Flywheel assembly
09822841 · 2017-11-21
Assignee
Inventors
Cpc classification
F16F15/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A seat member includes a pressing part to be pressed by at least either of a first rotary member and a second rotary member. The seat member also includes a sliding part. The seat member is disposed to be changeable in posture between a first posture and a second posture, the first posture causing a radially outer part of the pressing part to be contacted to the at least either of the first rotary member and the second rotary member when an absolute value of a rotational angle of the second rotary member with respect to the first rotary member is less than a predetermined value, the second posture causing the sliding part to partially slide against the first rotary member when the absolute value of the rotational angle of the second rotary member with respect to the first rotary member is greater than or equal to the predetermined value.
Claims
1. A flywheel assembly, comprising: a first rotary member into which a power of an engine is inputted; a second rotary member rotatably disposed with respect to the first rotary member; an elastic member elastically coupling the first rotary member and the second rotary member in a rotational direction; and a plurality of seat members separately disposed between the elastic member and at least either of the first rotary member and the second rotary member, wherein at least one of the plurality of seat members includes a pressing part and a sliding part, the pressing part configured to be pressed by the at least either of the first rotary member and the second rotary member, the sliding part configured to slide against the first rotary member, and the at least one of the plurality of seat members is disposed to be changeable in posture between a first posture and a second posture, the first posture causing a radially outer part of the pressing part to be contacted to the at least either of the first rotary member and the second rotary member and causing an outer peripheral part of the sliding part to entirely slide against the first rotary member when an absolute value of a rotational angle of the second rotary member with respect to the first rotary member is less than a predetermined value, the second posture causing the sliding part to partially slide against the first rotary member when the absolute value of the rotational angle of the second rotary member with respect to the first rotary member is greater than or equal to the predetermined value.
2. The flywheel assembly recited in claim 1, wherein the first posture causes the pressing part to be partially contacted to the at least either of the first rotary member and the second rotary member on a side radially outward of an axis extending in a direction in which the elastic member is actuated.
3. The flywheel assembly recited in claim 1, wherein the at least one of the plurality of seat members is configured to be changed in posture between the first posture and the second posture by pivoting about the radially outer part of the pressing part as a fulcrum.
4. The flywheel assembly recited in claim 1, wherein the first posture is configured to produce a first gap between the pressing part and the at least either of the first rotary member and the second rotary member and on a side radially inward of the radially outer part of the pressing part, and the second posture is configured to produce a second gap extending between the sliding part and the first rotary member in an opposite direction to the pressing part.
5. The flywheel assembly recited in claim 1, wherein the seat members disposed between the elastic member and at least either of the first rotary member and the second rotary member include recesses for holding ends of the elastic member, and each of the first posture and the second posture is configured to produce a third gap between at least one of the recesses and a radially inner part of the elastic member.
6. A flywheel assembly, comprising: a first rotary member into which a power of an engine is inputted; a second rotary member rotatably disposed with respect to the first rotary member; an elastic member elastically coupling the first rotary member and the second rotary member in a rotational direction; and a plurality of seat members separately disposed between the elastic member and at least either of the first rotary member and the second rotary member, wherein at least one of the plurality of seat members includes a pressing part and a sliding part, the pressing part being configured to be pressed by the at least either of the first rotary member and the second rotary member, the sliding part being configured to slide against the first rotary member, the at least one of the plurality of seat members is disposed to be changeable in posture between a first posture and a second posture, the first posture causing a radially outer part of the pressing part to be contacted to the at least either of the first rotary member and the second rotary member when an absolute value of a rotational angle of the second rotary member with respect to the first rotary member is less than a predetermined value, the second posture causing the sliding part to partially slide against the first rotary member when the absolute value of the rotational angle of the second rotary member with respect to the first rotary member is greater than or equal to the predetermined value, and the at least one of the plurality of seat members is configured to be changed in posture between the first posture and the second posture by pivoting about the radially outer part of the pressing part as a fulcrum.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF EMBODIMENTS
(10) <Entire Construction>
(11) Using
(12) The flywheel assembly 1 is a device for smoothly transmitting power generated in an engine to a transmission through a clutch device (not shown in the drawings). As shown in
(13) The flywheel assembly 1 is herein constructed such that a transmission torque of each second spring 48 is set to be less than that of each first spring 49. Its should be noted that the term “transmission torque” is used for expressing a torque whereby actuation of each of the springs 49 and 48 is disabled.
(14) <First Flywheel>
(15) The first flywheel 2 is a member into which power generated in the engine is inputted. The first flywheel 2 is fixed to a crankshaft (not shown in the drawings) of the engine. As shown in
(16) The first plate 21 includes a first plate body 21a, two first lateral parts 21b and a tubular part 21c axially extending from the outer periphery of the first plate body 21a and that of each first lateral part 21b.
(17) Cuter peripheral parts 21e of the first plate body 21a are rotation-directional ends of the first lateral parts 21b. The outer peripheral parts 21e of the first plate body 21a are rotation-directionally contactable to the first spring seats 44 (to be described).
(18) The first lateral parts 21h are parts bulging toward the engine than the first plate body 21a and are shaped by, for instance, stamping. The two first lateral parts 21b are disposed at equal pitches in the rotational direction. Each first lateral part 21b is formed in a range corresponding to two first springs 49 (to be described) and two second springs 48 (to be described).
(19) The second plate 22 is an annular member fixed to the tubular part 21c and includes a second plate body 22a, two second lateral parts 22b and an inner tubular part 22c.
(20) Outer peripheral parts 22e of the second plate body 22a are rotation-directional ends of the second lateral parts 22b. The outer peripheral parts 22e of the second plate body 22a are contactable to the first spring seats 44 (to be described) in the rotational direction. In other words, the outer peripheral parts 21e of the first plate body 21a and the outer peripheral parts 22e of the second plate body 22a are contactable to the first spring seats 44 in the rotational direction.
(21) The second lateral parts 22b are parts bulging toward the transmission than the second plate body 22a and are shaped by, for instance, stamping. The two second lateral parts 22b are disposed at equal pitches in the rotational direction. Each second lateral part 22b is formed in a range corresponding to two first springs 49 and two second springs 48.
(22) A relatively wide space for disposing the first springs 49 and the second springs 48 can be formed by disposing the second lateral parts 22b in opposition to the first lateral parts 21b in the outer peripheral part of the first flywheel 2. Each first spring seat 44 is supported by each first lateral part 21b and each second lateral part 22b in the rotational direction. The inner tubular part 22c is a tubular part extending from the inner peripheral part of the second plate body 22a toward the engine and is contacted to a seal ring 38.
(23) The support member 23 is fixed to the first plate 21 by, for instance, rivets 27.
(24) <Second Flywheel>
(25) The second flywheel 3 is rotatably disposed with respect to the first flywheel 2. The second flywheel 3 includes a second flywheel body 31 and an output plate 33. The output plate 33 is fixed to the second flywheel body 31 by rivets 32. The second flywheel 3 is supported by a bearing 39, while being rotatable with respect to the first flywheel 2.
(26) The second flywheel body 31 is an annular member disposed on the transmission side of the second plate 22. The output plate 33 is disposed within an accommodation space S and is fixed to the second flywheel body 31. As shown in
(27) <Damper Mechanism>
(28) The damper mechanism 4 is a mechanism elastically coupling the first flywheel 2 and the second flywheel 3 in the rotational direction. The damper mechanism 4 includes four first springs 49, four second springs 48, four first spring seats 44 (end seat members) and six second spring seats 43 (intermediate, seat members). The first springs 49 and the second springs 48 are exemplary elastic members. The damper mechanism 4 also includes the aforementioned first plate 21, second plate 22 and output plate 33.
(29) As shown in
(30) (1) First Springs 49
(31) As shown in
(32) Each first spring 49 includes a main spring 45 and a subsidiary spring 46. The subsidiary spring 46 is disposed inside the main spring 45 to act in parallel thereto. Each first spring 49 has a first center axis C1 extending roughly along the rotational direction. Each first spring 49 is elastically deformed along the first center axis C1. The first center axis C1 is herein a center axis set based on the outer contour of the first spring 49.
(33) (2) Second Springs 48
(34) Each second spring 48 is constructed such that the transmission torque thereof is less than that of each first spring 49. Here, the stiffness (K2) of each second spring 48 is set to be less than the stiffness (K1) of each first spring 49 (K2<K1). As shown in
(35) (3) First Spring Seats 44
(36) In the neutral state that power is not being transmitted from the engine to the clutch disc assembly through the flywheel assembly 1, the first spring seats 44 are rotation-directionally contacted to the outer peripheral parts 21e (the rotation-directional ends of each first lateral part 21b) of the first plate body 21a and the outer peripheral parts 22e (the rotation-directional ends of each second lateral part 22b) of the second plate body 22a. Additionally, the first spring seats 44 are contactable to the transmission parts 33e of the output plate 33.
(37) As shown in
(38) When described in detail, each of the first and second end seats 44a and 44b has a tubular shape. Each of the first and second end seats 44a and 44b has a tubular part 44c and a bottom part 44d.
(39) The end of the first spring 49 is inserted into the tubular part 44c (exemplary recess) of the first end seat 44a. The top of the end of the first spring 49 is contacted to the bottom part 44d of the first end seat 44a. On the other hand, the end of the second spring 48 is inserted into the tubular part 44c (exemplary recess) of the second end seat 44b. The tip of the end of the second spring 48 is contacted to the bottom part 44d of the second end seat 44b.
(40) Thus, the tubular part 44c is formed in each first spring seat 44, i.e., each of the first and second end seats 44a and 44b, and a relevant spring (the first spring 49 or the second spring 48) is mounted to the tubular part 44c. Accordingly, each first spring seat 44 can be entirely enhanced in strength and can reliably support its relevant spring.
(41) Additionally, each of the first and second end seats 44a and 44b can change in posture between a first posture (see
(42) Each of the first and second end seats 44a and 44b further includes the pressing part 44e and a sliding part 44f. The pressing part 44e is contacted to at least either of the first flywheel 2 (the first plate 21 and the second plate 22) and the second flywheel 3 (the output plate 33). Additionally, the pressing part 44e is pressed by at least either of the first flywheel 2 and the second flywheel 3. For example, as shown in
(43) More specifically, when at least either of the first and second end seats 44a and 44b takes the first posture (posture in
(44) It should be noted that the first posture is herein a posture configured to be taken by each of the first and second end seats 44a and 44b when the absolute value of a rotational angle of the second flywheel 3 with respect to the first flywheel 2 is less than a predetermined value. On the other hand, the second posture is a posture configured to be taken by each of the first and second end seats 44a and 44b when the absolute value of the rotational angle of the second flywheel 3 with respect to the first flywheel 2 is greater than or equal to the predetermined value.
(45) The sliding part 44f is a part configured to slide against the first flywheel 2. For example, the sliding part 44f is configured to slide on and along the inner peripheral surface of the tubular part 21c of the first flywheel 2. Accordingly, a hysteresis torque (sliding resistance, rotation-directional resistance) is produced.
(46) More specifically, when the absolute value of the rotational angle of the second flywheel 3 with respect to the first flywheel 2 is less than the predetermined value, the sliding part/parts 44f of at least either of the first and second end seats 44a and 44b is/are entirely slidable on and along the inner peripheral surface of the tubular part 21c of the first flywheel 2. On the other hand, when the absolute value of the rotational angle of the second flywheel 3 with respect to the first flywheel 2 is greater than or equal to the predetermined value, the sliding part/parts 44f of at least either of the first and second end seats 44a and 44b is/are partially slidable on and along the inner peripheral surface of the tubular part 21c of the first flywheel 2.
(47) When at least either of the first and second end seats 44a and 44b changes the posture thereof, a gap is configured to be produced between the first end seat 44a and/or the second end seat 44b and at least either of the first flywheel 2 (the first plate 21 and the second plate 22) and the second flywheel 3 (the output plate 33).
(48) For example, as shown in
(49) (4) Second Spring Seats 43
(50) As shown in
(51) When described in detail, each of the first, second and third intermediate seats 43a, 43b and 43c has a tubular shape. Each of the first, second and third intermediate seats 43a, 43b and 43c has two tubular parts 43d and two bottom parts 43e respectively formed in the tubular parts 43d. The end of the first spring 49 is inserted into one of the tubular parts 43d of the first intermediate seat 43a, while the tip of the end of the first spring 49 is contacted to the bottom part 43e of the tubular part 43d. The end of the second spring 48 is inserted into the other of the tubular parts 43d of the first intermediate seat 43a, while the tip of the end of the second spring 48 is contacted to the bottom part 43e of the tubular part 43d. The ends of the first springs 49 are respectively inserted into the tubular parts 43d of the second intermediate seat 43b, while the tips of the ends of the first springs 49 are respectively contacted to the bottom parts 43e of the tubular parts 43d. The ends of the second springs 48 are respectively inserted into the tubular parts 43d of the third intermediate seat 43c, while the tips of the ends of the second springs 48 are respectively contacted to the bottom parts 43e of the tubular parts 43d.
(52) Thus, the tubular parts 43d are formed in each of the second spring seats 43, i.e., each of the first, second and third intermediate seats 43a, 43b and 43c, and the respective springs (the first springs 49, the second springs 48) are mounted to the tubular parts 43d. Accordingly, the second spring seats 43 can be entirely enhanced in their strength, and can reliably support the respective springs.
(53) It should be noted that in the present exemplary embodiment, the first and second springs 49 and 48 and the first and second spring seats 44 and 43 are formed such that the intervals among adjacent spring seats 44 and 43 can be substantially equal to each other. When described in detail, the length of each first spring and that of each second spring 48, and further, the circumferential length of the outer peripheral part of each first spring seat 44 and that of the outer peripheral part of each second spring seat 43 are set such that the circumferential intervals among adjacent spring seats 44 and 43 can be substantially equal to each other.
(54) <Actions>
(55) Using
(56) The flywheel assembly 1 is set in a state shown in
(57) Drive-Side Torsional Characteristic
(58) First, power of the engine is inputted into the flywheel assembly 1, and the first flywheel 2 begins to be rotated to the drive side (positive side; R2 direction) with respect to the second flywheel 3. Accordingly, the first springs 49 and the second springs 48 begin to be compressed between the first flywheel 2 and the second flywheel 3. When described in more detail, in the state shown in
(59) Additionally, in this case, the first spring seat 44 (the first end seat 44a) and the three second spring seats 43 (the first, second and third intermediate seats 43a, 43b and 43c) are pressed onto and slid against the inner peripheral surface of the tubular part 21c of the first flywheel 2 by a centrifugal force. Accordingly, a hysteresis torque is produced by a friction force produced between the respective spring seats 44 and 43 and the inner peripheral surface of the tubular part 21c of the first flywheel 2. In this case, the flywheel assembly 1 is configured to be actuated in a range of NC1 in
(60) It should be noted that parts contributing to produce the hysteresis torque (the outer peripheral parts of the spring seats 44 and 43) are depicted with hatched lines in
(61) Next, when the rotational angle (torsion angle) of the second flywheel 3 with respect to the first flywheel 2 increases, the flywheel assembly 1 is configured to be actuated in a range of NC2 in
(62) Additionally, at this time, the first end seat 44a and the second intermediate seat 43b (hatched parts in
(63) In this case, three seats (the second end seat 44b, the third intermediate seat 43c and the first intermediate seat 43a) are not slid against the first flywheel 2. Hence, a hysteresis torque is not produced by these seats. In other words, when the seat members are contacted on the output side of power, a hysteresis torque is not produced by these seat members. Strictly speaking, there are chances of producing a minute hysteresis torque. However, such chances are not herein taken into consideration.
(64) As described above, when the flywheel assembly 1 is actuated in the range of NC2 in
(65) As shown in
(66) Thus, in the first posture, the sliding part 44f of the first end seat 44a is entirely contacted to the inner peripheral surface of the tubular part 21c of the first flywheel 2. However, when the radially outer part 144e of the pressing part 44e of the first end seat 44a is assumed as an input position of power, a radially inward force component of power becomes larger in the first posture than in a posture taken when the pressing part 44e of the first end seat 44a is pressed while the first gap G1 is not being produced. In other words, a centrifugal force acting on the first end seat 44a can be reduced. Accordingly, in the first end seat 44a, a friction force is reduced, and hence, a hysteresis torque attributed to the friction force is also reduced. In other words, attenuation performance by the first springs 49 can be enhanced.
(67) On the other hand, when the flywheel assembly 1 is actuated in the range of NC2 in
(68) As shown in
(69) Here, part of the sliding part 44f includes parts closer to the transmission part 33e of the second flywheel 3 in the sliding part 44f (a part closer to the outer peripheral part 21e of the first plate body 21a and a part closer to the outer peripheral part 22e of the second plate body 22a).
(70) With the aforementioned construction, the present flywheel assembly enhances attenuation performance of springs (the first springs 49) in wide rotational speed ranges.
(71) Torsional Characteristic on Anti-Drive Side
(72) When the first flywheel 2 begins to be rotated oppositely to the drive side (negative side, R1 direction) with respect to the second flywheel 3, the first springs 49 and the second springs 48 begin to be compressed between the first flywheel 2 and the second flywheel 3. When described in more detail, in the condition of
(73) Additionally, in this case, the first spring seat 44 (the second end seat 44b) and the three second spring seats 43 (the first, second and third intermediate seats 43a, 43b and 43c) are pressed onto and slid against the inner peripheral surface of the tubular part 21c of the first flywheel 2 by a centrifugal force. Accordingly, a hysteresis torque is produced by a friction force produced between the respective spring seats 44 and 43 and the inner peripheral surface of the tubular part 21c of the first flywheel 2. In this case, the flywheel assembly 1 is configured to be actuated in a range of NC1′ in
(74) Next, when the rotational angle (torsion angle) of the second flywheel 3 with respect to the first flywheel 2 increases, the flywheel assembly 1 is configured to be actuated in a range of NC2′ in
(75) Thus, power is transmitted from the first flywheel 2 to the second flywheel 3 through the two first springs 49, while the tubular part 44c of the second end seat 44b and one tubular part 43d of the third intermediate seat 43c are contacted; and further, the other tubular part 43d of the third intermediate seat 43c and one tubular part 43d of the first intermediate seat 43a are contacted.
(76) It should be noted that the second end seat 14b is capable of taking both the first posture and the second posture. In this case, however, the second end seat 44b, the third intermediate seat 43c and the first intermediate seat 43a are contacted in the rotational direction. Hence, the second end seat 44b is kept in the first posture.
(77) Additionally, in this condition, one first spring 49 disposed between the first end seat 44a and the second intermediate seat 43b and the other first spring 49 disposed between the second intermediate seat 43b and the first intermediate seat 43a are to be compressed.
(78) Moreover, at this time, the first spring seat 44 (the second end seat 44b) and the three second spring seats 43 (the first, second and third intermediate seats 43a, 43b and 43c) are pressed onto and slid against the inner peripheral surface of the tubular part 21c of the first flywheel 2 by a centrifugal force.
(79) Accordingly, a hysteresis torque is produced by a friction force produced between the respective spring seats 44 and 43 and the inner peripheral surface of the tubular part 21c of the first flywheel 2. Thus, the hysteresis torque is produced by the friction force produced between the respective spring seats 44 and 43 and the first flywheel 2.
(80) In this case, three seats (the second end seat 44b, the third intermediate seat 43c and the first intermediate seat 43a) are contacted. However, while being thus contacted to each other, the three seats are pressed onto and slid against the inner peripheral surface of the tubular part 21c of the first flywheel 2. A hysteresis torque is thereby produced. Therefore, the hysteresis torque on the negative side is greater than that on the positive side. Accordingly, when the torsion angle is large, resonance inhibition performance exerted by the torsional characteristic on the negative side is greater than that exerted by the torsional characteristic on the positive side.
(81) As described above, when the flywheel assembly 1 is actuated in the range of NC2′ in
Other Exemplary Embodiments
(82) The present invention is not limited to the aforementioned exemplary embodiment, and a variety of changes and modifications can be made without departing from the scope of the present invention.
(83) (1) The aforementioned exemplary embodiment has described that the first spring seats/seat 44 (the first end seat 44a and/or the second end seat 44b) are/is configured to be changed in posture between the first and/or second springs 49 and/or 48 and the second flywheel 3 (the transmission part 33e). Instead of this configuration, the first spring seats/seat 44 (the first end seat 44a and/or the second end seat 44b) may be configured to be changed in posture between the first and/or second springs 49 and/or 48 and the first flywheel 2 (the outer peripheral part 21e of the first plate body 21a and the outer peripheral part 22e of the second plate body 22a). Even in this case, it is possible to achieve advantageous effects similar to those achieved by the aforementioned exemplary embodiment.
(84) (2) The aforementioned exemplary embodiment has exemplified the construction that two first springs 49 have the same magnitude of stiffness K1. However, even when two first springs 49 have different magnitudes of stiffness K1, the first spring seats/seat 44 (the first end seat 44a and/or the second end seat 44b) can be changed in posture similarly to the aforementioned exemplary embodiment. Even in this case, it is possible to achieve advantageous effects similar to those achieved by the aforementioned exemplary embodiment.
(85) (3) The aforementioned exemplary embodiment has exemplified the construction that two second springs 48 have the same magnitude of stiffness K2. However, even when two second springs 48 have different magnitudes of stiffness K2, the first spring seats/seat 44 (the first end seat 44a and/or the second end seat 44b) can be changed in posture similarly to the aforementioned exemplary embodiment. Even in this case, it is possible to achieve advantageous effects similar to those achieved by the aforementioned exemplary embodiment.
(86) (4) The aforementioned exemplary embodiment has exemplified the construction that the flywheel assembly 1 includes two first springs 49 and two second springs 48 in each spring group. However, the number of the first springs 49 and the number of the second springs 48 may be arbitrarily set. Even in this case, it is possible to achieve advantageous effects similar to those achieved by the aforementioned exemplary embodiment.
INDUSTRIAL APPLICABILITY
(87) The present invention is widely applicable to flywheel assemblies.
REFERENCE SIGNS LIST
(88) 1 Flywheel assembly 2 First flywheel (exemplary first rotary member) 3 Second flywheel (exemplary second rotary member) 4 Damper mechanism 43 Second spring seat 43a First intermediate seat 43b Second intermediate seat 43c Third intermediate seat 44 First spring seat (exemplary seat member) 44a First end seat 44b Second end seat 44c Tubular part (exemplary recess) 44e Pressing part 44f Sliding part 144e Part of pressing part, radially outer part of pressing part 48 Second spring (exemplary elastic member) 49 First spring (exemplary elastic member) G1 First gap G2 Second gap G3 Third gap