipping attachment, or to cut the sheet material to the length of the timepiece spring. More specifically, the convexity 144a of the one roller 144 would be made into a projection of a shape that suits a barrel arbor hook hole or a hole for attaching a slipping attachment, and the concavity 145a of the other roller 145 would be made into a hole of a shape that fits with the projection. The sandwiching of the metallic glass raw material 100 in a superplastic state during rolling between the projection and the hole thereby forms the barrel arbor hook hole or the hole for attaching a slipping attachment, at a desired position of the processed sheet material, every time the pair of rollers 144, 145 makes a revolution. Though the convexity 144a of the one roller 144 illustrated in
(76) (Actions and Effects of the Third Embodiment)
(77) According to the present embodiment, the following effects are obtained, in addition to effects similar to (1) to (6) noted above in the first embodiment.
(78) (7) A shape corresponding to the sandwiching convexity 144a and concavity 145a can be easily processed into the sheet material 106 obtained by rolling, because the metallic glass raw material 100 in a superplastic state, upon being passed through the pair of rollers 144, 145, is sandwiched between the convexity 144a provided to the one roller 144 and the concavity 145a provided to the other roller 145.
Fourth Embodiment
(79)
(80) (Actions and Effects of the Fourth Embodiment)
(81) According to the present embodiment, the following effects are obtained, in addition to effects similar to (1) to (6) noted above in the first embodiment.\
(82) (8) Controlling the relative rotational speed of the pair of rollers 104, 105 during rolling makes it possible to deform the resulting sheet material 106 to a bent state. This either obviates the need to provide a separate, later step for deforming, or reduces the work for reforming in a later step, and thus makes it possible to reduce production costs.
Fifth Embodiment
(83)
(84) (Configuration of the Cooling Roll)
(85)
(86) In the present embodiment, guide sections 116, 116 are provided to both sides of the cooling section 115. The guide sections 116, 116 are formed coaxially with the cooling section 115. An outer diameter D1 of the cooling section 115 is formed to be smaller than an outer diameter D2 of the guide sections 116, 116. Side surfaces of the guide sections 116, 116 on the cooling section 115 side thereby constitute wall surfaces 117, 117, and the outer peripheral surface 115a of the cooling section 115 and the wall surfaces 117, 117 together create a space that forms a groove section 118. As such, the width dimension W of the groove section 118 is set so as to correspond to the width dimension of a sheet material 106A of the metallic glass being formed. Preferably, the height of the wall surfaces 117, 117, which serves as the depth of the groove section 118, is greater than the thickness of the sheet material 106A of the metallic glass being formed. The cooling roll 114A has a cooling means (not shown), and this makes it possible to maintain the cooling roll in a desired temperature range. The cooling roll 114A rotates in the direction of the arrow in
(87) (Method for Producing the Sheet Material of Metallic Glass by the Single-Roll Liquid Quenching Process)
(88) A method for producing the sheet material 106A of metallic glass using the single-roll liquid quenching device 110A illustrated in
(89) Having been ejected from the nozzle 112a of the quartz tube 112, the molten metallic glass stock material 112b comes into contact with the outer peripheral surface of the cooling roll 114A and is rapidly cooled by exchanging heat with the outer peripheral surface of the cooling roll 114A. Each of the atoms present in a random fashion within the melt thereby reaches solidification in a state where the random arrangement thereof is upheld. The solidified metallic glass is discharged continuously in a tangential direction due to the centrifugal force of the rotating cooling roll 114A. A ribbon of the sheet material 106A of the metallic glass is thereby obtained. The ribbon of the sheet material 106A of metallic glass being discharged continuously from the cooling roll 114A passes through the interior of the flight tube 111a of the side surface of the chamber 111 and is air-cooled by flying at high speed. Preferably, the sheet material 106A of metallic glass is taken up using a take-up roll (not shown) or the like.
(90) Controlling the amount of molten metallic glass stock material 112b that is ejected, controlling the viscosity of the molten metallic glass stock material 112b, and the like also makes it possible to control the sheet material to a desired thickness. The amount of molten metallic glass stock material 112b that is ejected is controlled by adjusting the gas flow rate being supplied by the gas supplying means 112c and altering the gas pressure in the quartz tube 112. The viscosity of the molten metallic glass stock material 112b is controlled by adjusting the voltage of the high-frequency heating coils 113 and altering the heating temperature, thereby altering the temperature of the molten metallic glass stock material 112b in the quartz tube 112.
(91) The sheet material 106A of the metallic glass obtained by this method of production is then processed to the length needed for use as a power source for the drive mechanism 1A. In the case of a sheet material 106A of the metallic glass which includes a single sheet of a thickness t (0.1 mm) necessary for the metallic glass main spring 31, deforming is carried out by winding the metallic glass main spring 31 around a round bar or the like. In the case where the metallic glass main spring 31 is deformed, it is sufficient to carry out the deforming by carrying out a heat treatment with a temperature of 150° or higher. In the case of a plurality of layers that are layered and integrated, as is illustrated in
(92) (Actions and Effects of the Fifth Embodiment)
(93) (9) In a case where the cooling roll 114 having a smooth outer peripheral surface, illustrated in
(94) (10) Because the metallic glass main spring 31 is employed as the power source for the drive mechanism 1A, the drive mechanism 1A can be reduced in scale and also the drive mechanism 1A can be operated for a long time.
(95) (11) The position of the inflection point 315 can be set to be in the vicinity of the inner end 311, and thus the deforming can be carried out spanning substantially the full length of the metallic glass main spring 31, and the mechanical energy stored by the metallic glass main spring 31 can be increased and the operation of the drive mechanism 1A can be sustained for even longer. There is little fluctuation in the torque with the metallic glass main spring 31, and thus the drive precision is enhanced in a case where the metallic glass main spring 31 is employed as the power source of a mechanical timepiece.
(96) In the present embodiment, the metallic glass main spring 31 was used as the power source of the drive mechanism 1A of the electronically controlled mechanical timepiece 1, but there is no limitation thereto, and the metallic glass main spring 31 can be used in the driving mechanism of an ordinary mechanical timepiece in which the control system is constituted of a speed governor and an escapement.
Sixth Embodiment
(97)
(98) (Actions and Effects of the Sixth Embodiment)
(99) According to the present embodiment, the outer peripheral surface 115a of the cooling section 115 and the wall surfaces 117, 117, which are the side surfaces of the cooling section 115, together create a space that forms the protruding section 119, and therefore even when the ejected molten metallic glass stock material 112b widens in the width direction on the outer peripheral surface of the cooling roll 114B, any portion that overflows beyond the protruding section 119 flows down toward the guide section 116, 116 side, and thus the width dimension of the sheet material 106A of the metallic glass being formed will not widen beyond the width dimension W of the protruding section 119. As such, the use of the cooling roll 114B provided with the protruding section 119 described above makes it possible to produce the sheet material 106A of metallic glass of the desired width dimension, easily and with high accuracy. Because of the adoption of a configuration where the cooling section 115 projects out beyond the guide sections 116, 116 on both sides, it is easy to carry out maintenance for removing any residual metallic glass stock material that has adhered to the outer peripheral surface 115a of the cooling section 115 in the steps for producing the sheet material 106A of metallic glass.
Seventh Embodiment
(100)
(101) (Actions and Effects of the Sixth Embodiment)
(102) According to the present embodiment, the following effects are obtained, in addition to the effects noted above in the sixth embodiment. The cooling section 115 is configured so that the width dimension W becomes smaller going toward the center of the axis of rotation of the cooling roll 114C, and therefore there will be better hot water exhaustion when the molten metallic glass stock material 112b flows down on the guide section 116, 116 sides of the cooling roll 114c, and also it is possible to prevent dripping for the portion of the ejected molten metallic glass stock material 112b that overflows beyond the outer peripheral surface 115a of the cooling section 115 constituting the protruding section 119. Thus, the accuracy of the width dimension of the sheet material 106A of the metallic glass can be even further enhanced.
Eighth Embodiment
(103)
(104) (Actions and Effects of the Eighth Embodiment)
(105) According to the present embodiment, the following effects are obtained, in addition to the effects noted above in the sixth and seventh embodiments. The molten metallic glass stock material 112b ejected from the nozzle 112a of the quartz tube 112 widens in the width direction on the outer peripheral surface of the cooling roll 114D, and the portion overflowing beyond the first roll 125 flows downward toward the second rolls 126, 126. Because the second rolls 126, 126 rotate in a direction opposite to that of the first roll 125, the molten metallic glass stock material 112b having flowed down toward the second rolls 126, 126 is discharged by the centrifugal force of the second rolls 126, 126 in a direction on the side opposite to the direction of the sheet material 106A of metallic glass being formed on the outer peripheral surface 125a of the first roll 125. For this reason, it is easy to recover the stock material that has flowed down.
Other Embodiments
(106) The invention is not to be limited to the above-described embodiments, but rather any modification, improvement, or the like made within a scope capable of achieving the objectives of the invention is intended to be encompassed by the invention. In the first through fourth embodiments, a cooling means can be provided to the pair of rollers that are the rolling means 103, 143. This makes it possible to cool the ribbon of sheet material of metallic glass that has been processed, simultaneously with the rolling, and thus it is easier to prevent deformation of the processed sheet of material as well as adhesion between the sheets of material during take-up. A heating means can also be provided to the pair of rollers that are the rolling means 103, 143. In the fifth embodiment, the wall surfaces can be constituted of cooling section sides of a covering layer, by providing the covering layer to both end sides of the cooling roll having a smooth outer peripheral surface so as to cover the outer periphery thereof, and the groove section 118 can be constituted of the outer peripheral surface of the cooling section and the wall surfaces. Similarly, in the sixth and seventh embodiments, the wall surfaces 117, 117 can be constituted of side surfaces of a covering layer, by providing the covering layer to the middle of the cooling roll having a smooth outer peripheral surface so as to cover the outer periphery thereof, and the protruding section 119 can be constituted of the outer peripheral surface of the cooling section and the wall surfaces. In the eighth embodiment, the first roll 125 can adopt a configuration where the protruding section 119 is formed by a space created by the outer peripheral surface and the wall surfaces each orthogonal to the outer peripheral surface.
First Modification Example
(107)
(108) Herein, the barrel gear wheels 32 for meshed engagement with the second wheel 7 differ in the phases of meshed engagement by the left-side barrel gear wheel 32 and by the right-side barrel gear wheel 32, as illustrated in
(109) According to the drive mechanism 1B of such description, provided with the two barrels 30 in which the metallic glass main spring 31 is housed, the following effects are obtained in addition to the effects of the drive mechanism 1A provided with one barrel 30. That is to say, the two barrels 30 in which the metallic glass main spring 31 is housed have meshed engagement at the same time with the second wheel 7 constituting the train wheel at the same time, and therefore it is possible to superpose the output torques T of each of the barrels 30 to rotate the second wheel 7, and possible to actuate the drive mechanism 1B with the higher output torque 2T. Also, the phases of the barrel gear wheels 32 having meshed engagement with the second wheel 7 are shifted apart from each other, and therefore in, for example,
(110) In the first modification example of such description, two barrels 30 were in meshed engagement with the second wheel 7 constituting the train wheel, but two or more barrels 30 can also be in meshed engagement. In brief, it suffices to make a determination as appropriate in accordance with the stored energy of the metallic glass main springs and the energy required as a power source for the drive mechanism.
Second Modification Example
(111)
(112) The balance wheel 420, the roller 430, and the collet 440 are fixed to the balance staff 410, illustrated in
(113) In the spring balance system 400 of such description, when the balance wheel 420 rotates about the balance staff 410, the collet 440 also rotates in association therewith, and therefore the urging force of the balance spring 470 acts on the balance wheel 420; when this urging force and the inertial force of the balance wheel 420 are in equilibrium, the rotation of the balance wheel 420 stops, and the urging force of the balance spring 470 causes the balance wheel 420 to rotate in the reverse direction. That is to say, the balance wheel 420 repeatedly oscillates about the balance staff 410. The oscillating period of the balance wheel 420 can be altered by finely adjusting the positions of the curb pin 461 and balance spring buckle 462 of the regulator 460. The oscillating period S changes also depending on the moment of inertia J of the rotating portions, such as the balance wheel 420, as well as the material properties of the balance spring 470, and is represented by the following formula (I), where “b” is the width of the balance spring 470, “t” is the thickness, “L” is the main spring length, and “E” is the mean Young's modulus of the balance spring.
S=2π×(12JL/Ebt.sup.3).sup.1/2 (1)
(114) In the spring balance system 400 of such description, the balance spring 470 is constituted of the metallic glass, and therefore there is little change in the mean Young's modulus E in association with changes in temperature, as well as little change in the oscillating period of the spring balance system 400 represented by the formula (1), thus making it possible to achieve a more accurate mechanical timepiece having a speed governor that includes the spring balance system 400. Also, because the balance spring 470 is constituted of a metallic glass non-magnetic material, the magnetic resistance is improved, and the properties of the main spring will not diminish even when the balance spring 470 is pulled by an external magnetic field or the like.
Third Modification Example
(115)
(116) In the crystal oscillator 500 of such description, the fixing spring 540 constituted of the metallic glass has a small mean Young's modulus, and therefore there is little fluctuation in the urging force thereof even when the amount of deflection of the 540 changes; therefore, it is possible to reduce deviation in the period of the crystal oscillator, and achieve a more accurate crystal oscillator timepiece.
(117) A click spring constituting the click 6, which has meshed engagement with the ratchet wheel 4 of the drive mechanism 1A of the embodiments described above, can also be constituted of the metallic glass. The click 6 is a component for preventing letting down during winding of the main spring within the barrel, and the spring that functions at such a time is a click spring. While the main spring is being wound, the click spring bears a cyclic loading commensurate with the number of meshing teeth of the ratchet wheel engaged with the click; the loading takes place several tens of thousands to several hundreds of thousands of times per year. When such a cyclic loading is applied, the allowable stress of the click spring must be set to be not more than ½ the maximum stress. As such, when the spring constituted of the metallic glass is used for such a click spring, the allowable stress can be set so as to be higher, and there will also be little variance in the urging force thereof, and therefore the metallic glass can also be advantageously used as a material for a click spring.
(118) In the embodiments described above, the single-roll liquid quenching process and the spinning in a rotating liquid were cited as methods for producing the metallic glass raw material 100; however, not only these methods of production but also a double-roll liquid quenching process, rotating disk process, or the like can be employed. Also, in the embodiments described above, the metallic glass mainspring 31 was used as the power source of the drive mechanism 1A of the timepiece, but there is no limitation thereto, and the metallic glass mainspring 31 can also be used as a power source for another drive mechanism, such as a music box. The timepiece spring of the invention itself can also be applied not only to a timepiece but also another precision instrument, such as a music box. Further, the timepiece spring and metallic glass mainspring 31 of the invention can be applied to a low-torque timepiece. Furthermore, the specific structures, shapes, and the like in embodying the invention can be otherwise structured and so forth, within a scope able to achieve another objective.