Fluid atomizer, nozzle assembly and methods for assembling and utilizing the same
09821126 · 2017-11-21
Assignee
Inventors
- James Curtis Biggs, III (Goldsboro, NC, US)
- Arthur Michael Benton, JR. (Hampstead, NC, US)
- Paul C. Carney (Oakfield, NY, US)
Cpc classification
Y10T29/49433
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B05B1/34
PERFORMING OPERATIONS; TRANSPORTING
B05B9/0894
PERFORMING OPERATIONS; TRANSPORTING
A61M11/006
HUMAN NECESSITIES
B05B12/002
PERFORMING OPERATIONS; TRANSPORTING
B05B1/3436
PERFORMING OPERATIONS; TRANSPORTING
B05B15/50
PERFORMING OPERATIONS; TRANSPORTING
International classification
B05B12/00
PERFORMING OPERATIONS; TRANSPORTING
A61M11/00
HUMAN NECESSITIES
B05B1/34
PERFORMING OPERATIONS; TRANSPORTING
B05B9/01
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method of assembling a nozzle assembly is disclosed. The method includes: providing a nozzle member having a central passage defined by at least an inner side surface and an inner distal surface; inserting a fluid atomizer into the central passage of the nozzle member; and, with a distal surface of the fluid atomizer arranged adjacent the inner distal surface of the nozzle member, flexing legs of the fluid atomizer in a radially-outward direction for engaging each leg of the legs with the inner side surface of the nozzle member. A fluid atomizer is also disclosed. A nozzle assembly is also disclosed. A method of utilizing a nozzle assembly is also disclosed.
Claims
1. A fluid atomizer, comprising: a proximal portion including a body; an intermediate portion including legs connected to the body of the proximal portion; and a distal portion including a shoulder portion connected to the legs of the intermediate portion, wherein the shoulder portion includes a distal surface, wherein the intermediate portion is between the proximal portion and the distal portion, and wherein the distal portion further includes a head portion adjacent to the shoulder portion, wherein the head portion includes, a distal surface and a side surface between the distal surface of the shoulder portion and the distal surface of the head portion, and wherein the side surface of the head portion includes a plurality of radially inwardly projecting recesses, each of the recesses extending along an entire height of the head portion from the distal surface of the shoulder portion to the distal surface of the head portion.
2. The fluid atomizer according to claim 1, wherein the proximal portion is integrally-formed with the intermediate portion, wherein the intermediate portion is integrally-formed with the distal portion.
3. The fluid atomizer according to claim 1, wherein the body includes: a proximal surface, a distal surface, an outer side surface and an inner side surface, wherein the inner side surface defines a passage that extends through the body from the proximal surface to the distal surface.
4. The fluid atomizer according to claim 3, wherein each leg of the legs include: a proximal portion, a distal portion and an intermediate knee portion between the proximal portion and the distal portion, wherein the proximal portion of each leg of the legs is integral with and extends away from the distal surface of the body.
5. The fluid atomizer according to claim 4, wherein as each of the proximal portion and the distal portion of each leg of the legs extend axially away from the proximal portion and the distal portion, each of the proximal portion and the distal portion of each leg of the legs extend with a radially outward component such that the intermediate knee portion of each leg defines a peak of each leg that is arranged at a position that is radially beyond a width defined by the outer side surface of the body.
6. The fluid atomizer according to claim 4, wherein the distal portion of each leg of the legs are integral with and extend away from a proximal surface of the shoulder portion.
7. The fluid atomizer according to claim 6, wherein the shoulder portion further includes a side surface between the proximal surface of the shoulder portion and the distal surface of the shoulder portion.
8. The fluid atomizer according to claim 7, wherein the side surface of the shoulder portion forms a radially inwardly projecting recess that extends along an entire height of the shoulder portion.
9. The fluid atomizer according to claim 8, wherein the head portion axially extends from and is integral with the distal surface of the shoulder portion.
10. The fluid atomizer according to claim 9, wherein the side surface of the head portion is interrupted by a plurality of arcuate surfaces, wherein each arcuate surface of the plurality of arcuate surfaces is arranged between each radially inwardly projecting recess of the plurality of radially inwardly projecting recesses.
11. The fluid atomizer according to claim 10, wherein one of the arcuate surfaces of the plurality of arcuate surfaces of the head portion is aligned with the radially inwardly projecting recess of the shoulder portion.
12. The fluid atomizer according to claim 1, wherein the body of the proximal portion is a substantially circular body.
13. The fluid atomizer according to claim 1, wherein the legs of the intermediate portion include a pair of opposing legs.
14. A nozzle assembly, comprising: a nozzle member including a proximal base portion and a distal stem portion, wherein the proximal base portion includes an inner side surface that defines a passage that extends axially through the proximal base portion, wherein distal stem portion includes an inner surface that defines a passage that extends through the distal stem portion; and a fluid atomizer including: a proximal portion, an intermediate portion and a distal portion, wherein the proximal portion includes a body, wherein the intermediate portion includes legs connected to the body of the proximal portion, wherein the distal portion includes a shoulder portion connected to the legs of the intermediate portion, wherein the shoulder portion includes a distal surface, wherein the intermediate portion is between the proximal portion and the distal portion, wherein the distal portion further includes a head portion adjacent to the shoulder portion, wherein the head portion includes, a distal surface and a side surface between the distal surface of the shoulder portion and the distal surface of the head portion, wherein the head portion includes a plurality of radially inwardly projecting recesses, each of the recesses extending along an entire height of the head portion from the distal surface of the shoulder portion to the distal surface of the head portion, and wherein the legs of the intermediate portion of the fluid atomizer are configured to connect to the nozzle member when the fluid atomizer is arranged inside of the passage in the distal stem portion of the nozzle member.
15. The nozzle assembly according to claim 14 further comprising: a conical cap member including an axial passage configured to accept insertion of the distal stem portion of the nozzle member therethrough.
16. The nozzle assembly according to claim 15, wherein the conical cap member is formed from a soft, resilient material.
17. The nozzle assembly according to claim 15, wherein one or more radially outwardly projecting barbs extend from an outer side surface of the distal stem portion of the nozzle member to radially engage the conical cap member to the nozzle member.
18. The nozzle assembly according to claim 14, wherein the body of the proximal portion includes a substantially circular body.
19. The nozzle assembly according to claim 14, wherein the legs of the intermediate portion include a pair of opposing legs.
20. The nozzle assembly according to claim 14, wherein the inner surface of the passage extending through the distal stem portion of the nozzle member is defined by a side surface portion and a distal surface portion, and wherein the distal surface portion has a recess.
21. The nozzle assembly according to claim 20, wherein the recess has: a central recess portion and a plurality of radial recess portions.
22. The nozzle assembly according to claim 21, wherein the plurality of radial recess portions radially converge upon and are fluidly connected to the central recess portion.
23. A method of using the nozzle assembly of claim 14, comprising the steps of: inserting the fluid atomizer into the passage in the distal stem portion of the nozzle member; and flexing the legs of the intermediate portion of the fluid atomizer in a radially-outward direction for engaging each leg of the legs with the inner surface of the distal stem portion of the nozzle member.
24. The method according to claim 23, wherein the flexing step is conducted in response to applying an axial force to the proximal portion of the fluid atomizer.
25. The method according to claim 24, wherein the applying step is conducted in response to inserting a distal portion of a spray gun into the passage in the distal stem portion of the nozzle member.
26. The method according to claim 23, wherein the legs of the intermediate portion of the fluid atomizer include a pair of opposing legs.
27. The method according to claim 23, wherein engaging each leg of the legs with the inner surface of the distal stem portion of the nozzle member results in spatially-fixing the fluid atomizer within the passage in the distal stem portion of the nozzle member.
28. A method of using the nozzle assembly of claim 15, comprising the steps of inserting the distal stem portion of the nozzle member through the axial passage of the conical cap member for connecting the conical cap member to the distal stem portion of the nozzle member.
29. The method according to claim 28, wherein the inserting step results in radially engaging and securing the conical cap member to the nozzle member.
Description
DESCRIPTION OF DRAWINGS
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(23) Like reference symbols in the various drawings indicate like elements.
DETAILED DESCRIPTION
(24) Referring to
(25) As seen in
(26) Referring to
(27) In some instances, the spray pattern may be defined by fluid droplets. The fluid droplets may be described in terms of particle size distributions (i.e., ‘D values’). ‘D values’ of D10, D50 and D90 may be used to represent the midpoint and range of particle sizes of a given sample. The D10 particle size is the diameter at which 10% of a sample's mass is comprised of smaller particles. The D50 may be known as the ‘mass median diameter’ as it divides the sample equally by mass. The D90 particle size is the diameter at which 90% of a sample's mass is comprised of smaller particles. In some examples, the D10 particle size may be greater than approximately 15 um (microns) in order to minimize tracheobronchial and deep lung deposition while maintaining a high nasal fraction; and in some examples, the D10 particle size may range between approximately 15-25 um. In some instances, the D50 particle size may range between approximately 50-65 um (microns) in order to maximize nasal deposition; and in some instances the D50 particle size may range between approximately 50-60 um. In some implementations, the D90 particle size may be less than approximately 200 um (microns) in order to minimize gastrointestinal dosage; and in some implementations the D90 particle size may range between approximately 180-200 um.
(28) In some instances, prior to actuating the spray gun, G, a distal portion of the nozzle assembly (e.g., including conical cap member 16 attached to the nozzle member 14) may be arranged within nasal passage (not shown) of animalia. Animalia may include any animal species including, but not limited to: humans, swine, cows, horses or the like. The fluid, F, that is dispensed from the nozzle assembly 10 in a spray pattern may be directed into the nasal passage for administering a drug, medicine, vaccination or the like to the animalia.
(29) After one or more uses of the spray gun, G, as described above, a user may disconnect the nozzle assembly 10 from the spray gun, G, in order to unclog or clean the nozzle assembly 10 of obstructions and contaminates, such as, for example, mucus. As will be described in the following disclosure, upon disconnecting the nozzle assembly 10 from the spray gun, G, the components 12, 14, 16 of nozzle assembly 10 may easily separate in order to access and clean each component 12, 14, 16 of nozzle assembly 10.
(30) Referring to
(31) The proximal portion 18 includes a substantially circular body 24 having a proximal surface 26 and a distal surface 28. The substantially circular body 24 also includes an outer side surface 30 and an inner side surface 31 that both connect the proximal surface 26 to the distal surface 28. The outer side surface 30 may define the substantially circular body 24 to include a width 24.sub.W. The inner side surface 31 defines a passage 32 that extends through the substantially circular body 24 from the proximal surface 26 to the distal surface 28.
(32) The intermediate portion 20 includes a pair of opposing legs 34. Each leg 34a, 34b includes a proximal portion 36, a distal portion 38 and an intermediate knee portion 40 that joins the proximal portion 36 to the distal portion 38. The proximal portion 36 of each leg 34a, 34b is integral with and extends away from the distal surface 28 of the substantially circular body 24. The distal portion 38 of each leg 34a, 34b is integral with and extends away from a proximal surface 44 of a shoulder portion 42 of the distal portion 22. As each of the proximal portion 36 and the distal portion 38 of each leg 34a, 34b extends axially away from the proximal portion 18 and the distal portion 22 as described above, each of the proximal portion 36 and the distal portion 38 of each leg 34a, 34b extends with a radially outward component such that the intermediate knee portion 40 of each leg 34a, 34b defines a peak 41 of each leg 34a, 34b that is arranged at a position that may be radially beyond the width 24.sub.W defined by the side surface 30 of the substantially circular body 24.
(33) The distal portion 22 includes a shoulder portion 42. The shoulder portion 42 includes a proximal surface 44, a distal surface 46 and a side surface 48 connecting the proximal surface 44 to the distal surface 46. The side surface 48 may define the shoulder portion 42 to include a diameter 42.sub.D. In some instances, the diameter 42.sub.D may subtly narrow along a height 42.sub.H of the shoulder portion 42 as the shoulder portion 42 axially extends from the proximal surface 44 toward the distal surface 46. The diameter 42.sub.D defined by the side surface 48 is interrupted by a radially inwardly projecting recess 50 formed in the side surface 48. The radially inwardly projecting recess 50 may be defined by a flat surface 52 that extends along the entire height 42.sub.H of the shoulder portion 42.
(34) The distal portion 22 also includes a head portion 54 that axially extends from and is integral with distal surface 46 of the shoulder portion 42. The head portion 54 includes a distal surface 56 and a side surface 58 connecting the distal surface 56 of the head portion 54 to the distal surface 46 of the shoulder portion 42. The side surface 58 may define the head portion 54 to include a diameter 54.sub.D. In some instances, the diameter 54.sub.D may subtly narrow along a height 54.sub.H of the head portion 54 as the head portion 54 axially extends from the distal surface 46 of the shoulder portion 42 toward the distal surface 56 of the head portion 54.
(35) Referring to
(36) In some implementations, the plurality of radially inwardly projecting recesses 60 are defined by three radially inwardly projecting recesses 60a-60c including a first radially inwardly projecting recess 60a, a second radially inwardly projecting recess 60b and a third radially inwardly projecting recess 60c. In some implementations the plurality of actuate surfaces 63 are defined by three arcuate surfaces 63a-63c including a first arcuate surface 63a, a second arcuate surface 63b and a third arcuate surface 63c. As seen in
(37) Referring to
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(40) The inner side surface 76 defines a passage 80 that extends through the substantially tube-shaped body 68. In some instances, the passage 80 may extend between the proximal outer surface 70 and the inner distal surface 76c such that the passage 80 extends through approximately about 90% of a length 68.sub.L of the substantially tube-shaped body 68. In some instances, the passage 80 includes a substantially constant diameter 76c.sub.D defined by threaded inner side surface 76b and a non-constant diameter 76a.sub.D defined by the inner chamfered side surface 76a.
(41) Access to the passage 80 is permitted by a proximal passage opening 82 and a distal passage opening 84. The proximal passage opening 82 may be defined by a diameter 82.sub.D defined by the connection of the proximal outer surface 70 to the inner chamfered side surface 76a. The distal passage opening 84 may be defined by a diameter 84.sub.D. In some instances the distal passage opening 84 may be defined by the chamfered surface portion 76c.sub.2B of the substantially circumferential rib portion of the inner distal surface 76c.
(42) The diameter 82.sub.D of the proximal passage opening 82 may be approximately equal to the largest diameter of the non-constant diameter 76a.sub.D defined by the inner chamfered side surface 76a. The smallest diameter of the non-constant diameter 76a.sub.D defined by the inner chamfered side surface 76a may be approximately equal to the substantially constant diameter 76c.sub.D defined by threaded inner side surface 76b. The diameter 84.sub.D defined by the distal passage opening 84 is less than the substantially constant diameter 76c.sub.D defined by threaded inner side surface 76b.
(43) With reference to
(44) Referring to
(45) The inner side surface 92 defines a passage 94 that extends through the substantially tube-shaped body 86. In some instances, the passage 94 may extend between the chamfered surface portion 76c.sub.2B of the substantially circumferential rib portion of the inner distal surface 76c of the substantially tube-shaped body 68 of the proximal base portion 64 and the inner distal surface 92b such that the passage 94 extends through approximately about 90% of a length 86.sub.L of the substantially tube-shaped body 86. In some instances, passage 94 includes a substantially constant diameter 92a.sub.D defined by substantially circular surface portion 92a.
(46) Access to the passage 94 is permitted by a proximal passage opening 96 and a distal passage opening 98. The proximal passage opening 96 is substantially equal to and may be defined by the diameter 84.sub.D formed by the chamfered surface portion 76c.sub.2B of the substantially circumferential rib portion of the inner distal surface 76c as described above. The proximal passage opening 96 may be slightly greater than the substantially constant diameter 92a.sub.D defined by the substantially flat surface portion 92a of the inner side surface 92 of the substantially tube-shaped body 86 of the distal stem portion 66.
(47) Referring to
(48) With reference to
(49) Referring to
(50) As seen in
(51) Although the conical cap member 16 is illustrated in a separated orientation with respect to the nozzle member 14 in
(52) Once the nozzle assembly 10 is assembled as described above at
(53) As seen in
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(55) As seen in
(56) With reference to
(57) Then, as seen in
(58) Referring to
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(60) As the fluid, F, is radially diverted around the head portion 54 as described above, the fluid, F, is axially channeled toward each radially inwardly projecting recess 60a, 60b, 60c of the plurality of radially inwardly projecting recesses 60 of the head portion 54 and toward the distal surface 56 of the head portion 54. Once the fluid, F, flows through the passage 94 that extends through the substantially tube-shaped body 86 of the distal stem portion 66 nozzle member 14 such that the fluid, F, arrives at the distal surface 56 of the head portion 54, the fluid, F, is guided out of the passage 94 upon entering the recess 100 formed in the inner distal surface 92b of the inner side surface 92 of the substantially tube-shaped body 86 of the distal stem portion 66.
(61) Once the fluid, F, enters the recess 100 formed in the inner distal surface 92b of the inner side surface 92 of the substantially tube-shaped body 86 of the distal stem portion 66, the fluid, F, firstly enters the plurality of radial recess portions 100a of the recess 100 such that the fluid, F, is radially guided toward the central axis, A-A. The fluid, F, that is radially guided by the plurality of radial recess portions 100a of the recess 100 collides at the central recess portion 100b of the recess 100 and then subsequently exits the nozzle member 14 at the axial recess passage portion 100c. As a result of the arrangement of the fluid atomizer 12 within the nozzle member 14, and, as a result of the collision of the fluid, F, arising from the arrangement of the plurality of radial recess portions 100a, the fluid, F, exits the nozzle member 14 with an atomized, swirling spray pattern.
(62) After one or more uses of the spray gun, G, as described above, one or more of the passages 80, 94 and openings 82, 84, 96, 98 may be clogged (with, e.g., mucus, if, for example, the nozzle assembly 10 is arranged within the nasal passage of animalia). Therefore, a user may disconnect the nozzle assembly 10 from the spray gun, G, by threadingly decoupling the nozzle assembly 10 from the spray gun, G. When the nozzle assembly 10 is decoupled from the spray gun, G, the pair of opposing legs 34 of the fluid atomizer 12 may no longer be flexed in the radially outwardly direction (as seen in
(63) Once the fluid atomizer 12 has been disconnected from the nozzle member 14, the fluid atomizer 12 may be cleaned. Further, once the fluid atomizer 12 has been disconnected from the nozzle member 14, unobstructed access to one or more the passages 80, 94 and openings 82, 84, 96, 98 may be provided in order to facilitate cleaning of the nozzle member 14.
(64) A number of implementations have been described. Nevertheless, it will be understood that various modifications may be made without departing from the spirit and scope of the disclosure. Accordingly, other implementations are within the scope of the following claims. For example, the actions recited in the claims can be performed in a different order and still achieve desirable results.