Harvester with clog determining unit
11665999 · 2023-06-06
Assignee
Inventors
- Takashi Nakabayashi (Sakai, JP)
- Sotaro Hayashi (Sakai, JP)
- Masayuki Horiuchi (Sakai, JP)
- Mitsuhiro Seki (Sakai, JP)
- Kyosuke Yamaoka (Sakai, JP)
- Toshiki Watanabe (Sakai, JP)
- Takanori Hori (Sakai, JP)
Cpc classification
A01D69/00
HUMAN NECESSITIES
A01D61/008
HUMAN NECESSITIES
International classification
A01D41/127
HUMAN NECESSITIES
A01D69/00
HUMAN NECESSITIES
Abstract
A harvester capable of autonomous travel in a field includes: a harvesting unit that harvests a crop from the field; a conveyance device that conveys, toward the rear of a harvester body, a whole culm of the harvested crop harvested by the harvesting unit; a detection sensor that detects a drive speed of the conveyance device; and a clog determining unit that determines a clog of the harvested crop in the conveyance device on the basis of the drive speed. The clog determining unit outputs a vehicle stop command that stops the harvester body when the drive speed becomes lower than a pre-set first threshold during the autonomous travel.
Claims
1. A harvester capable of autonomous travel in a field, the harvester comprising: a harvesting unit that harvests a crop from the field; a conveyance device that conveys, toward the rear of a harvester body, a whole culm of the harvested crop harvested by the harvesting unit; an engine capable of driving the conveyance device; a detection sensor that detects a drive speed of the conveyance device; a clog determining unit that determines a clog of the harvested crop in the conveyance device on the basis of the drive speed; a travel mode managing unit configured to switch a travel mode to an autonomous travel mode in which the autonomous travel is executed and to a manual travel mode in which manual travel is executed; and a notification unit configured to make a notification indicating that the drive speed has decreased, wherein the clog determining unit is configured to detect a clog in the conveyance device by taking a ratio of the drive speed of the conveyance device to a rotation speed of the engine, wherein when the ratio of the drive speed of the conveyance device to the rotation speed of the engine becomes lower than a pre-set first threshold during the autonomous travel while the travel mode is the autonomous travel mode, the clog determining unit outputs a vehicle stop command that stops the harvester body, and outputs, to the notification unit, a notification command for making a notification of the decrease in the drive speed, and when the ratio of the drive speed of the conveyance device to the rotation speed of the engine becomes lower than the first threshold while the travel mode is the manual travel mode, the clog determining unit outputs the notification command to the notification unit without outputting the vehicle stop command, and wherein the travel mode managing unit switches the travel mode from the autonomous travel mode to the manual travel mode when the vehicle stop command has been output by the clog determining unit while the travel mode is the autonomous travel mode.
2. The harvester according to claim 1, wherein a second threshold set higher than the first threshold is provided; and when the ratio of the drive speed of the conveyance device to the rotation speed of the engine becomes a value between the first threshold and the second threshold, the clog determining unit outputs a speed reduction command that reduces a vehicle speed of the harvester body in stages, in accordance with a magnitude of the drive speed.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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BEST MODE FOR CARRYING OUT THE INVENTION
First Embodiment
(16) Embodiments for carrying out the present invention will be described on the basis of the drawings. Note that unless otherwise specified, in the following descriptions, the direction indicated by an arrow F in
(17) One specific embodiment of a harvester according to the present invention will be described next.
(18) The harvesting unit 11 is located on the front side of a vehicle body 1 of the combine, and harvests the planted culm of the field using the cutting device 21. The harvested culm is transferred by the auger 3 in the latitudinal direction of the harvester body, to the front of the conveyance device 12, and is raked into the conveyance device 12. The conveyance device 12 conveys the whole culm of the harvested culm, serving as a harvested crop, toward the rear of the harvester body and feeds the culm into the threshing device 14. The threshing device 14 carries out a threshing process on the harvested culm which has been received. Grain obtained from the threshing process is collected in the grain tank 15. The grain held in the grain tank 15 is discharged to the exterior of the machine by the grain discharge device 16 as necessary.
(19) The combine includes a crawler-type travel device 18. Furthermore, an engine 4 is disposed below a driver's seat 23, which is disposed in a driving area formed within the cabin 13. The travel device 18 is driven by power from the engine 4. The vehicle body 1 of the combine can travel with the support of the travel device 18.
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(21) Power from an output shaft 4a of the engine 4 is input to a transmission 42 via a belt transmission mechanism 41, and is output from the transmission 42 to left and right drive wheels 18a of the travel device 18. In the transmission 42, power from the engine 4 is input to a hydrostatic continuously-variable transmission unit 42a, and the power shifted by the hydrostatic continuously-variable transmission unit 42a is transmitted to a distribution transmission (not shown) via an auxiliary transmission unit (not shown), and is output from the distribution transmission to the right and left drive wheels 18a.
(22) The power from the output shaft 4a of the engine 4 is transmitted to a base screw 15a of the grain tank 15 (see
(23) The power from the output shaft 4a of the engine 4 is transmitted via a belt transmission mechanism 44 to a rotary bearing shaft 14d of a winnower 14c in the sorting unit 14b, and the power is transmitted from the rotary bearing shaft 14d to an input shaft 46a of a threshing cylinder transmission device 46 via a belt transmission mechanism 45. Power from an output shaft 46b of the threshing cylinder transmission device 46 is transmitted to an input shaft 48a of a threshing cylinder drive case 48 via a belt transmission mechanism 47a. The threshing cylinder transmission device 46 has a function for shifting among three speeds, namely high, medium, and low.
(24) A belt transmission mechanism 47b for forward rotation transmission is provided across the input shaft 46a of the threshing cylinder transmission device 46 and one side end part of a drive shaft 12a of the conveyance device 12. A belt transmission mechanism 49 for reverse rotation transmission is provided across a reverse output shaft 48b of the threshing cylinder drive case 48 and another side end part of the drive shaft 12a of the conveyance device 12. The reverse output shaft 48b is coupled with the input shaft 48a via a bevel gear mechanism 48c, and is driven in a rotation direction opposite from the rotation direction of the input shaft 48a.
(25) When the belt transmission mechanism 47b for forward rotation transmission is operated toward a tensioned side to switch to a transmitting state, and the belt transmission mechanism 49 for reverse rotation transmission is operated toward a slack side to switch to a non-transmitting state, the power from the input shaft 46a is transmitted through the belt transmission mechanism 47b for forward rotation transmission to the drive shaft 12a of the conveyance device 12, and the conveyance device 12 is driven in a conveyance rotation direction. At this time, the conveyance device 12 is driven at a constant rotation speed (when the rotation speed of the engine 4 is constant) regardless of the speed imparted on the threshing cylinder 14a by the threshing cylinder transmission device 46. When the belt transmission mechanism 47b for forward rotation transmission is operated toward a slack side to switch to a non-transmitting state, and the belt transmission mechanism 49 for reverse rotation transmission is operated toward a tensioned side to switch to a transmitting state, the power from the output shaft 46b of the threshing cylinder transmission device 46 is transmitted through the bevel gear mechanism 48c and the reverse output shaft 48b of the threshing cylinder drive case 48, and the belt transmission mechanism 49 for reverse rotation transmission, to the drive shaft 12a of the conveyance device 12. As a result, the conveyance device 12 is driven in a rotation direction opposite from the conveyance rotation direction, and the conveyance device 12 carries out reverse conveyance.
(26) The power transmitted to the drive shaft 12a of the conveyance device 12 is transmitted, via a relay transmission mechanism 12c, to a relay shaft 12b supported on a rear part of the right side of the harvesting unit 11. The power transmitted to the relay shaft 12b is transmitted to an auger shaft 30, which is a drive shaft of the auger 3, via an auger power transmission mechanism 50. Furthermore, the power transmitted to the relay shaft 12b is transmitted to the cutting device 21 via a cutting device power transmission mechanism 21a, and to the reel 22 via a reel power transmission mechanism 22a.
(27)
(28) As illustrated in
(29) As illustrated in
(30) When a load is placed on the auger 3 due to harvested culm being wrapped around the auger 3 or the like, and a torque greater than or equal to the set value acts on the auger shaft 30, the slave sprocket 52 displaces against the biasing force of the spring 82, and the interlock part 81 spins idly. The torque limiter 8 therefore functions so as to release the torque.
(31) The auger rotation speed detection sensor 9 is a magnetic sensor, and detects the rotation speed by magnetically detecting tooth-shaped protrusions 80a provided in an outer circumferential surface of the interconnecting member 80.
(32) As illustrated in
(33) A conveyance rotation speed detection sensor 37 is provided adjacent to one of the plurality of support sprockets 36. The conveyance rotation speed detection sensor 37 is a magnetic sensor, and detects the drive speed of the support sprockets 36 and the endless chain 34, i.e., the rotation speed, by magnetically detecting tooth-shaped protrusions provided in the outer circumferential surface of the support sprockets 36.
(34) The function blocks in
(35) The travel operating implement 91 is a collective name for devices used by a driver to operate the operational devices pertaining to travel, and includes a gearshift lever, a steering lever, and the like. The drive speeds of the left and right crawler drive wheels 18a constituting the travel device 18 (see
(36) An engine control unit 63 drives the engine 4 at a prescribed engine rotation speed or a prescribed torque by adjusting an amount of fuel supplied to the engine 4 and the like on the basis of commands from the control unit 7.
(37) A notification device 64 connected to the device control unit 62 notifies the driver, a supervisor, or the like of various happenings arising in the combine, and is a collective name for a lamp, a buzzer, a speaker, a display, and so on.
(38) The control unit 7 includes a travel control unit 71, a work control unit 72, a clog determining unit 73, a notification control unit 74 serving as a notification unit, an engine rotation speed command unit 75, and a travel mode managing unit 76. The travel control unit 71 outputs a control signal to operate the shift operation device 65 via the device control unit 62, in order to control the driving of the travel device 18. The vehicle speed is adjusted, turns are made in the left-right direction (steering is carried out in the left-right direction), and so on in response to these control signals. The travel mode managing unit 76 is configured to be capable of switching a travel mode of the control unit 7 between an autonomous travel mode in which travel is carried out autonomously and a manual travel mode in which travel is carried out manually. In the autonomous travel mode, the combine travels autonomously while harvesting, along a travel path set in the field.
(39) The work control unit 72 generates control commands for the operation device on the basis of commands from the work operating implement 92, and outputs the control commands to the operation device via the device control unit 62.
(40) The clog determining unit 73 includes an auger state determining unit 73A and a conveyance state determining unit 73B. The auger state determining unit 73A determines drive abnormalities in the auger 3 on the basis of a detection signal from the auger rotation speed detection sensor 9. The conveyance state determining unit 73B determines drive abnormalities in the conveyance device 12 on the basis of a detection signal from the conveyance rotation speed detection sensor 37. In other words, the conveyance state determining unit 73B of the clog determining unit 73 determines clogs of harvested crops in the conveyance device 12 on the basis of the drive speed of the conveyance device 12.
(41) The drive abnormalities of the auger 3 include mechanical malfunctions, such as the chain of the auger power transmission mechanism 50 (see
(42) Note that the rotation speed of the auger 3 depends on the engine rotation speed, and thus the rotation speed of the auger 3 will drop, regardless of whether or not there is a harvested culm clog, when the engine rotation speed is reduced by operating the rotation speed setting implement 93. To avoid such erroneous clog determinations, the auger state determining unit 73A may be configured to determine a clog in the auger 3 by taking a ratio of the rotation speed of the engine 4 to the rotation speed of the auger shaft 30 and using a threshold of that ratio (a rate of decrease; a drop in the auger shaft rotation speed normalized according to the engine rotation speed). Alternatively, the rotation speed of the engine 4 may be sectioned into a plurality of regions, and an auger rotation speed for determining a clog may be set for each of those regions.
(43) The drive abnormalities of the conveyance device 12 include mechanical malfunctions such as the endless chain 34 (see
(44) Note that in this embodiment, the rotation speeds of the endless chain 34, the support sprockets 36, and the like depend on the engine rotation speed, and thus the rotation speeds of the endless chain 34, the support sprockets 36, and the like will drop, regardless of whether or not there is a harvested culm clog, when the engine rotation speed is reduced by operating the rotation speed setting implement 93. To avoid such erroneous clog determinations, the conveyance state determining unit 73B may be configured to determine a clog in the conveyance device 12 by taking a ratio of the rotation speed of the engine 4 to the rotation speed of the support sprockets 36 and using a threshold of that ratio (a rate of decrease; a drop in the rotation speed of the support sprockets 36 normalized according to the engine rotation speed). Alternatively, the rotation speed of the engine 4 may be sectioned into a plurality of regions, and a rotation speed of the support sprockets 36 for determining a clog may be set for each of those regions.
(45) Even if a clog has occurred due to the harvested crop becoming entangled in the conveyance device 12 or a large amount of the harvested crop flowing into the conveyance device 12, it may be possible to clear the clog of the harvested crop by reducing the amount of harvested crop input to the conveyance device 12 so that the harvested crop untangles or is more gradually conveyed. In other words, reducing the vehicle speed to reduce the amount of harvested culm fed into the auger 3 or the conveyance device 12 is an effective method for clearing a harvested culm clog. As such, the clog determining unit 73 outputs a speed reduction command for reducing the vehicle speed to the travel control unit 71 when it has been determined that a clog has formed in at least one of the auger 3 and the conveyance device 12. Additionally, if a clog remains in at least one of the auger 3 and the conveyance device 12 for a set amount of time, the clog determining unit 73 outputs a vehicle stop command for stopping the vehicle body 1 to the travel control unit 71 in order to prevent the auger 3 or the conveyance device 12 from being damaged, prevent an engine stall, and so on. This is particularly useful when the auger power transmission mechanism 50 is constituted by a belt transmission mechanism which experiences slippage due to clogs relatively easily, because the rate of decrease in the rotation speed occurring at the time of a clog can have a wide range depending on the severity of the clog.
(46) The clog determining unit 73 outputs a notification command to the notification control unit 74 when it has been determined that a drive abnormality has occurred in at least one of the auger 3 and the conveyance device 12. A notification of a drive abnormality warning is made through the notification device 64 on the basis of this notification command. Accordingly, the notification control unit 74, which serves as the notification unit, can make a notification that the drive speed of the conveyance device 12 has decreased. A clog warning made when a clog has been determined, a vehicle speed decrease notification made when the speed reduction command has been output, a vehicle stop notification made when the vehicle stop command has been output, and so on can be given as examples of the drive abnormality warning.
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(48) The clog determining unit 73 outputs the speed reduction command, the vehicle stop command, and so on when the travel mode of the travel control unit 71 is the autonomous travel mode. Thus as illustrated in
(49) However, if the rotation speed Rv is lower than (or less than or equal to) the vehicle speed decrease threshold R4 (step #02; Yes), the clog determining unit 73 determines that a harvested culm clog is present in the conveyance device 12. If the rotation speed Rv is being maintained at higher than (or greater than or equal to) the vehicle stop threshold R1, it is possible that the harvested culm clog will clear naturally or by reducing the vehicle speed. As such, when the drive speed reaches a value between the vehicle stop threshold R1 and the vehicle speed decrease threshold R4, which is set in advance to a value higher than the vehicle stop threshold R1, the clog determining unit 73 outputs the speed reduction command to the travel control unit 71 so as to reduce the vehicle speed V of the vehicle body 1 in stages, in accordance with the rate of the rotation speed Rv, which corresponds to the drive speed of the conveyance device 12.
(50) When the rotation speed Rv is within a range between the vehicle speed decrease threshold R3 and the vehicle speed decrease threshold R4 (step #02; Yes; step #03; No), the clog determining unit 73 outputs the speed reduction command to the travel control unit 71 so that the vehicle speed V of the vehicle body 1 is a first reduced vehicle speed V1, which is lower than the original work vehicle speed V0 (step #06). When the rotation speed Rv is within a range between the vehicle speed decrease threshold R2 and the vehicle speed decrease threshold R3 (step #03: Yes; step #04: No), the clog determining unit 73 outputs the speed reduction command to the travel control unit 71 so that the vehicle speed V of the vehicle body 1 is a second reduced vehicle speed V2, which is furthermore lower than the first reduced vehicle speed V1 (step #07). When the rotation speed Rv is within a range between the vehicle stop threshold R1 and the vehicle speed decrease threshold R2 (step #04: Yes; step #05: No), the clog determining unit 73 outputs the speed reduction command to the travel control unit 71 so that the vehicle speed V of the vehicle body 1 is a third reduced vehicle speed V3, which is furthermore lower than the second reduced vehicle speed V2 (step #08).
(51) When the rotation speed Rv is lower (or less than or equal to) the vehicle stop threshold R1 (step #05: Yes), the clog determining unit 73 outputs the vehicle stop command to the travel control unit 71 (step #09). As a result, the travel device 18 stops, and the vehicle body 1 stops as well. The travel mode managing unit 76 switches the travel mode to the manual travel mode when the vehicle stop command is output by the clog determining unit 73 (step #10).
(52) After any one of the processes from step #06 to step #09 has been carried out, the clog determining unit 73 outputs the notification command to the notification control unit 74 (step #12). Additionally, when the travel mode of the travel control unit 71 is the manual travel mode (step #01: “manual travel mode”) and the rotation speed Rv is lower than (or less than or equal to) the vehicle stop threshold R1 (step #11: Yes), the clog determining unit 73 outputs the notification command to the notification control unit 74 (step #12). In this manner, when the rotation speed Rv is lower than the vehicle stop threshold R1 while the travel mode is the autonomous travel mode, the clog determining unit 73 outputs the vehicle stop command, and furthermore outputs the notification command to the notification control unit 74 to make a notification than the rotation speed Rv has decreased. Furthermore, when the rotation speed Rv is lower than the vehicle stop threshold R1 while the travel mode is the manual travel mode, the clog determining unit 73 outputs the notification command to the notification control unit 74 without outputting the vehicle stop command.
(53) The schematic diagram in
(54) If a clog arises in the auger 3, the rotation speed detected by the auger rotation speed detection sensor 9 will drop.
(55) The auger state determining unit 73A then determines that a clog has arisen in the auger 3, and a notification is made by the notification device 64. If at this time the rotation speed detected by the conveyance rotation speed detection sensor 37 does not drop and the conveyance state determining unit 73B does not determine that a clog has arisen in the conveyance device 12, the driver, an administrator, or the like can determine that the clog has arisen only in the auger 3.
(56) If a clog arises in the conveyance device 12, the rotation speed detected by the conveyance rotation speed detection sensor 37 will drop. At this time, the rotation speed of the endless chain 34, i.e., the relay transmission mechanism 12c, will drop almost or entirely to zero. As a result, rotational power from the engine 4 will no longer be transmitted to the auger shaft 30, which is further on terminal side than the relay shaft 12b, and thus the auger 3 will also be unable to rotate. Thus the rotation speed detected by the auger rotation speed detection sensor 9 drops in tandem with the drop in the rotation speed detected by the conveyance rotation speed detection sensor 37. The auger state determining unit 73A determines that a clog has arisen in the auger 3, and furthermore, the conveyance state determining unit 73B determines that a clog has arisen in the conveyance device 12. A notification is then made by the notification device 64. In this case, the driver, the administrator, or the like can determine that a clog has arisen only in the conveyance device 12, or that a clog has arisen in both the conveyance device 12 and the auger 3. The driver, the administrator, or the like can therefore take action, such as running the conveyance device 12 in reverse, as a measure for clearing the clog in the conveyance device 12, the auger 3, or the like.
(57) Additionally, by observing the movement of the reel 22, which is visible from the driver's seat, the driver can determine whether a clog has arisen in the auger 3, the conveyance device 12, or both. The reel 22 rotating correctly indicates that the conveyance device 12 is rotating normally, and thus the driver can determine that a clog has arisen only in the auger 3. If the reel 22 is not rotating, however, the driver can determine that a clog has arisen only in the conveyance device 12, or that a clog has arisen in both the conveyance device 12 and the auger 3.
Variations on First Embodiment
(58) (1) In the foregoing embodiment, the conveyance rotation speed detection sensor 37 is constituted by a magnetic sensor that magnetically detects tooth-shaped protrusions provided in the outer circumferential surface of the support sprockets 36. However, various other rotation speed detection sensors commonly used (optical sensors and the like) may be used instead.
(59) (2) In the foregoing embodiment, the conveyance rotation speed detection sensor 37, which detects the rotation speed of the support sprockets 36, is used to detect the drive speed of the conveyance device 12. However, the configuration is not limited to this embodiment. For example, a sensor that detects the rotation of a member aside from the aside support sprockets 36, but which rotates at a rotation speed corresponding to the drive speed of the conveyance device 12, e.g., the output sprocket 32, the input sprocket 33, or the like, may be used as the conveyance rotation speed detection sensor 37. Furthermore, the configuration may be such that a mark which can be detected by the conveyance rotation speed detection sensor 37 is provided in one place on the endless chain 34 and the conveyance rotation speed detection sensor 37 detects a number of rotation pulses from the mark.
(60) (3) In the foregoing embodiment, the clog determining unit 73 includes the auger state determining unit 73A and the conveyance state determining unit 73B. However, the auger state determining unit 73A need not be included.
(61) (4) The conveyance state determining unit 73B may calculate a deceleration rate so that the vehicle speed drops according to the rate of decrease in the drive speed of the conveyance device 12, and output the speed reduction command on the basis of this deceleration rate.
(62) (5) In the foregoing embodiment, the travel mode managing unit 76 is configured to be capable of switching to the autonomous travel mode and to the manual travel mode. However, the travel modes are not limited to the autonomous travel mode and the manual travel mode. For example, the configuration may be such that when the travel mode managing unit 76 switches from the autonomous travel mode to the manual travel mode, the travel mode managing unit 76 first switches to a manual preparation mode, and then switches to the manual travel mode once a condition for manual travel has been met. Additionally, the configuration may be such that the travel mode managing unit 76 switches from the autonomous travel mode to an abnormal mode when it has been determined that there is a harvested crop clog during automated travel.
(63) (6) In the foregoing embodiment, the three vehicle speed decrease thresholds R2, R3, and R4 are provided as the second thresholds. However, there may be only one second threshold, or a plurality (e.g., two or four), instead.
(64) (7) In the foregoing embodiment, the auger rotation speed detection sensor 9 is constituted by a magnetic sensor that magnetically detects the tooth-shaped protrusions 80a. However, various other rotation speed detection sensors commonly used (optical sensors and the like) may be used instead.
(65) (8) In the foregoing embodiment, the auger rotation speed detection sensor 9, which detects the rotation speed of the auger shaft 30, is used to detect the rotation speed of the auger 3. However, a sensor that detects rotation of a member aside from the auger shaft 30 but which rotates at a rotation speed corresponding to the rotation speed of the auger 3, e.g., the auger drum 31, may be used as the auger rotation speed detection sensor 9.
(66) (9) The auger state determining unit 73A may reduce the vehicle speed at a deceleration rate calculated in accordance with the rate of decrease of the auger rotation speed.
(67) Note that the configurations disclosed in the foregoing embodiment (including the variations; the same applies hereinafter) can be applied in combination with the configurations disclosed in other embodiments as long as no inconsistencies arise as a result. Furthermore, the embodiments disclosed in this specification are merely examples. The embodiments of the present invention are not limited to these embodiments, and can be changed as appropriate within a scope that does not depart from the object of the present invention.
Second Embodiment
(68) A second embodiment for carrying out the present invention will be described with reference to the drawings. Note that in the following descriptions, the direction indicated by the arrow F in
(69) Overall Configuration of Combine
(70) As illustrated in
(71) As illustrated in
(72) The operating portion 112, the threshing device 113, and the grain tank 114 are provided on an upper side of the travel device 111. An operator who monitors the work of the combine 101 can enter into the operating portion 112. Note that the operator may monitor the work of the combine 101 from outside the combine 101.
(73) The grain discharge device 118 is provided on an upper side of the grain tank 114. Additionally, the satellite positioning module 180 is attached to an upper surface of the operating portion 112.
(74) The harvesting device H is provided on a front part of the combine 101. The conveyance device 116 is provided on a rear side of the harvesting device H. The harvesting device H includes a harvesting unit 115 and a reel 117.
(75) The harvesting unit 115 harvests planted culm in a field. The reel 117 rakes the planted culm, which is to be harvested, while being rotationally driven. Through this configuration, the harvesting device H harvests grain from the field. The combine 101 can carry out harvesting travel, in which the combine 101 travels using the travel device 111 while harvesting the grain in the field (corresponding to a “harvested crop” according to the present invention) using the harvesting device H.
(76) In this manner, the combine 101 includes the harvesting device H which harvests the harvested crop from the field.
(77) The harvested culm harvested by the harvesting unit 115 is conveyed to the threshing device 113 by the conveyance device 116. The harvested culm undergoes a threshing process in the threshing device 113. Grain obtained from the threshing process is collected in the grain tank 114. The grain held in the grain tank 114 is discharged to the exterior of the machine by the grain discharge device 118 as necessary.
(78) In this manner, the combine 101 includes the conveyance device 116 that conveys the grain harvested by the harvesting device H.
(79) As illustrated in
(80) Configuration Related to Autonomous Travel
(81) As illustrated in
(82) As illustrated in
(83) The vehicle position calculating unit 121 calculates positional coordinates of the combine 101 on the basis of the positioning data received from the satellite positioning module 180. The calculated positional coordinates of the combine 101 are sent to the travel control unit 123.
(84) The travel path setting unit 122 sets a travel path in the field. The set travel path is sent to the travel control unit 123.
(85) The travel control unit 123 controls the travel of the combine 101 on the basis of the positional coordinates of the combine 101 received from the vehicle position calculating unit 121 and the travel path received from the travel path setting unit 122. To be more specific, the travel control unit 123 controls the combine 101 to travel along the travel path set by the travel path setting unit 122.
(86) According to the configuration described thus far, the combine 101 according to the present embodiment is configured to be capable of autonomous travel within the field. A procedure performed when the combine 101 carries out harvesting operations in the field will be described next.
(87) First, the operator manually operates the combine 101, and carries out harvesting travel so as to travel along a boundary line of the field in an outer circumferential part within the field, as illustrated in
(88) At this time, to ensure that the width of the outer peripheral region SA is sufficiently broad, the operator travels for two to three passes (laps) with the combine 101. In this travel, each time the combine 101 makes a single pass (lap), the width of the outer peripheral region SA increases by an amount equivalent to a work width of the combine 101. In other words, once three to four passes (laps) have been made, the width of the outer peripheral region SA is approximately two to three times the width of the work width of the combine 101.
(89) The outer peripheral region SA is used as a space for the combine 101 to change directions during harvesting travel within the region CA to be worked. The outer peripheral region SA is also used as a movement space when pausing the harvesting travel and moving to a grain discharge location, moving to a refueling location, and so on.
(90) A transport vehicle CV illustrated in
(91) When the outer peripheral region SA and the region CA to be worked are set, a travel path is set in the region CA to be worked as illustrated in
(92) Then, once the travel path is set, the combine 101 travels autonomously along the travel path as a result of the travel control unit 123 controlling the travel of the combine 101. As illustrated in
(93) Configuration Related to Conveyor Chain
(94) As illustrated in
(95) The conveyance device 116 includes a conveyor chain 162, a sprocket 163 (corresponding to a “rotating body” according to the present invention), a slave wheel 164, and a tension wheel 165.
(96) As illustrated in
(97) The sprocket 163 is fixed to a drive shaft 163a extending in the left-right direction of the harvester body. Rotational driving force from the engine 151 is transmitted to the drive shaft 163a. According to this configuration, the sprocket 163 is rotated by the rotational driving force from the engine 151. The conveyor chain 162 is rotationally driven by rotational driving force from the sprocket 163.
(98) The slave wheel 164 is configured to be capable of rotating freely about a shaft core following the left-right direction of the harvester body. The slave wheel 164 also rotates along with the rotation of the conveyor chain 162.
(99) The harvested culm raked in by the raking auger 161 is conveyed to a front end part of a threshing cylinder 113a of the threshing device 113 by the rotating conveyor chain 162.
(100) Configuration Related to Clog Determining Unit
(101) As illustrated in
(102) The rotational speed sensor 166 is disposed in the vicinity of the sprocket 163. The rotational speed sensor 166 detects the rotational speed of the sprocket 163 over time. Through this configuration, the rotational speed sensor 166 obtains the rotational speed of the sprocket 163. The rotational speed of the sprocket 163 obtained by the rotational speed sensor 166 is sent to the clog determining unit 167.
(103) Note that the rotational speed of the sprocket 163, the rotational speed of the drive shaft 163a, and the rotational speed of the slave wheel 164 are all information indicating the rotational speed of the conveyor chain 162. As such, the rotational speed of the sprocket 163, the rotational speed of the drive shaft 163a, and the rotational speed of the slave wheel 164 all correspond to “rotational speed information” according to the present invention.
(104) In the present embodiment, the rotational speed sensor 166 is configured to obtain the rotational speed of the sprocket 163 as the “rotational speed information” according to the present invention. In other words, in the present embodiment, the “rotational speed information” is the rotational speed of the sprocket 163.
(105) However, the present invention is not limited to this configuration, and the information obtained by the rotational speed sensor 166 may be information aside from the rotational speed of the sprocket 163, as long as it is information indicating the rotational speed of the conveyor chain 162. For example, the rotational speed sensor 166 may be configured to obtain the rotational speed of the drive shaft 163a, or may be configured to obtain the rotational speed of the slave wheel 164. Additionally, the rotational speed sensor 166 may be configured to directly detect and obtain the rotational speed of the conveyor chain 162.
(106) In this manner, the combine 101 includes the rotational speed sensor 166 that obtains the rotational speed of the sprocket 163, which is information indicating the rotational speed of the conveyor chain 162.
(107) The clog determining unit 167 determines whether or not the conveyance device 116 is clogged on the basis of the rotational speed of the sprocket 163 obtained by the rotational speed sensor 166. To be more specific, the clog determining unit 167 determines that the conveyance device 116 is clogged when the rotational speed of the sprocket 163 is less than or equal to a prescribed rotational speed RS. On the other hand, the clog determining unit 167 determines that the conveyance device 116 is not clogged when the rotational speed of the sprocket 163 is greater than or equal to a prescribed rotational speed RS.
(108) A result of the determination by the clog determining unit 167 is sent to the travel stopping unit 168.
(109) In this manner, the combine 101 includes the clog determining unit 167, which determines whether or not the conveyance device 116 is clogged on the basis of the rotational speed of the sprocket 163 obtained by the rotational speed sensor 166. The clog determining unit 167 determines that the conveyance device 116 is clogged when the rotational speed of the sprocket 163 obtained by the rotational speed sensor 166 is less than or equal to the prescribed rotational speed RS.
(110) Note that the prescribed rotational speed RS may be set to a fixed value. Additionally, the prescribed rotational speed RS may be changed according to a condition. For example, the configuration may be such that the prescribed rotational speed RS changes in accordance with the rotational speed of the engine 151. According to this configuration, a configuration can be implemented in which the conveyance device 116 is determined to be clogged when the rotational speed of the sprocket 163 is relatively low despite the rotational speed of the engine 151 satisfying a benchmark for driving the conveyance device 116 normally.
(111) When the clog determining unit 167 has determined that the conveyance device 116 is clogged, the travel stopping unit 168 stops the travel of the combine 101. To be more specific, when the clog determining unit 167 has determined that the conveyance device 116 is clogged, the travel stopping unit 168 controls the transmission device 152 so that the driving of the travel device 111 stops.
(112) Clog Determination Routine
(113) A clog determination routine, illustrated in
(114) The clog determination routine illustrated in
(115) If the rotational speed of the sprocket 163 is higher than the prescribed rotational speed RS, a determination of “No” is made in step S01, and the clog determination routine ends for the time being.
(116) However, if the rotational speed of the sprocket 163 is less than or equal to the prescribed rotational speed RS, a determination of “Yes” is made in step S01, and the sequence moves to step S02.
(117) In step S02, the driving of the travel device 111 is stopped by the travel stopping unit 168 controlling the transmission device 152. The travel of the combine 101 stops as a result. The clog determination routine then ends for the time being.
(118) When the conveyance device 116 is clogged, it is easy for the rotational speed of the conveyor chain 162 to drop to zero or an extremely slow speed. However, according to the above-described configuration, whether or not the conveyance device 116 is clogged can be determined on the basis of the rotational speed of the sprocket 163. Thus according to the above-described configuration, whether or not the conveyance device 116 is clogged can be determined with a high level of accuracy.
(119) Furthermore, according to the above-described configuration, when the conveyance device 116 is clogged, the clog determining unit 167 can determine that the conveyance device 116 is clogged. Accordingly, when the conveyance device 116 is determined to be clogged, processing is executed in response to that determination result, such as notifying the operator that the conveyance device 116 is clogged, stopping the travel of the combine 101, and so on. This makes it possible to implement a configuration in which clogs in the conveyance device 116 can be recognized easily regardless of the operator's level of experience, the operating environment, and so on.
(120) In other words, according to the above-described configuration, a configuration can be implemented in which it is easy to recognize clogs in the conveyance device 116, regardless of the operator's level of experience, the operating environment, and so on.
First Variation on Second Embodiment
(121) In the foregoing embodiment, the clog determining unit 167 determines that the conveyance device 116 is clogged when the rotational speed of the sprocket 163 is less than or equal to the prescribed rotational speed RS. Then, when the clog determining unit 167 has determined that the conveyance device 116 is clogged, the travel stopping unit 168 stops the travel of the combine 101.
(122) However, the present invention is not limited thereto. A first variation on the second embodiment will be described next, focusing on the differences from the foregoing embodiment. Aside from the parts described below, the configuration is the same as in the foregoing embodiment. Configurations that are the same as in the foregoing embodiment are given the same reference signs.
(123)
(124) As illustrated in
(125) The first determining unit 169 determines whether or not the rotational speed of the sprocket 163 is less than or equal to a prescribed first speed RS1. A result of the determination by the first determining unit 169 is sent to the deceleration control unit 170.
(126) In this manner, the combine 101 includes the first determining unit 169, which determines whether or not the rotational speed of the sprocket 163 is less than or equal to the prescribed first speed RS1.
(127) If the first determining unit 169 has determined that the rotational speed of the sprocket 163 is less than or equal to the first speed RS1, the deceleration control unit 170 reduces the travel speed of the combine 101. To be more specific, if the first determining unit 169 has determined that the rotational speed of the sprocket 163 is less than or equal to the first speed RS1, the deceleration control unit 170 controls the transmission device 152 so that the travel speed of the combine 101 decreases.
(128) In this manner, the combine 101 includes the deceleration control unit 170, which reduces the travel speed when the first determining unit 169 has determined that the rotational speed of the sprocket 163 is less than or equal to the first speed RS1.
(129) Additionally, the clog determining unit 267 determines whether or not the conveyance device 116 is clogged on the basis of the rotational speed of the sprocket 163 obtained by the rotational speed sensor 166. To be more specific, the clog determining unit 267 determines that the conveyance device 116 is clogged when the rotational speed of the sprocket 163 is less than or equal to a prescribed second speed RS2. Additionally, the clog determining unit 267 determines that the conveyance device 116 is not clogged when the rotational speed of the sprocket 163 is higher than the prescribed second speed RS2. Note that the second speed RS2 is a lower speed than the first speed RS1.
(130) A result of the determination by the clog determining unit 267 is sent to a travel stopping unit 268 (corresponding to a “clog instance control unit” according to the present invention).
(131) In this manner, the clog determining unit 267 is configured to determine that the conveyance device 116 is clogged when the rotational speed of the sprocket 163 obtained by the rotational speed sensor 166 is less than or equal to the prescribed second speed RS2, which is lower than the first speed RS1.
(132) Note that the prescribed first speed RS1 and the prescribed second speed RS2 may be set to fixed values. Additionally, the prescribed first speed RS1 and the prescribed second speed RS2 may be changed according to a condition. For example, the configuration may be such that the prescribed first speed RS1 and the prescribed second speed RS2 change in accordance with the rotational speed of the engine 151.
(133) When the clog determining unit 267 has determined that the conveyance device 116 is clogged, the travel stopping unit 268 stops the travel of the combine 101. To be more specific, when the clog determining unit 267 has determined that the conveyance device 116 is clogged, the travel stopping unit 268 controls the transmission device 152 so that the driving of the travel device 111 stops.
(134) In this manner, when the clog determining unit 267 has determined that the conveyance device 116 is clogged, the travel stopping unit 268 stops the travel.
(135) A second deceleration control unit (not shown) may be provided instead of the travel stopping unit 268.
(136) In this configuration, a result of the determination by the clog determining unit 267 is sent to the second deceleration control unit.
(137) When the clog determining unit 267 has determined that the conveyance device 116 is clogged, the second deceleration control unit reduces the travel speed of the combine 101. To be more specific, when the clog determining unit 267 has determined that the conveyance device 116 is clogged, the second deceleration control unit controls the transmission device 152 so that the travel speed of the combine 101 decreases.
(138) In other words, in this configuration, the second deceleration control unit corresponds to a “clog instance control unit” according to the present invention. Additionally, in this configuration, the deceleration control unit 170 reduces the travel speed of the combine 101 when the rotational speed of the sprocket 163 is less than or equal to the first speed RS1. When the rotational speed of the sprocket 163 drops further, to less than or equal to the second speed RS2, the second deceleration control unit further reduces the travel speed of the combine 101.
(139) Note that the embodiments described above are merely examples. The present invention is not limited to these embodiments, and changes may be made as appropriate.
Other Variations on Second Embodiment
(140) (1) The travel device 111 may be a wheeled type, or may be a semi-crawler type.
(141) (2) The travel stopping unit 168 may be configured to stop the travel of the combine 101 by controlling an element aside from the transmission device 152. For example, the travel stopping unit 168 may be configured to stop the travel of the combine 101 by stopping the driving of the engine 151.
(142) (3) The configuration may be such that the conveyor chain 162 is automatically rotated in reverse after the travel of the combine 101 has been stopped by the travel stopping unit 168.
(143) (4) A notification device that notifies the operator that the conveyance device 116 is clogged when the clog determining unit 167 has determined that the conveyance device 116 is clogged may be provided. For example, the communication terminal 104 may have a function corresponding to the notification device. In this case, the communication terminal 104 may be configured to notify the operator that the conveyance device 116 is clogged using a screen display, an alarm sound, or the like. Note that light, sound, and the like are useful for notifications made on the exterior of the combine 101.
(144) (5) In the foregoing embodiment, the rotational speed sensor 166 is configured to obtain the rotational speed of the sprocket 163 as the “rotational speed information” according to the present invention. However, the present invention is not limited to this configuration, and the rotational speed sensor 166 may be configured to obtain the rotational speed of a member in the power transmission path that transmits power from the engine 151 to the drive shaft 163a. The rotational speed of this member in the power transmission path corresponds to the “rotational speed information” according to the present invention. Additionally, the configuration may be such that a torque sensor which detects the torque of the drive shaft 163a is provided, and the clog determining unit 167 determines that the conveyance device 116 is clogged when the torque detected by the torque sensor is relatively high. The torque sensor corresponds to the “speed obtaining unit” according to the present invention, and the torque of the drive shaft 163a corresponds to the “rotational speed information” according to the present invention.
(145) (6) The travel stopping unit 168 may be omitted.
(146) (7) A rotation stop sensor that obtains information indicating whether or not the rotation of the conveyor chain 162 is stopped may be provided. Additionally, the clog determining unit 167 may be configured to determine that the conveyance device 116 is clogged when the rotation of the conveyor chain 162 is stopped. Note that information indicating whether or not the rotation of the conveyor chain 162 is stopped corresponds to the “rotational speed information” according to the present invention. Additionally, the rotation stop sensor corresponds to the “speed obtaining unit” according to the present invention.
(147) (8) The vehicle position calculating unit 121, the travel path setting unit 122, and the travel control unit 123 may be omitted. In other words, the “combine” according to the present invention need not be capable of autonomous travel.
(148) (9) The communication terminal 104 may be omitted.
(149) (10) In the foregoing embodiment, the operator manually operates the combine 101, and carries out harvesting travel so as to travel along a boundary line of the field in an outer circumferential part within the field, as illustrated in
(150) (11) In the foregoing embodiment, the conveyance device 116 is provided as the “conveyance device” according to the present invention. However, the present invention is not limited thereto. For example, any device that conveys the harvested crop, including a husking device, a secondary reduction device, the grain discharge device 118, and so on, corresponds to the “conveyance device” according to the present invention. If the device includes a screw, the screw corresponds to a “conveyor screw” according to the present invention. The rotational speed sensor 166 may be configured to detect the rotational speed of the screw in the device, or the rotational speed of a rotating body, such as a gear, that rotationally drives the screw, over time. The clog determining unit 167 may be configured to determine whether or not the device is clogged on the basis of the rotational speed obtained by the rotational speed sensor 166.
(151) (12) In the foregoing embodiment, when the clog determining unit 167 has determined that the conveyance device 116 is clogged, the travel stopping unit 168 stops the travel of the combine 101. However, the present invention is not limited thereto. For example, a travel deceleration unit that reduces the travel speed when the clog determining unit 167 has determined that the conveyance device 116 is clogged may be provided. In this case, the travel deceleration unit corresponds to the “clog instance control unit” according to the present invention.
INDUSTRIAL APPLICABILITY
(152) The present invention can be applied not only in standard combines, but in autodetachable-type combines as well.
(153) The present invention can furthermore be used in a variety of harvesters, such as a corn harvester, a potato harvester, a carrot harvester, a sugar cane harvester, and the like.
DESCRIPTION OF REFERENCE SIGNS
(154) 3 Auger 30 Auger Shaft 31 Auger Drum 4 Engine 7 Control Unit 8 Torque Limiter 9 Auger Rotation Speed Detection Sensor 11 Harvesting Unit 12 Conveyance Device 14 Threshing Device 37 Conveyance Rotation Speed Detection Sensor (Detection Sensor) 50 Auger Power Transmission Mechanism 51 Drive Sprocket 52 Slave Sprocket 63 Engine Control Unit 64 Notification Device 73 Clog Determining Unit 73A Auger State Determining Unit 73B Conveyance State Determining Unit (Clog Determining Unit) 74 Notification Control Unit 75 Engine Rotation Speed Command Unit 76 Travel Mode Managing Unit 90 Engine Rotation Speed Detection Sensor 101 Combine (Harvester) 116 Conveyance Device 162 Conveyor Chain 163 Sprocket (Rotating Body) 166 Rotational Speed Sensor (Speed Obtaining Unit) 167, 267 Clog Determining Unit 168, 268 Travel Stopping Unit (Clog Instance Control Unit) 169 First Determining Unit 170 Deceleration Control Unit H Harvesting Device (Harvesting Unit) RS Prescribed Rotational Speed R1 Vehicle Stop Threshold (First Threshold) R2 Vehicle Speed Decrease Threshold (Second Threshold) R3 Vehicle Speed Decrease Threshold (Second Threshold) R4 Vehicle Speed Decrease Threshold (Second Threshold) RS1 First Speed RS2 Second Speed V Vehicle Speed